Trynex Sweepex SWB-400 User manual

Owner’s Manual
This Manual Must Be Read Before Operating The Equipment
© TrynEx International 2013
(REV A) F51231A
1
CUSTOMER COPY
Madison Heights, Michigan 48071
877-SWEEPEX
www.sweepexproducts.com
SWB-400
Serial No. R40-0913830001 and higher

2 © TrynEx International 2013 (REV A) F51231A
Table of Contents
Have a question or need assistance?
SweepEx Customer Care
877-SWEEPEX
or [phone]
Monday trough Friday 8:00 AM to 4:30 PM EST
Fax: [phone]
E-mail: [e-mail]
Website: www.sweepexproducts.com
Introduction .................................................................................................................................................................................................... 3
Safety..........................................................................................................................................................................................................4-5
Operating Instructions................................................................................................................................................................................6-18
Component Vocabulary ......................................................................................................................................................................... 6
General Safety ...................................................................................................................................................................................... 7
Operating in Winter............................................................................................................................................................................... 7
Operator Controls...............................................................................................................................................................................8-9
Starting/Stopping Motor...................................................................................................................................................................... 10
Adjusting Handlebar Height................................................................................................................................................................. 11
Transport ............................................................................................................................................................................................ 12
Adjusting Brush Pressure.................................................................................................................................................................... 13
Adjusting Discharge Direction ............................................................................................................................................................. 14
Debris Collector Box (Optional Accessory) ........................................................................................................................................... 15
Leaf Collector (Optional Accessory) ..................................................................................................................................................... 16
Debris Shield (Optional Accessory)...................................................................................................................................................... 17
Plow Blade (Optional Accessory) ......................................................................................................................................................... 18
Maintenance Instructions.........................................................................................................................................................................19-22
Tire Pressure ...................................................................................................................................................................................... 19
Oil and Gas ......................................................................................................................................................................................... 19
Adjusting Control Cables..................................................................................................................................................................... 20
Replacing/Changing Brushes .............................................................................................................................................................. 21
Maintenance Plan ............................................................................................................................................................................... 22
Cleaning ............................................................................................................................................................................................. 22
Troubleshooting ............................................................................................................................................................................................ 23
Notes.......................................................................................................................................................................................................24-27

3© TrynEx International 2013 (REV A) F51231A
Introduction
This operating manual is intended to help you to get to know the SWB-400 and how to operate it safely, correctly and economically. If you
observe these instructions, you will prevent hazards, reduce repair costs and breakdown times, and increase the reliability and service life of
the machine.
This manual must be read and used in conformity to existing workplace regulations. The manual must be made available where the machine
is being used.
The manual must be read and used by every person who will be working with or on the machine, such as for
• Operation (including preparation, repair during operation, & clean-up)
• Repairs (maintenance, inspection, overhaul), and/or
• Transport.
All established technical regulations for safety and proper working practice must be observed in addition to this manual and any applicable
regulations for the prevention of accidents. Should you lose your Owner’s Manual or would like extra copies, they can be purchased at your
SweepEx dealer.
THIS SIGN SHOULD ALERT YOU:
This Safety Alert Symbol is used to pinpoint characteristics that, if not carefully followed, can create a safety
hazard. When you see this symbol in this manual or on the machine itself, be alert! Your personal safety and
the safety of others is involved.
Dened below are the Safety Alert Messages.
DANGER
Information that, if not carefully followed, can cause death.
WARNING
Information that, if not carefully followed, can cause serious personal injury or death.
CAUTION
Information that, if not carefully followed, can cause minor injury or damage to equipment.
IMPORTANT
This symbol is used to call out information that is important to follow carefully.
Note: Some of the photos in this manual show the SWB-400 with optional accessories or brush kits.
IMPORTANT EQUIPMENT INFORMATION
Record important machine information here for quick reference. This information can be found on the serial number plate located at the back
of the machine on the wheel drive enclosure.
Model _______________________________________
Serial # _______________________________________
Engine Model ________________________________
Engine Serial # ________________________________
Date Purchased ________________________________
Dealer where purchased
_______________________________________________
See separate Warranty Information Card for your warranty coverage.
Model: SWB-400
Engine: Honda GXV160
HP: 5.5
Weight: 205 lbs Manuf. 2013
Serial No. R40-0913830001
TrynEx International LLC
531 Ajax Drive
Madison Heights MI 48071
USA
Example

