TSI Instruments DUSTTRAK 854030 User manual

ENVIRONMENTAL DUSTTRAK™
ENVIRONMENTAL ENCLOSURE
MODEL 854030
(FOR ENVIRONMENTAL DUSTTRAK™ AND DRX AEROSOL MONITOR
MODELS 8540, 8540-M, 8542-M, 8543, AND 8543-M)
OPERATION AND MAINTENANCE MANUAL
P/N 6008410, REVISION F
NOVEMBER 2016

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Copyright©
TSI Incorporated / 2015-2016 / All rights reserved.
Part Number
6008410 / Revision F / November 2016
Address
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
Fax No.
[phone]
LIMITATION OF WARRANTY AND LIABILITY (effective February 2015)
(For country-specific terms and conditions outside of the USA, please visit www.tsi.com.)
Seller warrants the goods, excluding software sold hereunder, under normal use and
service as described in the operator's manual, shall be free from defects in workmanship
and material for twenty-four (24) months, or if less, the length of time specified in the
operator's manual, from the date of shipment to the customer. This warranty period is
inclusive of any statutory warranty. This limited warranty is subject to the following
exclusions and exceptions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other
components when indicated in specifications, are warranted for 90 days from the
date of shipment;
b. Environmental DustTrak pump for Models 8540, 8540-M, 8542-M, 8543, and 8543-M
is warranted for two (2) years or 8760 hours, whichever comes first.
c. Parts repaired or replaced as a result of repair services are warranted to be free from
defects in workmanship and material, under normal use, for 90 days from the date of
shipment;
d. Seller does not provide any warranty on finished goods manufactured by others or on
any fuses, batteries or other consumable materials. Only the original manufacturer's
warranty applies;
e. This warranty does not cover calibration requirements, and seller warrants only that
the instrument or product is properly calibrated at the time of its manufacture.
Instruments returned for calibration are not covered by this warranty;
f. This warranty is VOID if the instrument is opened by anyone other than a factory
authorized service center with the one exception where requirements set forth in the
manual allow an operator to replace consumables or perform recommended
cleaning;
g. This warranty is VOID if the product has been misused, neglected, subjected to
accidental or intentional damage, or is not properly installed, maintained, or cleaned
according to the requirements of the manual. Unless specifically authorized in a
separate writing by Seller, Seller makes no warranty with respect to, and shall have
no liability in connection with, goods which are incorporated into other products or
equipment, or which are modified by any person other than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS
stated herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR
PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE. WITH RESPECT TO
SELLER’S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT, SAID
WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND EXCLUDES
CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS. BUYER’S
EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE PRICE
DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER’S OPTION
REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR
BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES,
INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED

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ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL
BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE
PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE
GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE
DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE PURCHASE
PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE LIABLE FOR LOST
PROFITS, BUSINESS INTERRUPTION, OR ANY SPECIAL, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE
RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS
OR CHARGES. No Action, regardless of form, may be brought against Seller more than
12 months after a cause of action has accrued. The goods returned under warranty to
Seller's factory shall be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk
of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND
LIABILITY, which contains the complete and exclusive limited warranty of Seller. This
LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms
waived, except by writing signed by an Officer of Seller.
Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI as they are
to our customers, our service policy is designed to give prompt attention to any
problems. If any malfunction is discovered, please contact your nearest sales office or
representative, or call TSI's Customer Service department at [phone] (USA) or
(001 651) 490-2811 (International) or visit www.tsi.com.
Trademarks
DustTrak and TrakPro are trademarks of TSI Incorporated. Netronix is a trademark of
Netronix Inc. Velcro is a registered trademark of Velcro Industries B.V. Teflon is a
registered trademark of DuPont.

