Craftsman 486.24229 User manual

Operator's Manual
Model No. 486.24229
44" HIGHSPEED SWEEPER
®
PRINTED IN U.S.A. FORM NO. 42013 Rev. (09/30/09)
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
CAUTION:
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.
Safety•
Assembly•
Operation•
Maintenance•
Parts•
STOP
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388

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TABLE OF CONTENTS
MODEL NUMBER: 486.24229
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
The model number and serial numbers will be found on a
decal attached to the 44" Highspeed Sweeper.
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
WARRANTY
WARRANTY ....................................................................2
SAFETY RULES..............................................................3
CARTON CONTENTS.....................................................3
HARDWARE PACKAGE ..................................................4
ASSEMBLY......................................................................5
OPERATION..................................................................10
TROUBLESHOOTING...................................................11
MAINTENANCE ............................................................11
STORAGE .....................................................................11
SERVICE AND ADJUSTMENTS...................................12
NOTES ..........................................................................13
REPAIR PARTS ILLUSTRATION...................................14
REPAIR PARTS LIST.....................................................15
PARTS ORDERING/SERVICE ..................... BACK PAGE
CRAFTSMAN FULL WARRANTY
When operated and maintained according to all supplied instructions, if this Craftsman product fails due to a defect in material
or workmanship within one year from the date or purchase, return it to any Sears store or other Craftsman outlet in the United
States for free replacement.
This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes.
This warranty does not include items considered to expendable parts that can wear out from normal use within the warranty
period.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
DO NOT RETURN TO STORE for Missing Parts or Assembly Questions
Call 1-866-576-8388 Attachment Hotline

3
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Remember, any power equipment can cause injury if operated improperly or if the user does not understand how to
operate the equipment. Exercise caution at all times when using power equipment.
Read the vehicle and sweeper owners manuals and know how to operate your vehicle and sweeper before using this•
sweeper attachment. Always instruct other users before they operate the sweeper.
Vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of•
changing conditions on slopes.
Do not permit children to operate sweeper.•
Do not permit anyone to ride on sweeper.•
Operate the sweeper at reduced speed on rough terrain, near ditches and on hillsides to prevent loss of control.•
Vehiclebrakingandstabilitymaybeaffectedwithattachmentofthissweeper.Donotllsweepertomaximumcapacity•
without checking capability of the towing vehicle to safely pull and stop with the sweeper attached. Stay off of steep slopes
Do not exceed 6 m.p.h. Driving too fast may cause damage to sweeper's wheels and bearings.•
Do not hold onto dump handle while tractor is moving.•
Never attach dump handle to tractor or any part of your body. Always keep it secured to the hopper bag while tractor is•
moving. If any part of dump handle should become damaged, stop use of sweeper and replace the damaged part.
Stop and inspect vehicle and sweeper for damage after striking an object. Repair any damage before continuing operation.•
Keepsweeperawayfromre.Excessiveheatcandamagethebrushesandhopperbagandcouldcausethebagandits•
contents to burn.
Before storing the sweeper, always empty the hopper bag to avoid spontaneous combustion.•
Follow maintenance and lubrication instructions as outlined in the maintenance section of this manual.•
Look for this symbol to point out important safety precautions. It means — Attention! Become alert!
Your safety is involved.
1
(x1)
2
(x1)
4
(x2)
5
(x1)
6
(x2)
7
(x2)
8
(x2)
9
(x1)
10
(x2) 11
(x2)
12
(x1) 13
(x1)
14
(x1)
3
(x1)
42020
41041
40890
40893
43938
26413
24192
23014
40897
40892
40989
26414
40894
26408
CARTON CONTENTS
SAFETY RULES