4 © TrynEx International 2013 (REV A) F51231A
Safety
See additional Safety Information at the beginning of Operating Instructions and Maintenance Instructions
Your SWB-400 is manufactured to state-of-the-art technical regulations. Despite this, it is possible that
operation will result in danger to life and limb for the operator or third parties, impairments to the machine
and other physical assets, if care is not exercised.
The machine is intended exclusively for use for brushing operations in property maintenance and snow
clearance. Examples of intended use are: snow clearing; sidewalk, driveway & parking lot cleaning (with
multi-purpose brushes); spring debris clean-up; dethatching; clearing debris from articial turf; and leaf
clean-up (with Multi-Purpose brushes). Any operation over and above these uses will be considered as a
non-intended use. SweepEx will not be held liable for any resulting damages. The operator alone is respon-
sible for any risk. Intended Use also includes observance of the Owner’s Manual and keeping to all service
and maintenance procedures.
Always keep the Owner’s Manual available at the machine’s place of work. In addition to this Owner’s
Manual, furnish all users with information regarding legal or other important regulations regarding accident
prevention. These duties can include handling hazardous materials; wearing personal safety equipment; and
trafc regulations. You should supplement this Owner’s Manual with instructions covering information related
to use of powered machinery; and operating equipment near people, other machines and trafc.
Do not smoke or have any open ame near the machine. Gasoline vapors could explode.
Only use the machine in perfect condition and according to applicable regulations. Be aware of your sur-
roundings and alert to what you are doing to reduce hazards. You should always repair faults which could
inuence the safety of the machine.
Personnel operating the machine must read the Owner’s Manual before using – especially all safety in-
formation. This includes people who occasionally work on or operate the machine such as for service and
transport. A clear understanding of how to operate the machine will reduce dangers involved with operating
powered equipment.
You must check that personnel operating the machine are paying attention to safety and hazards and under
observance of this Owner’s Manual. Operating personnel may not have long hair, or wear loose clothing or
jewelry, including rings – these items can catch and be pulled in by moving parts.
Keep all safety and hazard information for the machine complete and in readable condition. If the machine is
altered with regard to its safety or changes its operational behavior, stop operation immediately and report
the malfunction to the responsible department or person.
The SWB-400 may only be operated with brushes approved by SweepEx.
Do not carry out any alteration, addition or rebuilding to the machine which could inuence its safe opera-
tion. This especially applies to addition and alteration to safety devices and machine controls, and to welding
work on load-bearing components.
Personal protection equipment must be worn to prevent accidental injury. Observe all safety and hazard
information for the machine.
Rotating brushes cause ying debris, wear safety glasses with side protection.
Wear high-visibility clothing, especially when working around other machines, people and vehicles.
Be aware of and avoid pinch points when assembling and operating. Pinch points can exist around levers
and when putting two parts together (during assembly).
Use barriers and trafc cones when working in areas of pedestrian and vehicle trafc to keep everything at a
safe distance.
Use genuine SweepEx parts for replacement. These meet the specic technical requirements. Observe all
deadlines indicated in the Owner’s Manual for maintenance checks and service
Suitable and adequate mechanic’s equipment is required for performing maintenance and service proce-
dures.
The SWB-400 is powered by gasoline. Know the location of re extinguishers and observe re safety proce-
dures.
This page contains safety information to highlight safety hazards and precautions involved with operating your SWB-400. This page must be
read and understood by all personnel who have any part with the assembly, use and care of this machine.

5© TrynEx International 2013 (REV A) F51231A
D
A
N
G
E
R
Z
O
N
E
Safety
PERSONNEL
Work on or with the machine may only be carried out by reliable personnel. Observe statutory minimum legal ages. Only operate the machine
with trained personnel.
Clearly dene personnel responsibility for operation, service and maintenance. Ensure the machine is operated only by authorized personnel
Determine machine operator responsibilities – including road trafc regulations.
Persons in training may only operate the machine under the supervision of an experienced operator.
Work on any part of this machine must be carried out by an experienced mechanic.
Work on drive mechanisms, brakes and steering equipment may only be carried out by suitably trained persons.
DANGER ZONE
Keep all bystanders away from the machine at least 30 feet (10 meters); out of the danger zone as described in the diagram below.
Flying objects; Keep safe distance
from the machine when engine is
running.

