Trw Entire solution tpms User manual

TRW Automotive, Parts & Service reserves the right to change the contents of this manual at any time without

notice. The information contained in this manual is proprietary and must not be reproduced without prior

permission from TRW Automotive , Parts & Service.

Congratulations! As the owner of this state-of-the-art EnTire Solution Tyre Pressure Monitoring System

(TPMS), you will enjoy the improved convenience and benefits of having tyre pressure information automatically

monitored while you are driving!

EnTire Solution Tyre Pressure Monitoring System (TPMS) consists of sensors installed on valve stems and a

LCD display monitor mounted in the cab. The sensor monitors tyre pressure and temperature inside the tyre

and transmits the information wirelessly to the LCD monitor. The device can give real time warning of tyre leak,

minimizing the chance of serious damage like tyre blowout to ensure driving safety.

In order for EnTire Solution Tyre Pressure Monitoring System (TPMS) to work properly, please follow the

installation instructions carefully.

Declaration

Introduction

FCC Notice

This system complies with Part 15 of the FCC Rules: (1) This system may not cause harmful interference, and

(2) This system must work normally with any interference received, including interference that may cause

undesired operation.

This system has been tested and found to comply with the limits for a Class B

Digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference in a residential installation.

If not installed and used in accordance with the instructions, the radio frequency energy that the system

generates, uses and radiates may cause harmful interference to radio communication. However, there’s no

guarantee that interference will not occur in a particular situation.

Changes or modifications to this system without the express approval of TRW Automotive, Parts & Service

may void the user’s right for product warranty.

European Regulations

This system complies with all European Electromagnetic Compatibility Regulations EN 60950, EN 301

489-1/-3, EN 300 220-1/-3. This system has been tested and found to comply with the above regulations, and in

addition it meets the requirements for low powered transmitters/receivers as defined by the relevant radio

approval authority. The regulations are designed to provide reasonable protection against harmful interference or

susceptibility.

Information on Disposal for Users of Waste Electrical &

Electronic Equipment (private households)

This symbol on the product(s) and / or accompanying documents means that used electrical

and electronic products should not be mixed with general household waste. For proper

treatment, recovery and recycling, please take this product(s) to designated collection points

where it will be accepted free of charge.

Alternatively, in some countries you may be able to return your products to your local retailer upon purchase of

an equivalent new product.

Disposing of this product correctly will help save valuable resources and prevent any potential negative effects

on human health and the environment, which could otherwise arise from inappropriate waste handling.

Please contact your local authority for further details of your nearest designated collection point.

Penalties may be applicable for incorrect disposal of this waste, in accordance with you national legislation.

For business users in the European Union

If you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further

information.

Information on Disposal in other Countries outside the European Union

This symbol is only valid in the European Union. If you wish to discard this product please contact your local

authorities or dealer and ask for the correct method of disposal.

In line with CE marking regulations: the CE mark is added to the

equipment:

EnTire Solution Tyre Pressure Monitoring System is designed to identify and display tyre operating status and

activate an alert when a pressure or temperature irregularity is detected (i.e. higher or lower than standard tyre

pressure and higher than default tyre high temperature setting).

EnTire Solution TPMS and Driving Safety

It is driver’s responsibility to react promptly and properly to the alerts. Abnormal tyre pressure should

be corrected at the earliest opportunity to ensure driving safety.

'IMPORTANT. The presence of a TPMS system does not remove the necessity to make

regular tyre pressure checks.'

EnTire Solution TPMS Installation and Usage

EnTire Solution TPMS system user must install and set up the system strictly following instructions of this

user manual.

Standard tyre pressure value, as recommended by tyre manufacturer, needs to be put into the system first

before the system can work properly. Refer to your vehicle owner’s manual for your tyre’s standard pressure

value.

The recommended and factory preset threshold value for high temperature alarm is 176°F (80°C).

This system works on a variety types of vehicles with maximum cold tyre pressure of 9 bar or 130 psi.

Please note that the senor's weight (~0.63 Oz, 18.0±1 grams) may affect the tyre‘s balance after installation. It

is recommended that a user to have the tyre balance checked at a tyre installation centre.