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Contents
Contents............................................................................................. iii
Safety Information ............................................................................. v
Laser Safety ............................................................................................vi
Labels.....................................................................................................vii
Description of Caution/Warning Symbols ...............................................vii
Caution and Warning Symbols..............................................................viii
Reusing and Recycling..........................................................................viii
Chapter 1 Product Overview............................................................ 1
Chapter 2 Parts Identification and Unpacking ............................... 3
Parts Identification: Environmental Enclosure ......................................... 3
Unpacking the Model 854030 Environmental Enclosure......................... 3
Model 854030 Environmental Enclosure Optional Accessories............... 5
Chapter 3 Setting Up ........................................................................ 9
Enclosure Assembly................................................................................ 9
Tools Needed for Assembly..................................................................... 9
Equipment Needed for Maintenance....................................................... 9
Overview ............................................................................................... 10
Cable Routing and Securing.................................................................. 10
Install Photometer.................................................................................. 10
Solar Shield........................................................................................... 12
Thiamis 1000 Node ............................................................................... 12
Configure Power Connection................................................................. 13
DIN Rail and Phoenix Connectors......................................................... 14
Mains Power Supply for Environmental DustTrak ................................. 15
Environmental DustTrak Battery Kit....................................................... 16
Alternate DC Power Sources................................................................. 18
Heated Inlet Accessory.......................................................................... 18
Enclosure Heater................................................................................... 19
Install Photometer inside Environmental Enclosure............................... 20
Assembly and Installation of Inlet Column............................................. 21
Pole Mount Kit....................................................................................... 24
Final Electrical Connection.................................................................... 24

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Chapter 4 Operation........................................................................27
Overview................................................................................................27
How to Properly Orient the Environmental Enclosure ............................27
Checklist for Sampling with the Environmental Enclosure......................28
Transporting the Environmental Enclosure ............................................28
Removing Photometer from Environmental Enclosure for Service
or Replacement..................................................................................29
Re-installing the Inlet Assembly .............................................................35
Chapter 5 Maintenance...................................................................39
Annual Maintenance Checks..................................................................39
Cleaning the Aerosol Inlet......................................................................40
Emptying the Water Trap .......................................................................40
Cleaning and Oiling Impactors ...............................................................41
Chapter 6 Troubleshooting the Environmental Enclosure .........43
Appendix A Specifications.............................................................45
Environment Enclosure..........................................................................45

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Safety Information
W A R N I N G S
The DustTrak™ 8540/8540-M/8542-M/8543/
8543-M aerosol monitors are not rated for intrinsic
safety. The DustTrak monitor, with the
Environmental Enclosure, must never be operated
under conditions where there is a risk of fire or
explosion.
Use of components other than those specified by
TSI may impair the safety features provided by the
equipment.
The instrument has been design to be used with
batteries supplied by TSI. Do not use a substitute.
The TSI charger (P/N 801809) has been designed
to be used with the battery packs supplied by TSI.
Do not use a substitute charger to charge TSI
battery packs.
Old batteries must be properly recycled in
accordance with the local environmental
regulations.
When mains power adapters are used, the
equipment should be positioned so the mains plug
will remain accessible for emergency disconnect.
Do not use non-rechargeable batteries in this
instrument. Fire, explosions, or other hazards may
result.

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C a u t i o n s
The enclosure is designed to be water resistant to
rain or spray. It has a NEMA rating of 3R and an
ingress protection rating of IP44. It is not designed
to be waterproof when immersed. Setting it in a
pool of water will result in flooding the inner
compartment with water. This will severely
damage both your DustTrak/DRX aerosol monitor
and battery pack. DO NOT set the Environmental
Enclosure in water!
Any seal that is not properly installed could result
in water intrusion inside the enclosure which can
damage the instruments and batteries. Follow
procedures outlined in this manual for proper
installation and regular inspection of all seals.
Note
Prior to using the Battery Pack for the first time, a full
recharge is recommended. Recharging Battery Pack(s)
immediately after use (within one hour maximum) is
critical to obtaining optimal recharge time, battery
health, and battery life.
Laser Safety
Models 8540/8540-M/8542-M/8543/8543-M DustTrak monitors
are Class I laser-based instruments.
During normal operation, you will not be exposed to laser
radiation.
Precaution should be taken to avoid exposure to hazardous
radiation in the form of intense, focused, visible light.
Exposure to this light may cause blindness.
Take these precautions:
DO NOT remove any parts from the DustTrakmonitor unless you
are specifically told to do so in this manual.
DO NOT remove the housing or covers. There are no serviceable
components inside the housing.