6 © TrynEx International 2013 (REV A) F51231A
Operating Instructions
Component Vocabulary
Engine
Support Wheel
Drive Wheels
Handlebar
Brush Angle
Adjustment
Receiver Bar
Brush
Brush Height
Adjustment
Brush Speed
Adjustment
Brush
Engagement Throttle
Forward
Reverse
Shift Lever
Handlebar Height
Adjustment

7© TrynEx International 2013 (REV A) F51231A
Operating Instructions
General Safety / Operating in Winter
GENERAL SAFETY
Do not operate the machine in an unsafe manner! Make yourself familiar with the surroundings before start-
ing work in a new location. The working surroundings include any obstacles in the work area or on roads,
the ground load-bearing capacity and any necessary workplace safety precautions in live trafc.
Take precautions to ensure that the machine is only operated in a safe and functional condition! Only oper-
ate the machine if all protective and safety devices are present and working!
Check the machine for externally visible damage and faults before operation! If malfunctions occur stop
the machine and secure it immediately! Repair malfunctions immediately! Only start the machine from the
operator’s position! Ensure that no one can be endangered by starting the machine before switching it on or
operating it!
Check that braking, steering, and brushing are fully functional before operation!
Before operating the machine, always check that accessories are tted correctly! Always observe applicable
trafc regulations before operating on public roads, paths or parks, and ensure that the machine is in a
condition suitable for use in trafc
Always ensure that suitable lighting is available before working in poor light or darkness! Always keep a suf-
cient distance between the machine and drop-offs, holes or slopes!
Do not permit any method of working which will affect the stability of the machine!
Never traverse across slopes; always travel up and down, not across.
Adjust the speed to suit the conditions on inclines! Change gear before the incline, not on it! Always secure
the machine against rolling away and unauthorized operation before leaving it unattended!
OPERATING IN WINTER
Check regularly that the air lter is dry. If the air lter has become wet, let it dry overnight. There is a pos-
sibility of the engine not starting due to a clogged air lter.
Spray the throttle cable with silicone spray at both ends, and the throttle linkage before operating to prevent
the cable or throttle mechanism from freezing up.
Before putting the machine away, sweep it clear of snow.
Avoid freezing the machine. Store the machine in a frost-free room.
Silicone Spray attracts dust and binds it to the machine. It is only a suitable lubricant in wintry and snowy
conditions.
Do not spray Silicone Spray on hot engine. It could cause a re. Follow the instructions on the spray can.
Remove Foam Pre-Filter.
Use SAE 5W-30 Motor Oil.

8 © TrynEx International 2013 (REV A) F51231A
Operating Instructions
Operator Controls
If the brushes are switched on and the SWB-400 is not in gear the machine can roll backwards.
The handlebar must be securely engaged at the required height.
Avoid injury and damage; Make completely sure that there are no persons or objects within the danger zone.
With long sleeves, the handlebar can get stuck inside the sleeve; This could prevent the drive from disen-
gaging and result in injury. Set the bar lower if wearing long sleeves or tightly button the sleeves.
HANDLEBAR CONTROLS
DRIVING AND SWEEPING
Brush Speed
Adjustment
Brush
Engagement
Throttle
Forward
Reverse
Sweeping and Driving can be engaged independent of each other. Having the brush engaged without the transmission engaged will cause
the machine to roll backward. The brush can be engaged and disengaged as necessary while driving.
The brush speed can be adjusted to your preference (see “Adjusting Brush Speed”). If the brush starts to leave debris behind, increase the
rotation speed (see ‘Adjusting Brush Speed’) and select a lower gear (see ‘Gear Selection’).
The SWB-400 is also equipped with a reverse gear. Come to a complete stop before engaging the reverse gear. Ensure the area behind is
clear before backing up. Do not operate brush in reverse.