IContents

Table of Contents

Part I System 1

Part II LCD Display Monitor 2

................................................................................................................................... 21 LCD Display Monitor Installation

................................................................................................................................... 42 LCD Display Monitor Panel and ICON Description

................................................................................................................................... 53 Monitor Low-Battery Power Alert

................................................................................................................................... 64 Normal Display, Display Units

................................................................................................................................... 75 High Pressure Alert, High Temperature Alert and Time Display

................................................................................................................................... 86 First Low Pressure Alert and Second Low Pressure Alert (Panel ICON 3)

................................................................................................................................... 97 Sensor Malfunction Alarm and Sensor Low-Battery Power Alarm

................................................................................................................................... 108 Rapid Leakage Alarm Indicator (Panel ICON 4)

................................................................................................................................... 109 Monitor Working Mode

................................................................................................................................... 1110 Monitor Tyre Configuration

................................................................................................................................... 1411 Year Setting and Date Setting

................................................................................................................................... 1512 Time Setting and Standard Pressure Setting

................................................................................................................................... 1513 Alarm Temperature Setting

Part III Sensor 16

................................................................................................................................... 161 Sensor Name and Tyre Diagram

................................................................................................................................... 172 Sensor Installation

Part IV Technical Specifications 19

Part V Troubleshooting and System Maintenance 20

................................................................................................................................... 201 Tyre Inflation and Sensor Battery Replacement

................................................................................................................................... 222 Troubleshooting and Valve Stem Pin

................................................................................................................................... 233 Sensor Working Modes

................................................................................................................................... 234 Programming of Replacement Sensor

Part VI After Sales Service 24

Part VII Glossary 25

Part VIII Appendix EPK 500 & Relay - To be used in

conjunction with section 2.10 Monitor Tyre

Configuration 26

EnTire Solution TPMS User Manual1

1 System

EnTire Solution TPMS consists of the following components:

1. Sensors

Sensor monitors a tyre’s pressure, temperature and battery power. It transmits the information to LCD

monitor wirelessly. The sensor is equipped with a replaceable 3V Mn-Li battery Type CR1632.

2. LCD Display Monitor

Receives and displays tyre’s information from sensors. An external signal relay is available (EPK500) for

vehicles with more than 8 wheels.

3. Monitor Window Suction Holder

Supports and holds the LCD Display Monitor in place.

4. Power Cord

Connects LCD Display Monitor to a cigar lighter socket.

5. Spanner Wrench

It is used to install and disassemble sensor, or to replace a sensor’s battery.

System 2

2 LCD Display Monitor

2.1 LCD Display Monitor Installation

Before installation, please check that all parts are in place, including the LCD Display Monitor,

sensor, monitor window suction holder, power cord and spanner wrench.

Step 1. Select a suitable location to mount the monitor window suction holder on your windshield. Clean

and dry the suction cup holder and the selected area of the windshield. Make sure the distance between

cigar lighter socket and the place is within the reach of the enclosed power cord (2 meters).

Step 2. Place the suction cup on the windshield, and flip the lever back toward the windshield. Then,

tighten the knob. (fig.2.1.1)

fig.2.1.1

fig.2.1.2

fig.2.1.3

EnTire Solution TPMS User Manual3

Step 3. Place the LCD Display Monitor into the monitor window suction holder cradle. (fig.2.1.2) It is

recommended that you rest the base of the monitor and cradle on the dashboard, this will give you a

stable mount. Adjust view angle of the holder if necessary. (fig.2.1.4)

fig.2.1.4

fig.2.1.5

Note: Your LCD Display Monitor contains a rechargeable battery. When your LCD Display Monitor

flashes the monitor low-battery alert, plug the power cable into the cigar lighter outlet in your vehicle.

(fig.2.1.5) Connect the smaller end of the power cord into the LCD Display Monitor. (fig.2.1.3) To fully

charge your LCD Display Monitor it should take approximately 3½ hours. The LCD Display Monitor will

function for a continuous 96 hours in stand-by mode. Please power off when not in use. (fig.2.1.6)

Note: Do not keep your charging power cord connected to the vehicle cigar lighter and your power cord

connected to your LCD Display Monitor for long time durations. As the power cord may continue to draw

power from the vehicle battery even with the vehicles engine switched off. This can drain your vehicle

battery.

fig.2.1.6

LCD Display Monitor 4

2.2 LCD Display Monitor Panel and ICON Description

1. Alarm Indicator and Monitor Battery Charging Indicator

2. High Pressure Alert Indicator

3. Low Pressure Alert Indicator

4. Rapid Leakage Alert Indicator

5. High Temperature Alert Indicator

6. Monitor Battery Indicator

7. Sensor Signal Indicator

8. Sensor Battery Indicator

9. Pressure Unit

10.Tyre Position

11.Tyre Position Indicator

12.Temperature / Time Display Field

13.Pressure Display Field

14.Temperature Unit

15.Set Button

16.Up Button

17.Programming Button

18.Down Button

19.Power on/off switch

EnTire Solution TPMS User Manual5

2.3 Monitor Low-Battery Power Alert

Function and Operation

Monitor Battery Charge Indicator (Refer page 4, Item 1)

The monitor battery charge indicator is the light above the LCD display.