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W A R N I N G
The use of controls, adjustments, or procedures
other than those specified in this manual may result
in exposure to hazardous optical radiation.
W A R N I N G
If the DustTrak monitor is used in a manner not
specified by the manufacturer, the protection
provided by the equipment may be impaired.
When operated according to the manufacturer’s instruction, this
device is a Class I laser product as defined by U.S. Department of
Health and Human Services standards under the Radiation Control
for Health and Safety Act of 1968. A certification and identification
label like the one shown below is affixed to each instrument.
Labels
Advisory labels and identification labels are attached to the
instrument.
1. European symbol for non-disposable item. Item
must be recycled.
Description of Caution/Warning Symbols
Appropriate caution/warning statements are used throughout the
manual and on the instrument that require you to take cautionary
measures when working with the instrument.
Caution
C a u t i o n
Failure to follow the procedures prescribed in this
manual might result in irreparable equipment
damage. Important information about the operation
and maintenance of this instrument is included in
this manual.

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Warning
W A R N I N G
Warning means that unsafe use of the instrument
could result in serious injury to you or cause
damage to the instrument. Follow the procedures
prescribed.
Caution and Warning Symbols
The following symbols may accompany cautions and warnings to
indicate the nature and consequences of hazards:
Warns that the instrument contains a laser and that
important information about its safe operation and
maintenance is included in the manual.
Warns that the instrument is susceptible to electro-
static discharge (ESD) and ESD protection should
be followed to avoid damage.
Indicates the connector is connected to earth
ground and cabinet ground.
Reusing and Recycling
As part of TSI Incorporated’s effort to have a minimal
negative impact on the communities in which its
products are manufactured and used:
Do not dispose of used batteries in the trash.
Follow local environmental requirements for
battery recycling.
If instrument becomes obsolete, return to TSI for
disassembly and recycling.

1
Chapter 1
Product Overview
The environmental enclosure
allows for protection of the
Environmental DustTrak Models
8540/8540-M/8542-M/8543/
8543-M and their accessories to
permit outdoor monitoring.
Figure 1: Open Enclosure with a
large flat head screwdriver by
turning latch ¼ turn
Figure 2: Front view of open enclosure

2 Chapter 1
Figure 3: Power Strip

3
Chapter 2
Parts Identification and Unpacking
Carefully unpack the Model 854030 Environmental DustTrak™
Environmental Enclosure from the shipping container. Use the tables
and illustrations below to make certain that there are no missing
components. Contact TSI immediately if anything is missing or
damaged.
Parts Identification: Environmental Enclosure
Identify the parts of the Model 854030 DustTrak Aerosol Monitor
Environmental Enclosure (see unpacking list below). Please become
familiar with these components before proceeding.
Unpacking the Model 854030 Environmental
Enclosure
Compare all the components you received with those listed in the
table below. If any parts are missing, contact TSI.
Item
Qty
Part Number
Description
Spare Parts available from suppliers by manufacturer part number listed
below
www.phoenixcontact.com
4
Spring cage
ground terminal
block (Green)
Power Connector
Ground (Green)
Large –
P/N 3042733
(1) large –incoming
power
Small –
P/N 304002
(3) small –power
distribution
www.phoenixcontact.com
4
Feed-through
terminal block
(Gray)
Power Connector
Supply (Gray)
Large –
P/N 3042719
(1) large –incoming
power
Small –
P/N 3040012
(3) small –power
distribution

4 Chapter 2
Item
Qty
Part Number
Description
www.phoenixcontact.com
3
Plug-in Bridge
Power Jumper
Large, 22.7 mm
x 9 mm,
two-position
P/N 3030161
(1) large –incoming
power to distribution
terminal blocks
Small, 22.7 mm
x 14.2 mm,
three-position
P/N 3030174
(2) small –to connect
terminal block to
terminal block
https://octopart.com/
11
Small plug
Plug for 0.5” holes for
handle bolts and
wireless antenna
Heyco® Nylon
0.5” dia Hole
Plug, KOS LT
500
P/N 3830
1
Washer, ½ INT
tooth lock 7/8
OD ZN
Tooth lock washer to
hold antenna plug in
place
https://octopart.com/
4
Large Plug
Plug for 1.093” holes
for power and
communication
connections
Heyco®-molded
break-thru plug,
1.093” dia,
LTGP 1093-063
P/N C2024
https://octopart.com/
2
Cable Gland
Creates weather-
proof seal for cable
penetrations
Heyco®Series-
35 liquid tight
cord grips, LTF
¾, P/N 3234
https://octopart.com/
2
Jam nut for
cable gland
Secures cable gland
to enclosure.
Heyco®Nylon
Locknuts,
NLN ¾ NPT
P/N 8465