9© TrynEx International 2013 (REV A) F51231A
The speed of the brushes can be increased using the lever on the left handlebar. The brush speed must only be adjusted when the brush is
switched on.
When sweeping dust, use a low brush speed.
When sweeping leaves or similar material, use a high brush speed.
When sweeping snow, use a high brush speed.
When using the Debris Collector Box, use a medium brush speed.
Remember that an increased brush speed will throw debris farther, therefore increasing the danger zone.
Operating Instructions
Operator Controls
SELECTING A GEAR
FREEWHEEL
ADJUSTING BRUSH SPEED
Come to a complete stop before changing gears.
The SWB-400 is equipped with a three-speed transmission. First Gear is the slowest setting and engaged by pushing the shift lever all the
way forward. Third Gear is the fastest setting and is engaged by pulling the lever all the way back. Second Gear is in the middle. You will feel
the lever lock into a detent and hear a “click.” The active gear is the smallest visible number on the ‘indicator’ below and to the right of the
shift lever.
See “Component Vocabulary” for location of ‘Shift Lever.’
There is a freewheel mechanism on each wheel. The freewheel makes turning the machine easier. One or both wheels can be locked for
working on inclines and when clearing snow.
The freewheel is disabled by putting the linchpin through both wheel and axle, locking the two together.
When using the plow or using the leaf collector, locking the wheel on the windrow-side will reduce the lateral force on the handlebars.
Freewheel. Locked. Plowing.
Faster
Slower
Locked.
Freewheel.

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Operating Instructions
Starting/Stopping Motor
Never run the motor in an enclosed or conned space. The exhaust fumes contain poisonous gases.
Ensure that the transmission and brush are switched off before starting. The handlebar must be secure at
the required height.
Before starting the motor, ensure there is sufcient oil. The motor is not lled with oil when the machine is
delivered.
Move throttle to choke.
Turn Throttle to off. Close Fuel Valve.
Pull starter coil. Stand behind the handlebars. Do
not press any levers.
Make sure fuel valve is on.
STARTING
STOPPING

11© TrynEx International 2013 (REV A) F51231A
Operating Instructions
Adjusting Handlebar Height
There are four possible settings for handlebar height. Push the ‘lever lock’ down (centered at the base of the handlebars).
Tilt the handlebars slightly forward; Turn the ‘adjusting block’ to the
desired setting.
Tilt the handlebars back into position; push the ‘lever lock’ back in
place to lock.
You can fold the handlebars fully forward to save space when storing
or transporting.

12 © TrynEx International 2013 (REV A) F51231A
Operating Instructions
Transport
Use a ratchet strap at the front around the brush input shaft (lo-
cated between the brush drive shroud and the brush shield).
CARRYING
SECURING DURING TRANSPORT
Two people are required to lift and carry the SWB-400.
Fold the handlebars fully forward when transporting.
Use two straps at the rear; one on each side of the axle.
Position of hands to carry the front of the machine.

13© TrynEx International 2013 (REV A) F51231A
Operating Instructions
Adjusting Brush Pressure
Turn clockwise (+): raise brush
Turn counter-clockwise (-): lower brush
The brush height can be adjusted in ne increments by adjusting the
height of the support wheel.
The adjustment knob is located above the support wheel.
Lower the brush by turning the knob in the direction of the ‘minus’
arrow until it just touches the oor. Turn the knob three more turns
and the brush height is just right for sweeping.
IMPORTANT
If the brushes are heavily worn, or if you are brushing cobblestones or brick pavers, lower the brush one more turn.
Please note: if the brush pressure is too heavy, the cleaning effect is decreased because the brush bers are bent too much.
If you do not intend to use the SWB-400 for a long period of time, release the pressure on the brush by raising the brush.
Support Wheel

14 © TrynEx International 2013 (REV A) F51231A
Operating Instructions
Adjusting Discharge Direction
There are ve different settings available for the discharge direc-
tion.
Here: Forward Discharge Direction. The swept material will heap up
in front of the brushes. You should give preference to angled brush
settings.
With an angled setting, the material will be swept to one side.
Here: Material will be discharged to the left.
To adjust brush angle: Lift the lever; Turn the brush in the desired
direction; Release the lever and ensure the lever is latched in
place.
Here: Material will be discharged to the right.
A sideways setting is recommended if using the optional Debris
Collector Box. This will allow sweeping against a wall or curb.
A sideways setting is required when using the optional Leaf Collec-
tor or optional Snow Plow.
Here material will be discharged to the left.
A sideways setting is recommended if using the optional Debris
Sheild. This will allow sweeping against a wall or curb.

