Tuchel Big User manual

1.0 / 2008-02-01
Instruction manual
000050
Sweeper shovel attachment

Table of contents
2
Foreword............................................................................................................................ 4
1General information about this operating manual................................................... 5
A word about this operating manual...................................................................................................... 5
Declaration of conformity........................................................................................................................ 6
2Safety........................................................................................................................... 8
General safety information ..................................................................................................................... 8
Intended use ............................................................................................................................................. 8
Safety instructions in the operating manual ......................................................................................... 9
Safety stickers on the accessory equipment......................................................................................10
Safety regulations .................................................................................................................................. 11
Safety devices ........................................................................................................................................ 11
Clothing................................................................................................................................................... 11
Modifications to the accessory equipment ......................................................................................... 11
Before leaving the host vehicle ............................................................................................................ 12
Climbing on and off ............................................................................................................................... 12
Protecting against injuries.................................................................................................................... 12
Operating the accessory equipment.................................................................................................... 13
Transporting ........................................................................................................................................... 13
Safety measures during maintenance ................................................................................................. 14
Before performing maintenance work ................................................................................................. 14
During the maintenance ........................................................................................................................ 14
3Technical data........................................................................................................... 15
Dimensions............................................................................................................................................. 15
Work values ............................................................................................................................................ 15
Working hydraulics................................................................................................................................ 16
Attachment with mount ......................................................................................................................... 16
Additional equipment (option).............................................................................................................. 16
4Description / overview.............................................................................................. 17
General view ........................................................................................................................................... 18
Accessories (optional)........................................................................................................................... 19
Side broom............................................................................................................................................... 19
Water spraying unit .................................................................................................................................. 19
Type plate ............................................................................................................................................... 20
Identification marking locations........................................................................................................... 21
5Operation................................................................................................................... 22
Working with accessory equipment..................................................................................................... 22
Safety regulations when working with accessory equipment................................................................... 22
Placing into operation ........................................................................................................................... 23
Before placing into operation ................................................................................................................... 23
Checks before placing into operation....................................................................................................... 24
Installing the sweeper shovel attachment ................................................................................................ 25
Working with the sweeper shovel attachment.................................................................................... 26

Table of contents
3
Adjusting the sweeping profile .............................................................................................................26
Adjusting the revolution speed..................................................................................................................27
Sweeping and collection of sweepings.....................................................................................................27
Emptying the sweeper shovel attachment................................................................................................28
Free sweeping mode ................................................................................................................................29
Removing the sweeper shovel attachment..........................................................................................30
Unlocking the compact loader mount .......................................................................................................31
Placing out of operation.........................................................................................................................32
Turning off of the accessory equipment safely .........................................................................................32
Storing the accessory equipment over longer periods of time .................................................................32
6Operation ...................................................................................................................33
Side broom (option)................................................................................................................................33
Swiveling the side broom to the operating/normal position ......................................................................33
Setting the inclination and contact of the side broom...............................................................................34
Setting the inclination................................................................................................................................34
Precision adjustment of the inclination .....................................................................................................34
Setting of the pressure angle....................................................................................................................35
Adjusting of the swiveling range ...............................................................................................................35
Attaching and removing the side broom ...................................................................................................36
Hydraulic connection of the side broom ...................................................................................................37
Water spraying unit (option)..................................................................................................................38
Switching the water spraying unit pump on ..............................................................................................38
Filling the water tank.................................................................................................................................38
Emptying the water tank ...........................................................................................................................38
Adjusting the spray bar .............................................................................................................................39
7Maintenance ..............................................................................................................40
Safety measures .....................................................................................................................................40
Safety-relevant parts ..............................................................................................................................40
Maintenance preparation .......................................................................................................................40
Lubricants and operating materials......................................................................................................41
Screw connections .................................................................................................................................41
Wearing parts / replacement parts........................................................................................................42
Lubricating points...................................................................................................................................43
Changing the brush rings ......................................................................................................................43
Changing the circular brush (option) ...................................................................................................47
Changing or cleaning the water filter (option).....................................................................................48
Changing the blade.................................................................................................................................49
Hydraulic circuit diagrams.....................................................................................................................51
8Troubleshooting........................................................................................................52
Engine ......................................................................................................................................................52
9Index...........................................................................................................................53

Foreword
4
Pos: 1 /Tuchel/Vorwor t @ 1\mod_1194944507500_2 1.doc @ 9452
Foreword
Dear Customer,
The "Big"sweeper shovel attachment you have purchased has
been manufactured to the highest quality standards. In order to
eliminate any possibility of damage to persons or property, you
must read and observe the respective safety and warning
instructions in this manual and on the accessory equipment
before using or servicing the accessory equipment.
Before placing the accessory equipment into operation, all
machine operators must make themselves familiar with the
handling of the accessory equipment using this operating manual.
The safety regulations are to be strictly adhered to. Adherence to
the valid safety regulations for your country is also obligatory.
Table of contents
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General information about this operating manual
5
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1 General information about this
operating manual
A word about this operating manual
A professional operation and conscientious care and maintenance
of the device are necessary in order to maintain the safety and
utilisability of the accessory equipment. This operating manual will
help you to use the accessory equipment for its intended purpose
and to avoid damages to persons and property. The manual takes
the necessary legal conditions and guidelines into account and
contains important information.
The operating manual is part of the device and should be stored
so that it is readily available at any time. If the operating manual
becomes soiled or gets lost, a new replacement manual can be
requested from Tuchel Maschinenbau GmbH at any time. If the
device is sold, the operating manual must be transferred to the
new owner.
The owner of the device bears the responsibility for the following
points:
•Every operator must be of at least the legal minimum age and
be physically as well as mentally fit to reliably fulfil the tasks
assigned to them.
•Every person who operates or services the accessory
equipment must have read and understood the operating
manual beforehand.
•The accessory equipment may only be used for its intended
purpose in accordance with regulations.
•The accessory equipment may not be improperly modified or
altered.
The declaration of conformity of the Tuchel Maschinenbau GmbH
expires if the owner allows safety-relevant modifications to be
performed on the accessory equipment. The party performing the
modifications must issue a new declaration of conformity. If you
have questions concerning this, please contact Tuchel directly.
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Table of contents
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