Parts Identification and Unpacking 5
Item
Qty
Part Number
Description
1
1’ USB Cable
Connects Photometer
to Environmental
Enclosure USB
Connector
1
Power Cable to
Photometer
Connects DIN Rail
12V Supply to
Photometer
Model 854030 Environmental Enclosure Optional
Accessories
Listed below are optional accessory items for the Model 854030
Environmental Enclosure. Contact TSI for purchase info.
Item
Part Number
Description
854031
Pole Mount Kit for
854030 Enclosure
854032
Solar Shield for
854030 Enclosure
854033
Enclosure Heater for
854030 Enclosure
854034
Power supply for
Environmental
DustTrak
854041
Heated Inlet Sample
Conditioner

6 Chapter 2
Item
Part Number
Description
801905
Thiamis 1000
GSM/GPS Node
854020
PM10 Impactor
854021
PM2.5 Impactor
854022
PM1.0 Impactor
854050
Lufft WS300
Metrology Station
(Temp, Rh, air
pressure)
854051
Lufft WS500
Metrology Station
(Temp, Rh, air
pressure, wind speed,
wind direction)
854060
Solar Power System
854036
Internal Battery
System:
Two (2) 22Ah
Batteries* (801808),
charger** (801809),
plastic tray, and
custom cable.

Parts Identification and Unpacking 7
Item
Part Number
Description
801808*
12 VDC Battery Pack*
801809**
12 VDC Battery Pack
Charger

8 Chapter 2
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Chapter 3
Setting Up
The setup of the Environmental Enclosure is important to reliable and
accurate sampling of aerosols in a wide range of conditions. TSI
cannot ensure accurate measurements if any of the components are
set up incorrectly. Failure to follow these procedures could result in
damage to the enclosure or its components.
Enclosure Assembly
These assembly steps are organized to incorporate all available
optional accessories at the time of assembly. Optional accessories
can easily be added after assembly; however, some components may
need to be temporarily removed to facilitate installation and
connection of some accessories.
Tools Needed for Assembly
(varies by accessory)
Large flat-blade screwdriver
Small flat-blade screwdriver
Medium Phillips screwdriver
516” wrench
38” wrench
½” wrench or socket
916” wrench
916” deep well socket
532” ball driver or Allen wrench
Equipment Needed for Maintenance
Compressed air or canned compressed air
Teflon®pipe tape

10 Chapter 3
Overview
The manual follows the order of the steps listed below with reference
to applicable Quick Start Guides for optional accessories.
1. Start by opening door using large flat blade screw driver to turn
latch ¼ turn.
2. Install Thiamis Node antenna (use extender if solar shield will be
installed).
3. Install solar shield (optional accessory).
4. Install RH/Temp. Sensor if Heated Inlet Sample Conditioner
module will be used (optional accessory).
5. Connect internal power supply connections (AC Power Supply,
DC Power Connection Battery or Solar).
6. Connect heater, thermostat, and phoenix connector for Enclosure
Heater (optional accessory) to DIN rail.
7. Install Thiamis Node on photometer service panel.
8. Install Heated Inlet Control Module (optional accessory) on
photometer.
Cable Routing and Securing
Adhesive backed cable tie anchors are provided to help secure
cables inside the enclosure. Securing cables to specific locations on
the photometer and enclosure can prevent damage to cables during
installation and removal of the photometer and help reduce confusion
and mistakes during set up.
Securing the cables to the enclosure is much easier to accomplish
before the various accessories and photometer are mounted in the
enclosure. Follow the Quick Start Guide steps included with the
accessories for securing cables for any optional accessories to be
used.
Install Photometer
1. Insert photometer into enclosure and secure with retaining ring.
2. Build inlet column with Heated Inlet Sample Conditioner (optional
accessory), impactors (optional choice), water trap, and 360°
omni-directional inlet.
3. Thread Heated Inlet Cable (optional accessory) through the slot
opening on the bottom of the Mounting Ring.