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HARDWARE PACKAGE
44292
43648
43182
43343
47810 44917
23368
47189
712-3046
7071
26484
712-0421
41036
43978
43093
43055
47623
48365
41013
23353
23878
15
(x7)
16
(x1)
17
(x4)
24
(x6)
18
(x1)
27
(x2)
26
(x5)
19
(x3)
28
(x2)
20
(x1)
32
(x2)
31
(x2)
33
(x1)
34
(x1)
35
(x1)
29
(x1)
30
(x2)
25
(x2)
21
(x9)
22
(x2)
23
(x2)
SHOWN FULL SIZE

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ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
(2) 7/16" Wrenches
(2) 1/2" Wrench
(1) Pliers
(1) Hammer
STEP 1: (SEE FIGURE 1)
Install a 5/16-18 x 2-3/4" hex bolt (17) and a 5/16"•
jam nut (25) in each bag arm channel.
STEP 2: (SEE FIGURE 2)
Slide the bag arm channels (4) into the sweeper•
housingasshowningure2.Securethemtothe
sweeper housing with a 5/16-18 x 2-1/2" hex bolt (15)
and 5/16" nylock nut (21). Tighten bolt until snug. Do
not overtighten.
STEP 3: (SEE FIGURE 3)
Secure each bag arm channel to the side of the•
sweeper housing with a plastic wing nut (31) installed
onto the bolt assembled in step 1.
Insert a pivot rod retainer (30) down into the end of•
each bag arm channel.
Install a compression spring (32) into the bottom of•
each of the pivot rod retainers to secure them to the
bag arm channels.
FIGURE 4
8
15
14
21
8
STEP 4: (SEE FIGURE 4)
Attach the drawbar (14) to the sweeper by fastening•
a drawbar bracket (8) above and below the drawbar
using three 5/16" x 2-1/2" hex bolts (15) and 5/16"
nylock nuts (21).
FIGURE 1
17
4
25
FIGURE 2
15 4
21
FIGURE 3
31
30
32

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FIGURE 5
20
19
STEP 5: (SEE FIGURE 5)
Lock the drawbar into position by inserting a 3/8" x 3"•
hitch pin (20) into the center hole and securing it with
a 3/32" cotter pin (19).
FIGURE 6
STEP 6: (SEE FIGURE 6)
Attach the hitch bracket (12) and straight hitch•
bracket (13) to the drawbar using two 5/16" x 2-1/2"
hex bolts (15) and 5/16" nylock nuts (21).
Assemble a 3/8" x 3" hitch pin (35) and two 3/4"•
spacers (22) to the hitch brackets. Secure them in
place with a 3/32" hair cotter pin (18).
21
13
12
15
35
22
18
STEP 7: (SEE FIGURE 7)
Slidethebagframetube(1)throughthefrontapin•
the bottom of the bag.
Slidethetwolowerhoppertubes(10)intotheapsat•
the front of the hopper bag (3) as shown.
FIGURE 8
STEP 8: (SEE FIGURE 8)
Install a rear hopper tube (11) onto the ends of the•
lower hopper tubes (10) making sure the holes in the
rear hopper tube are facing up.
Secure the rear hopper tube (11) to the lower hopper•
tubes (10) with two 1/4" x 1" curved head bolts (26)
and 1/4" nylock nuts (24).
NOTE: Hopper bag (3) not shown for clarity.
24
24
11
10
10
26
26
FIGURE 7
3
10
1

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STEP 9: (SEE FIGURE 9)
Slidethefrontapsofthehopperbagupontothe•
front of the lower hopper tubes. Secure the bag frame
tube to the lower hopper tubes using two clevis pins
(28) and hair pins (19).
NOTE:Besurefrontapsofhopperbagarepositioned
above clevis pins.
Snap the sides of the bag to the bottom of the bag at•
the front corners .
FIGURE 10
STEP 10: (SEE FIGURE 10)
Slide a rear hopper tube (11) onto the two upper•
hopper tubes (6).
Secure the upper hopper tubes (6) to the rear hopper•
tube (11) using two 1/4" x 1" curved head bolts (26)
and 1/4" nylock nuts (24). Bolt heads should face up.
STEP 11: (SEE FIGURE 11)
Slidetheassembledtubesdownthroughtheapsin•
the sides of the hopper bag (3) as shown.
STEP 12: (SEE FIGURE 12)
Slide the assembled tubes back up underneath the•
wind screen as shown.
11
26
26
24
24
6
6
28
19
FIGURE 9 FIGURE 11
FIGURE 12