15© TrynEx International 2013 (REV A) F51231A
Operating Instructions
Debris Collector Box (Optional Accessory)
SWB-400 with Debris Collector Box (DCB-400).
Mount as shown below, paying attention to the
alignment with brush hood.
To dump the debris into a separate
container, remove the Collector Box from
the sweeper and use the handle to tow it
to your other container.
To dump the debris, simply pull the
handle from the operating position so the
debris can fall out.

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Operating Instructions
Leaf Collector (Optional Accessory)
SWB-400 with optional Leaf Collector (LCA-400).
Attach the broom of the leaf collector to the Sweeper. The tubes of the upper support slide over the receiver bar on the sweeper. The lower
support will rest against the center brush drive.
Attach the screen by inserting the upright sup-
ports of the screen into the holes in the top of
the broom.
Store indoors as shown.
STORAGE
ATTACHING LEAF COLLECTOR TO SWEEPER...
CONTINUED...

17© TrynEx International 2013 (REV A) F51231A
Operating Instructions
Debris Shield (Optional Accessory)
SWB-400 with optional Debris Shield (PCA-400).
Slide the Debris Shield over the receiver bars.
Finished.
Close-Up of receiver bar with Debris Sheild.
ATTACHING DEBRIS SHIELD TO SWEEPER...

18 © TrynEx International 2013 (REV A) F51231A
Operating Instructions
Plow Blade (Optional Accessory)
An angled setting must be used when plowing snow.
The plow is not necessary when clearing small amounts of snow – 1 inch or less (2.5 cm).
For snow over 1 inch (2.5 cm), use the plow blade.
The SWB-400 with the SSB-400 Plow can clear a maximum of 5-1/2 inches (14 cm) snow
in one pass. If snow is heavy the capacity will be less.
See “Freewheel” to adjust freewheel correctly for plowing snow.
SWB-400 with optional Snow Plow (SSB-400)
The Snow Brush Kit (SRS-400) is
recommended when clearing snow.
To install the Plow Blade: lift the Plow and
hold it at an angle; slide it over the Receiver
Bars and lower it into position.
Plow hanging on Receiver Bar. Lower Support.
OPERATING
ATTACHING SNOW PLOW TO SWEEPER...

19© TrynEx International 2013 (REV A) F51231A
Capacities:
Oil 0.58 qt. (0.55 L)
Gasoline 0.95 qt (0.9 L)
Use 86 octane or higher unleaded gasoline.
1. Remove oil cap; wipe dipstick clean.
2. Replace dipstick in the oil ller neck; do not screw down.
3. Remove dipstick; check oil level. The oil should be up to the upper
marking.
4. If oil level is low, ll up to the upper marking on the dipstick with
the recommended oil (see Honda Owner’s Manual).
5. See marking on the dipstick for ll level.
Maintenance Instructions
Tire Pressure / Oil and Gas
IMPORTANT
If the tire pressure is too low, the inner-tube will rub against the wheel and be damaged.
Over-Ination can cause the tire to burst.
Check the tire pressure for both the support and drive wheels regularly.
Unscrew the valve cap and use a tire ination device to check or inate the tire as necessary. Always replace the valve cap when you have
nished inating.
DRIVE WHEELS
22 psi (1.5 bar).
SUPPORT WHEEL
30 psi (2 bar).
On Rough Surfaces:
22 psi (1.5 bar)
OIL AND GAS
FILL LEVEL
OIL
GAS

20 © TrynEx International 2013 (REV A) F51231A
Maintenance Instructions
Adjusting Control Cables
IMPORTANT
It may be necessary to reset the cables when assembling the machine; and after the rst few hours of operation.
Free movement of the lever should be about 1/3 of the lever’s total movement. For the remaining 2/3 there should be a
denite resistance.
Loosen the top nut with a 10 mm wrench (about one turn). Tighten by turning the lower nut.
Check the adjustment. Press the lever down; measure the dis-
tance between the lever and the handlebar when you begin to feel
resistance. The distance should be 4 inches (10 cm).
4 in (10 cm)