Tuchel Big User manual

1.0 / 2008-02-01
Instruction manual
000050
Sweeper shovel attachment

Table of contents
2
Foreword............................................................................................................................ 4
1General information about this operating manual................................................... 5
A word about this operating manual...................................................................................................... 5
Declaration of conformity........................................................................................................................ 6
2Safety........................................................................................................................... 8
General safety information ..................................................................................................................... 8
Intended use ............................................................................................................................................. 8
Safety instructions in the operating manual ......................................................................................... 9
Safety stickers on the accessory equipment......................................................................................10
Safety regulations .................................................................................................................................. 11
Safety devices ........................................................................................................................................ 11
Clothing................................................................................................................................................... 11
Modifications to the accessory equipment ......................................................................................... 11
Before leaving the host vehicle ............................................................................................................ 12
Climbing on and off ............................................................................................................................... 12
Protecting against injuries.................................................................................................................... 12
Operating the accessory equipment.................................................................................................... 13
Transporting ........................................................................................................................................... 13
Safety measures during maintenance ................................................................................................. 14
Before performing maintenance work ................................................................................................. 14
During the maintenance ........................................................................................................................ 14
3Technical data........................................................................................................... 15
Dimensions............................................................................................................................................. 15
Work values ............................................................................................................................................ 15
Working hydraulics................................................................................................................................ 16
Attachment with mount ......................................................................................................................... 16
Additional equipment (option).............................................................................................................. 16
4Description / overview.............................................................................................. 17
General view ........................................................................................................................................... 18
Accessories (optional)........................................................................................................................... 19
Side broom............................................................................................................................................... 19
Water spraying unit .................................................................................................................................. 19
Type plate ............................................................................................................................................... 20
Identification marking locations........................................................................................................... 21
5Operation................................................................................................................... 22
Working with accessory equipment..................................................................................................... 22
Safety regulations when working with accessory equipment................................................................... 22
Placing into operation ........................................................................................................................... 23
Before placing into operation ................................................................................................................... 23
Checks before placing into operation....................................................................................................... 24
Installing the sweeper shovel attachment ................................................................................................ 25
Working with the sweeper shovel attachment.................................................................................... 26

Table of contents
3
Adjusting the sweeping profile .............................................................................................................26
Adjusting the revolution speed..................................................................................................................27
Sweeping and collection of sweepings.....................................................................................................27
Emptying the sweeper shovel attachment................................................................................................28
Free sweeping mode ................................................................................................................................29
Removing the sweeper shovel attachment..........................................................................................30
Unlocking the compact loader mount .......................................................................................................31
Placing out of operation.........................................................................................................................32
Turning off of the accessory equipment safely .........................................................................................32
Storing the accessory equipment over longer periods of time .................................................................32
6Operation ...................................................................................................................33
Side broom (option)................................................................................................................................33
Swiveling the side broom to the operating/normal position ......................................................................33
Setting the inclination and contact of the side broom...............................................................................34
Setting the inclination................................................................................................................................34
Precision adjustment of the inclination .....................................................................................................34
Setting of the pressure angle....................................................................................................................35
Adjusting of the swiveling range ...............................................................................................................35
Attaching and removing the side broom ...................................................................................................36
Hydraulic connection of the side broom ...................................................................................................37
Water spraying unit (option)..................................................................................................................38
Switching the water spraying unit pump on ..............................................................................................38
Filling the water tank.................................................................................................................................38
Emptying the water tank ...........................................................................................................................38
Adjusting the spray bar .............................................................................................................................39
7Maintenance ..............................................................................................................40
Safety measures .....................................................................................................................................40
Safety-relevant parts ..............................................................................................................................40
Maintenance preparation .......................................................................................................................40
Lubricants and operating materials......................................................................................................41
Screw connections .................................................................................................................................41
Wearing parts / replacement parts........................................................................................................42
Lubricating points...................................................................................................................................43
Changing the brush rings ......................................................................................................................43
Changing the circular brush (option) ...................................................................................................47
Changing or cleaning the water filter (option).....................................................................................48
Changing the blade.................................................................................................................................49
Hydraulic circuit diagrams.....................................................................................................................51
8Troubleshooting........................................................................................................52
Engine ......................................................................................................................................................52
9Index...........................................................................................................................53