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STEP 13: (SEE FIGURE 13)
Secure the top and bottom hopper tubes together1.
using two 5/16" x 3/4" hex bolts (17) on inside and
two 5/16" nylock nuts (21) outside.
STEP 14: (SEE FIGURE 14)
Install two cotter pins (27) in the rear hopper tube.•
Bend ends of cotter pins around tube.
Slide the dump handle clip (33) onto the dump handle.•
Attach the dump tube to the rear hopper tube using a•
U-clamp (34) placed between the cotter pins, a 1/4" x
1-1/2" hex bolt (16) and a 1/4" nylock nut (24).
Swivel the dump tube so that the end of the tube•
rests on the ground behind the bag and supports the
rear of the bag in an upright position.
STEP 15: (SEE FIGURE 15)
Insert the hopper support rods (7) into the hole•
beneath the curved head bolt (26) in each upper
hopper tube. Flex and insert the rod into the hole in
the bottom rear hopper tubes as shown.
NOTE: Thehoppersupportrodswillexaboutasmuch
asshowningure15whentheyareassembled.
STEP 16: (SEE FIGURE 16)
Slidethepivotrod(2)throughtheapinthebag's•
windscreenrstandthenthroughtheholeineach
upper hopper tube.
Hammer a palnut (23) onto each end of the pivot rod .•
HINT: Place the bag on its side on a hard surface to
make installation of palnuts easier.
FIGURE 13
17
17
21
21
FIGURE 14
24
27
16
34
5
33
FIGURE 15
7
7
26
7
FIGURE 16
2
23

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STEP 17: (SEE FIGURE 17)
Slide the handle grip (29) onto the end of the handle•
tube (9).
Assemble the handle tube (9) to the dump tube (5)•
and secure in place with a 1/4" x 1" curved head bolt
(26) and 1/4" nylock nut (24).
Snap the dump handle clip (33) onto the pivot rod.•
ATTACHING SWEEPER HITCH TO TRACTOR
Placethetractorandsweeperonaatlevelsurface.1.
Set the sweeper height adjustment handle to about2.
the middle of its adjustment range.
Attach the sweeper hitch to the tractor hitch, making3.
adjustments to the hitch brackets depending on the
drawbar height of your tractor as shown in GROUP A,
GROUPBandGROUPCdiagramsingure20.
Arrange the spacers into one of the three possible4.
combinations as shown below in the GROUP A,
GROUPBandGROUPCdiagramsingure20.
IMPORTANT: To obtain the best performance from your
sweeper, arrange the spacers so that the sweeper bag is
approximatelylevelwiththegroundasshowningure19.
APPROXIMATELY LEVEL
BRUSH HEIGHT ADJUSTED
APPROXIMATELY MID-WAY
FIGURE 19
GROUP "B" VEHICLES
WITH HITCHES
HAVING 9" TO 11"
GROUND CLEARANCE.
GROUP "A" VEHICLES
WITH HITCHES
HAVING 11" TO 13"
GROUND CLEARANCE.
GROUP "C" VEHICLES
WITH HITCHES
HAVING 7" TO 9"
GROUND CLEARANCE.
FIGURE 20
FIGURE 17
STEP 18: (SEE FIGURE 18)
To attach the hopper bag to the sweeper, slide the•
pivot rod into the pivot rod retainers on the ends of
the bag arm channels. The channels go on the inside
of the bag tubes.
HINT: Temporarily loosen the plastic wing nuts (31) if
necessarytotthechannelsinsidethebag.
FIGURE 18
31
29
926
24
33