1. Charge Indicator: Red Light

2. Full Charge Battery Indicator: Green Light

3. Standby Indicator: Light Off

4. Alarm Indicator: Flashing Yellow Light

Monitor Low-Battery Power Alert

The LCD Display Monitors indicates low-battery power alert. When it is low, LCD Display Monitor's Low-

Battery Indicator will flash. (fig.2.3.1 or LCD Display Monitor panel icon 6)

fig.2.3.1

Note: Your LCD Display Monitor contains a rechargeable battery. When your LCD Display Monitor

flashes the monitor low-battery alert (Refer page 4, Item 1), connect the power cable into the cigar

lighter outlet in your vehicle. (fig.2.1.5) Connect the smaller end of the power cord into the LCD Display

Monitor. (fig.2.1.3)

To fully re-charge your LCD Display Monitor may take approximately 3½ hours. The LCD Display

Monitor may function for up to 96 hours in stand-by mode.

Note: Before you first use your LCD Display Monitor, it is recommended that you fully charge your LCD

Display Monitor's rechargeable battery. Please plug the power cable into the cigar lighter outlet in

your vehicle then plug the smaller end of the power cord into the LCD Display Monitor for

approximately 3½ hours.

LCD Display Monitor 6

2.4 Normal Display, Display Units

Function and Operation

Normal Display

LCD Display Monitor indicates individual tyre’s pressure, temperature and sensor battery power

information alternatively. The display time for each tyre is 3 seconds.(fig.2.4.1)

Press “Set” button once will hold the display on the current tyre displayed. (Panel Item 15)

Press “Set” button again to resume alternating wheel position display.

fig.2.4.1

Display Units

Press “Up” button to switch the display between bar and psi. (Panel Item 16)

Press “Down” button to switch the display between °C and °F. (fig.2.4.2) (Panel Item 18)

fig.2.4.2

EnTire Solution TPMS User Manual7

2.5 High Pressure Alert, High Temperature Alert and Time Display

Function and Operation

High Pressure Alert (Panel ICON 2)

When tyre pressure is 25% above the standard pressure, the system will beep. The Alarm Indicator, the

High Pressure Indicator and the Tyre Position will flash. fig.2.5.1)

fig.2.5.1

High Temperature Alert (Panel ICON 5)

When tyre temperature is above the preset threshold the system will beep. The Alarm Indicator, the

High Temperature Indicator and the Tyre Position will flash. (fig.2.5.2)

fig.2.5.2

Note: The unit beeps and flashes at a rate of once per second. Press “Set” button to silence the audio

alert.

Time Display.

Press Down button to switch the display temperature units (°C to °F), press Down button again to

display time, date, year. (Figure 2.5.3)

fig.2.5.3

LCD Display Monitor 8

2.6 First Low Pressure Alert and Second Low Pressure Alert (Panel

ICON 3)

Function and Operation

First Low Pressure Alert

The system has a first low pressure alert at 15% below standard pressure value. The Alarm Indicator

flashes once every second. The Low Pressure Alert Indicator and the corresponding Tyre Position

will flash at the same time. (fig.2.6.1)

fig.2.6.1

Second Low Pressure Alert

The system will have a second low pressure alert at 20% below standard pressure value. The Alarm

Indicator flashes twice every second. The Low Pressure Alert Indicator and the corresponding Tyre

Position will flash at the same time. (fig.2.6.2)

Warning: Do not respond to the alarm by applying vehicle brakes abruptly. The driver should

slow down and stop the vehicle ONLY when it is safe to do so. Check the tyre at your earliest

convenience.

fig.2.6.2

EnTire Solution TPMS User Manual9

2.7 Sensor Malfunction Alarm and Sensor Low-Battery Power

Alarm

Function and Operation

Sensor Malfunction Alarm

When a sensor malfunctions or monitor fails to receive tyre signal for over 20 minutes, the

corresponding Tyre Position will flash. Pressure Display Field will display “E-02”. fig.2.7.1)

fig.2.7.1

Sensor Low-Battery Power Alarm (Panel ICON 8)

The LCD Display Monitor indicates sensor’s battery level. When it is low, Sensor Battery Indicator

will flash. (fig.2.7.2)

fig.2.7.2

LCD Display Monitor 10

2.8 Rapid Leakage Alarm Indicator (Panel ICON 4)

Function and Operation

Rapid Leakage Alarm Indicator The system will alert and beep when tyre pressure drops 0.8psi