Foreword
4
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Foreword
Dear Customer,
The "Big"sweeper shovel attachment you have purchased has
been manufactured to the highest quality standards. In order to
eliminate any possibility of damage to persons or property, you
must read and observe the respective safety and warning
instructions in this manual and on the accessory equipment
before using or servicing the accessory equipment.
Before placing the accessory equipment into operation, all
machine operators must make themselves familiar with the
handling of the accessory equipment using this operating manual.
The safety regulations are to be strictly adhered to. Adherence to
the valid safety regulations for your country is also obligatory.
Table of contents
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General information about this operating manual
5
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1 General information about this
operating manual
A word about this operating manual
A professional operation and conscientious care and maintenance
of the device are necessary in order to maintain the safety and
utilisability of the accessory equipment. This operating manual will
help you to use the accessory equipment for its intended purpose
and to avoid damages to persons and property. The manual takes
the necessary legal conditions and guidelines into account and
contains important information.
The operating manual is part of the device and should be stored
so that it is readily available at any time. If the operating manual
becomes soiled or gets lost, a new replacement manual can be
requested from Tuchel Maschinenbau GmbH at any time. If the
device is sold, the operating manual must be transferred to the
new owner.
The owner of the device bears the responsibility for the following
points:
•Every operator must be of at least the legal minimum age and
be physically as well as mentally fit to reliably fulfil the tasks
assigned to them.
•Every person who operates or services the accessory
equipment must have read and understood the operating
manual beforehand.
•The accessory equipment may only be used for its intended
purpose in accordance with regulations.
•The accessory equipment may not be improperly modified or
altered.
The declaration of conformity of the Tuchel Maschinenbau GmbH
expires if the owner allows safety-relevant modifications to be
performed on the accessory equipment. The party performing the
modifications must issue a new declaration of conformity. If you
have questions concerning this, please contact Tuchel directly.
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General information about this operating manual
6
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Declaration of conformity
The "Big" sweeper shovel attachment satisfies the "essential
health and safety requirements" of the machinery directive
98/37/EC and is authorised to carry the CE mark.
Furthermore, the harmonised European Norms DIN EN 12100,
DIN EN 982, DIN EN 474-1/3/4, DIN EN 953, DIN EN 60204 and
the regulations for the prevention of industrial accidents (UVV)
were used for the development of the machine. These are
documented in the EC declaration of conformity.
The manufacturer's address is located on the back side of the
operating manual.
NOTE!
The declaration of conformity is depicted on the
following page.

General information about this operating manual
7
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Safety
8
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2 Safety
General safety information
Most accidents are caused by the disregard of the essential
safety regulations. In order to prevent accidents and thus
eliminate any possibility of damage to persons or property, you
must have read and understood the respective safety and
warning instructions in this manual and in the manual of the host
vehicle before performing any work.
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Intended use
The accessory equipment is designed to be used solely for the
purpose defined in chapter "Description / overview", page 17 and
in conjunction with the approved components.
Any other use does not comply with the regulations/requirements
or intended use. The manufacturer cannot assume liability for any
damages resulting from an unintended use. The user/owner alone
bears the risk for this.
Follow the corresponding safety instructions and working steps
from this operating manual and the manual of the host vehicle.
These also pertain to the intended use.
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Safety
9
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Safety instructions in the operating manual
In the operating manual at hand, the following signal words and
signs are used to make the safety instructions recognisable as
such at a glance:
This is the hazard warning. It warns you about the risk
of injury.
•Comply with all activities labelled with the hazard
warning in order to prevent injuries or death.
DANGER! – Danger of death
Identifies risks that can result in severe injuries to
health or lead to death if the respective danger warning
is not observed or is not observed sufficiently.
WARNING! – Bodily injury
Identifies risks that can cause physical injury if the
respective warning is not observed or is not observed
sufficiently.
CAUTION! – Light injuries
Identifies risks that can cause light bodily injury.
This is the caution warning. It warns you about the risk
of property damage. It differs from the hazard warning
since it warns about property damage and not about
bodily injury.
•Comply with all activities labelled with the caution
warning in order to prevent property damage and
damage caused to the environment.
ATTENTION! – Property damage
Identifies solely the risk of possible property damage
and damage caused to the environment.
NOTE!
Identifies application tips and useful information.
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Safety
10
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Safety stickers on the accessory equipment
Information and symbols attached directly to the accessory
equipment such as safety stickers must be observed without fail.
They may not be removed and are to be kept in a completely
legible condition.
The following information and symbols are attached to the
accessory equipment:
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Read and observe the operating manual and safety instructions
before placing into operation.
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Do not stay in the area of a raised and unsecured load. Keep
back a sufficient distance.
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Do not reach into hazard areas where there is a danger of
crushing as long as the parts in these areas are still able to move.
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There is a risk of dirt being flung forward by the rotating sweeper
cylinder. Keep back a sufficient distance.
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Do not reach in to grasp rotating machine parts. Wait until the
machine parts have come to a standstill.
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