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DUMP
LEVER
HEIGHT ADJUSTMENT HANDLE
BAG ARM
CHANNELS
KNOB
PIVOT ROD
DRAWBAR
DRAWBAR
OFFSET
TUBE
Dump Lever Permits dumping of hopper bag from driver's seat.
Bag Arm Channels Connects the hopper bag to the sweeper housing.
Pivot Rod Allows hopper bag to tilt forward to dump material.
Height Adjustment Handle Adjusts the operating height of the sweeper.
Knob Locks the height adjustment handle into a height adjustment hole.
Drawbar Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.
Drawbar Offset Tube Allows drawbar to be offset from tractor.
HOW TO USE YOUR SWEEPER
BRUSH HEIGHT ADJUSTMENT
To adjust sweeper brushes to best operating height,•
loosen adjustment knob and push down on height
adjustment lever to raise the brush, or push up on
thelevertolowerthebrush.Seegureabove.Best
adjustment is when the brush setting is 1/2" down
into the grass. Always mow the grass to an even
height before sweeping. CAUTION: Keepsweeperawayfromre.
Excessive heat can damage the brushes
and hopper bag and could cause the bag
and its contents to burn.
DUMPING OF SWEEPER
Your sweeper can be dumped without getting off of•
the rider or tractor. Unclip dump lever from pivot rod
and pull forward to empty the hopper. Always empty
hopper after each use.
DRAWBAR OFFSET
The drawbar can be attached to the center, left hand•
or right hand set of holes in the drawbar offset tube.
OPERATION
(SWEEPER SHOWN IN DUMP POSITION)
CAUTION: Maximum towing speed is 6
m.p.h. Driving too fast may cause damage to
wheels and bearings.
SWEEPING SPEED
Do not exceed 6 m.p.h.• Try a starting speed of
approximately 3 m.p.h. (third gear on most tractors).
Depending on conditions, it may be necessary to adjust
the sweeping speed in order to achieve best results.

11
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Wheels skid when sweeping Brushes set too low.• Adjust height till brushes are 1/2" down into grass.•
Brushes are jammed.• Stop sweeper. Remove obstruction.•
Wheels are jammed.• Remove one wheel at a time to check for obstruction•
or damage Refer to Service and Adjustments section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Check for loose fasteners X
Check for worn or damaged parts X X
Lubricate brush shaft bearings X
Lubricate wheel bearings X
Clean Sweeper X X
Clean/Lubricate chain and sprockets X
Before each use
After each use
Twice a year
Every season
Before storage
Every two years
Service Dates
CUSTOMER RESPONSIBILITIES
Read and follow the maintenance schedule and the procedures listed in the maintenance section.
SCHEDULED MAINTENANCE
Clean the sweeper after each use.•
Inspect for worn or damaged parts, such as brushes•
and wheels.
Lubricate the brush shaft bearing twice a with a few•
drops of light weight oil.
Every two years, remove wheels and clean sprockets,•
chains, and gears found inside the wheel housing. After
cleaning, lubricate with an even coat of light grease.
To remove the wheel, pop off the hub cap using a
screwdriverandremovethelocknutandatwasher.
CLEANING
Clean sweeper housing with a soft brush or cloth.•
Clean debris from hopper bag with a brush or broom.•
Remove any material which has wrapped around•
brushes or ends of brush shaft.
MAINTENANCE
STORAGE
Clean the sweeper and hopper bag thoroughly to•
help prevent rust and mildew.
To collapse the hopper bag for storage, remove the•
two hopper support rods from the rear of the hopper.
CAUTION: Before storing the sweeper,
always empty hopper bag to avoid
spontaneous combustion.
Remove the hitch pin (20) from the center hole, fold•
the drawbar to the right or left and then replace hitch
pin(20).Refertogure5onpage6.
Remove plastic wing nuts (31) from bag arm channel.•
Fold bag arm channels into sweeper housing and
replaceplasticwingnuts(31).Refertogure3on
page 5.
Store in a dry area.•
TROUBLESHOOTING