0.055bar within 8 seconds. The Alarm and the Rapid Leakage Alarm Indicator flash once every

second, the corresponding Tyre Position will flash at the same time. fig.2.8.1)

Warning: Do not respond to the alarm by applying vehicle brakes abruptly. The driver should

slow down and stop the vehicle ONLY when it is safe to do so. Check the tyre at your earliest

convenience.

fig.2.8.1

2.9 Monitor Working Mode

Function and Operation

Monitor Working Mode: When the monitor is powered on, Alarm Indicator will flash once and the

system enters into working mode. It is ready to receive signal from sensors.

For a particular tyre sensor, if no signal is received, the Pressure Display Field will display “E-

01”and Temperature Display Field will display “----” . (fig.2.9.1).

Note: After initial power up of the monitor, it may take up to 15 minutes for a sensor to establish

communication with the monitor.

Briefly pressing “Prog” button will turn on or off LCD screen back light. (Panel item 17)

fig.2.9.1

EnTire Solution TPMS User Manual11

2.10 Monitor Tyre Configuration

Note; To be used when configuring Display Monitor with additional sensors for trailer use.

Part numbers, EPK100. EPK101, EPK102 & EPK103 are factory pre-set to accept 4,6 or 8 sensors.

If you do not wish to configure the Display Monitor for additional axles at this stage, go to Section 2.11.

Year Setting and Date Setting

Parameter Setting Mode

Tyre Sensor Mapping Diagram.

The EnTire Solution TPMS can be configured to manage 4, 6, 8, 10, 12 and 14 tyre's in 12 different

configurations. To configure your LCD Display Monitor:

1. Begin with LCD Display Monitor powered OFF.

2. Press both the "Set" and "Prog" buttons simultaneously, switch the power ON switch.

3. The LCD Display Monitor is now in tyre configuration mode.

4. Press the "Up" button to scroll through the available tyre configuration.

5. The LCD Display Monitor can support 4, 6, 8, 10, 12 and 14 tyre's in 12 different configuration.

6. Press the "Down" button to save exit.

4 + 0 EPK100

4 + 2 EPK103

LCD Display Monitor 12

4 + 4

4 + 6

6 + 0 EPK101

6 + 2

6 + 4

6 + 6 EPK101 +EPK500

EnTire Solution TPMS User Manual13

8 + 0 EPK102

8 + 2

8 + 4

8 + 6 EPK102 + EPK500

LCD Display Monitor 14

2.11 Year Setting and Date Setting

Parameter Setting Mode

Operation of Buttons

Press and hold the “Set” button for 3 seconds, the system enters into setting mode. Press “Prog” button

to move cursor around and “Up” or “Down” button to increase or decrease the display value.

Year Setting

The LCD Display Monitor indicates “Se—y”. Set year based on above-mentioned operation. Press the

“Set” button to move to the next data input step. (fig.2.11.1)

fig.2.11.1

Date Setting

The LCD Display Monitor indicates “Se—d”. Set the date accordingly (date format is MM.DD). Press the

“Set” button to move to the next data input step. (fig.2.11.2)

fig.2.11.2

EnTire Solution TPMS User Manual15

2.12 Time Setting and Standard Pressure Setting

Parameter Setting Mode

Time Setting

The LCD Display Monitor indicates “Se—C” and the time is displayed. Change it to your local time

accordingly. Press “Set” button to move to the next data input step. (fig.2.11.1)

fig.2.12.1

Standard Pressure Setting

The LCD Display Monitor indicates (Se— P). Standard pressure is the cold tyre inflation pressure

recommended by the vehicle or tyre manufacturer. Please refer to your vehicle’s operation manual for

this value.

Tyre standard pressure is set axle by axle. Factory preset standard pressure values (bar) will be shown.

(fig.2.11.2)

fig.2.12.2

Input your tyre’s standard pressure value for the axle row using “Prog”, “Up” and “Down” buttons.

After setting is complete, press the "Set" button to confirm

2.13 Alarm Temperature Setting

Alarm Temperature Setting After standard pressure input , it enters into alarm temperature setting

state. Pressure data field displays “Se—t”. The factory preset default value is 176 ºF ˜ 80 ºC. Use

function buttons to change it if you want a different threshold value. Press “Set” button to exit the setting

mode. (fig.2.13.1)

fig.2.13.1

The LCD Display Monitor is now ready for use!

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