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BRUSH REPLACEMENT
NOTE: Replace brushes one brush at a time.
Remove the hopper bag from the sweeper.1.
Loosen hex bolts and lock nuts on two single brush2.
retainers which clamp one brush to the double brush
retainers. DO NOT loosen or remove bolts which
fasten double brush retainers to brush shaft.
Slide the brush out of the retainers, noting on which3.
side of the brush the bristles overlap.
Install new brush, making sure the bristles overlap on4.
the same side of the brush as before.
SERVICE AND ADJUSTMENTS
SPROCKET, CHAIN AND PAWL SERVICE
IMPORTANT: Do Not remove both wheels at the same
time to avoid mixing of parts. (The R.H. and L.H. ratchet
sprockets are not interchangeable.) Make notes on the
position of all parts before removing them.
Remove hub cap, nylock nut and washer on outside•
of wheel and then remove wheel.
Remove the dust cover by removing the two #12•
screws which fasten it to the wheel housing. (It is not
necessary to remove the dust cover if you are only
cleaning and lubricating the chain and sprockets.)
Remove the retaining rings and washers which hold•
the sprockets onto the shafts.
Remove the chain and both sprockets, holding them•
in position and sliding them off both of the shafts.
(Look for the drive pin, which may fall out of the brush
shaft when the ratchet sprocket is removed.) See
gure22.
To reassemble, insert the drive pin through the hole•
at the end of the brush shaft. Make sure the pin slides
back and forth easily in the shaft.
Lightlygreasebothshaftsandthechain,andllthe•
ratchet sprocket with grease. Assemble the chain with
both sprockets back onto the shafts.
Lightly grease the axle and then reassemble the•
wheel. The brushes should rotate only during forward
rotation of the wheel. If the brushes are driven
(rotated) by both forward and reverse rotation of the
wheel, the drive pin is jamming in the ratchet gear.
Disassemble and clean and lubricate the drive pin
and ratchet gear.
DUST
COVER
#12 SCREW
GEAR SPROCKET
RATCHET
SPROCKET
DRIVE
PIN
BRUSH
SHAFT
CHAIN
RETAINING
RING
RETAINING
RING
WASHER
WHEEL
WASHER
HUB CAP
NYLOCK
NUT
WASHER
WASHER
BRUSH ROTATION
BRUSH ROTATION
OVERLAP
BRISTLES
OVERLAP
BRISTLES
SINGLE
BRUSH
RETAINERS
DOUBLE BRUSH RETAINER
BRUSH
SHAFT
FIGURE 21
FIGURE 22

13
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NOTES

14 Call 1-866-576-8388 for missing parts or assembly help
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486.24229 44" HIGHSPEED SWEEPER
REPAIR PARTS ILLUSTRATION
1
19
44
19
30
30
32
32
8
8
37
36
53
75
38
53
75
7
7
11
26
26
26
24
16
34
26
26
24
24
24
24
24
11
27
2
23
23
4
10
10
5
6
6
4
28
28
15
15
20
15 15
66
65
62
76
63
71
64
39
15
21
21
18
12
22
13 14
15
35
21
21
19
31
31
25
25 56
57
60
61
24
59
55
55
72
70
41
42
70
69
68
50
73
74
48
4947
43
21
45
45
52
46
54
51
52
54
51
17
17
17
21
21
17
3
29
9
33
40
58
77
77

15
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REF QTY PART NO DESCRIPTION
1 1 42020 Bag Frame Tube
2 1 41041 Pivot Rod
3 1 40890 Hopper Bag
4 2 26414 Bag Arm Channel
5 1 40989 Dump Tube
6 2 40892 Upper Hopper Tube
7 2 43938 Hopper Support Rod
8 2 26408 Drawbar Bracket
9 1 40894 Handle Tube
10 2 40897 Lower Hopper Tube
11 2 40893 Rear Hopper Tube
12 1 23014 Hitch Bracket
13 1 24192 Straight Hitch Bracket
14 1 26413 Drawbar
15 7 44292 Hex Bolt, 5/16-18 x 2-1/2"
16 1 43648 Hex Bolt, 1/4-20 x 1-1/2"
17 4 43182 Hex Bolt, 5/16-18 x 3/4"
18 1 43343 Hair Cotter Pin, 3/32 x 2-5/16"
19 3 43055 Hair Pin, 3/32 x 1.8"
20 1 47623 Hitch Pin, 3/8 x 3"
21 9 47810 Nylock Nut, 5/16-18
22 2 23368 Spacer, .76 x 1 x .76"
23 2 44917 Palnut, 3/8"
24 14 47189 Nylock Nut, 1/4"
25 2 712-3046 Jam Nut, 5/16-18
26 5 43978 Curved Head Bolt, 1/4-20 x 1"
27 2 43093 Cotter Pin, 1/8 x 1-1/2"
28 2 48365 Clevis Pin, 1/4 x 1.11"
29 1 7071 Handle Grip 3/4"
30 2 26484 Rod Retainer
31 2 712-0421 Plastic Wing Nut, 5/16"
32 2 41036 Compression Spring
33 1 41013 Dump Handle Clip
34 1 23878 U-Clamp
35 1 23353 Hitch Pin, 3/8 x 3"
36 1 68167 Sweeper Housing
37 1 66413 Height Adjustment Tube
38 1 40891 Height Adjustment Knob
39 1 66656 Wheel Housing (RH)
REF QTY PART NO DESCRIPTION
40 1 66657 Wheel Housing (LH)
41 2 1650-1 Retaining Ring (E Type)
42 2 716-0106 Retaining Ring 5/8" (E Type)
43 4 736-0231 Washer, .344 x 1.125 x .12"
44 1 25019 46" Brush Shaft
45 8 44007 Shim Washer
46 2 47046 Dowel Pin, 1/4 x 3/4"
47 4 43063 Hex Bolt, 5/16-18 x 1"
48 2 43086 Lock Washer, 5/16"
49 2 47364 Spacer, .52 x .75 x .4"
50 2 44008 Washer, .78 x 1.125 x .025
51 2 141 Washer, .378 x 1.25 x .061
52 2 41017 Hub Cap
53 2 49428 Hex Bolt, 3/8-16 x 4-1/4"
54 2 42210 Nylock Jam Nut, 3/8-16
55 2 41074 Wheel
56 4 49954 Socket Screw, #10-32 x 1"
57 8 43012 Hex Bolt, 1/4-20 x 3/4"
58 4 46780 42" Sweeper Brush
59 4 23580 Brush Retainer (Double)
60 8 23581 Brush Retainer (Single)
61 4 47171 Nylock Nut, #10-32
62 2 43655 Retaining Ring, 3/4"
63 2 62489 Brush Bushing Assembly
64 2 1540-31 Washer, .78 x 1.25 x .062
65 2 1629-56 Bearing Retainer
66 8 C-9M5732 Pop Rivet
67 1 43889 Ratchet Sprocket (LH) (not shown)
68 1 43890 Ratchet Sprocket (RH)
69 2 62490 Gear Sprocket Assembly
70 4 44137 Washer, .518 x 1 x .02
71 2 44232 Ball Bearing
72 2 44542 Roller Chain
73 2 23573 Dust Cover
74 4 49102 #12 Screw
75 2 26538 Step Spacer, .41 x .75"
76 4 1540-32 Washer, .78 x 1.25 x .015
77 4 45088 Wheel Bearing
1 42013 Owners Manual
486.24229 44" HIGHSPEED SWEEPER
REPAIR PARTS LIST

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Get it fixed, at your home or ours!
Your Home
For expert troubleshooting and home solutions advice:
www.managemyhome.com
For repair – in your home – of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME®(1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service Center
1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)
www.sears.com www.sears.ca
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparación
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR®
(1-888-784-6427)
Au Canada pour service en français:
1-800-LE-FOYERMC
(1-800-533-6937)
www.sears.ca