Tuchel Big User manual

1.0 / 2008-02-01
Instruction manual
000050
Sweeper shovel attachment

Table of contents
2
Foreword............................................................................................................................ 4
1General information about this operating manual................................................... 5
A word about this operating manual...................................................................................................... 5
Declaration of conformity........................................................................................................................ 6
2Safety........................................................................................................................... 8
General safety information ..................................................................................................................... 8
Intended use ............................................................................................................................................. 8
Safety instructions in the operating manual ......................................................................................... 9
Safety stickers on the accessory equipment......................................................................................10
Safety regulations .................................................................................................................................. 11
Safety devices ........................................................................................................................................ 11
Clothing................................................................................................................................................... 11
Modifications to the accessory equipment ......................................................................................... 11
Before leaving the host vehicle ............................................................................................................ 12
Climbing on and off ............................................................................................................................... 12
Protecting against injuries.................................................................................................................... 12
Operating the accessory equipment.................................................................................................... 13
Transporting ........................................................................................................................................... 13
Safety measures during maintenance ................................................................................................. 14
Before performing maintenance work ................................................................................................. 14
During the maintenance ........................................................................................................................ 14
3Technical data........................................................................................................... 15
Dimensions............................................................................................................................................. 15
Work values ............................................................................................................................................ 15
Working hydraulics................................................................................................................................ 16
Attachment with mount ......................................................................................................................... 16
Additional equipment (option).............................................................................................................. 16
4Description / overview.............................................................................................. 17
General view ........................................................................................................................................... 18
Accessories (optional)........................................................................................................................... 19
Side broom............................................................................................................................................... 19
Water spraying unit .................................................................................................................................. 19
Type plate ............................................................................................................................................... 20
Identification marking locations........................................................................................................... 21
5Operation................................................................................................................... 22
Working with accessory equipment..................................................................................................... 22
Safety regulations when working with accessory equipment................................................................... 22
Placing into operation ........................................................................................................................... 23
Before placing into operation ................................................................................................................... 23
Checks before placing into operation....................................................................................................... 24
Installing the sweeper shovel attachment ................................................................................................ 25
Working with the sweeper shovel attachment.................................................................................... 26

Table of contents
3
Adjusting the sweeping profile .............................................................................................................26
Adjusting the revolution speed..................................................................................................................27
Sweeping and collection of sweepings.....................................................................................................27
Emptying the sweeper shovel attachment................................................................................................28
Free sweeping mode ................................................................................................................................29
Removing the sweeper shovel attachment..........................................................................................30
Unlocking the compact loader mount .......................................................................................................31
Placing out of operation.........................................................................................................................32
Turning off of the accessory equipment safely .........................................................................................32
Storing the accessory equipment over longer periods of time .................................................................32
6Operation ...................................................................................................................33
Side broom (option)................................................................................................................................33
Swiveling the side broom to the operating/normal position ......................................................................33
Setting the inclination and contact of the side broom...............................................................................34
Setting the inclination................................................................................................................................34
Precision adjustment of the inclination .....................................................................................................34
Setting of the pressure angle....................................................................................................................35
Adjusting of the swiveling range ...............................................................................................................35
Attaching and removing the side broom ...................................................................................................36
Hydraulic connection of the side broom ...................................................................................................37
Water spraying unit (option)..................................................................................................................38
Switching the water spraying unit pump on ..............................................................................................38
Filling the water tank.................................................................................................................................38
Emptying the water tank ...........................................................................................................................38
Adjusting the spray bar .............................................................................................................................39
7Maintenance ..............................................................................................................40
Safety measures .....................................................................................................................................40
Safety-relevant parts ..............................................................................................................................40
Maintenance preparation .......................................................................................................................40
Lubricants and operating materials......................................................................................................41
Screw connections .................................................................................................................................41
Wearing parts / replacement parts........................................................................................................42
Lubricating points...................................................................................................................................43
Changing the brush rings ......................................................................................................................43
Changing the circular brush (option) ...................................................................................................47
Changing or cleaning the water filter (option).....................................................................................48
Changing the blade.................................................................................................................................49
Hydraulic circuit diagrams.....................................................................................................................51
8Troubleshooting........................................................................................................52
Engine ......................................................................................................................................................52
9Index...........................................................................................................................53

Foreword
4
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Foreword
Dear Customer,
The "Big"sweeper shovel attachment you have purchased has
been manufactured to the highest quality standards. In order to
eliminate any possibility of damage to persons or property, you
must read and observe the respective safety and warning
instructions in this manual and on the accessory equipment
before using or servicing the accessory equipment.
Before placing the accessory equipment into operation, all
machine operators must make themselves familiar with the
handling of the accessory equipment using this operating manual.
The safety regulations are to be strictly adhered to. Adherence to
the valid safety regulations for your country is also obligatory.
Table of contents
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General information about this operating manual
5
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1 General information about this
operating manual
A word about this operating manual
A professional operation and conscientious care and maintenance
of the device are necessary in order to maintain the safety and
utilisability of the accessory equipment. This operating manual will
help you to use the accessory equipment for its intended purpose
and to avoid damages to persons and property. The manual takes
the necessary legal conditions and guidelines into account and
contains important information.
The operating manual is part of the device and should be stored
so that it is readily available at any time. If the operating manual
becomes soiled or gets lost, a new replacement manual can be
requested from Tuchel Maschinenbau GmbH at any time. If the
device is sold, the operating manual must be transferred to the
new owner.
The owner of the device bears the responsibility for the following
points:
•Every operator must be of at least the legal minimum age and
be physically as well as mentally fit to reliably fulfil the tasks
assigned to them.
•Every person who operates or services the accessory
equipment must have read and understood the operating
manual beforehand.
•The accessory equipment may only be used for its intended
purpose in accordance with regulations.
•The accessory equipment may not be improperly modified or
altered.
The declaration of conformity of the Tuchel Maschinenbau GmbH
expires if the owner allows safety-relevant modifications to be
performed on the accessory equipment. The party performing the
modifications must issue a new declaration of conformity. If you
have questions concerning this, please contact Tuchel directly.
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General information about this operating manual
6
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Declaration of conformity
The "Big" sweeper shovel attachment satisfies the "essential
health and safety requirements" of the machinery directive
98/37/EC and is authorised to carry the CE mark.
Furthermore, the harmonised European Norms DIN EN 12100,
DIN EN 982, DIN EN 474-1/3/4, DIN EN 953, DIN EN 60204 and
the regulations for the prevention of industrial accidents (UVV)
were used for the development of the machine. These are
documented in the EC declaration of conformity.
The manufacturer's address is located on the back side of the
operating manual.
NOTE!
The declaration of conformity is depicted on the
following page.

General information about this operating manual
7
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Safety
8
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2 Safety
General safety information
Most accidents are caused by the disregard of the essential
safety regulations. In order to prevent accidents and thus
eliminate any possibility of damage to persons or property, you
must have read and understood the respective safety and
warning instructions in this manual and in the manual of the host
vehicle before performing any work.
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Intended use
The accessory equipment is designed to be used solely for the
purpose defined in chapter "Description / overview", page 17 and
in conjunction with the approved components.
Any other use does not comply with the regulations/requirements
or intended use. The manufacturer cannot assume liability for any
damages resulting from an unintended use. The user/owner alone
bears the risk for this.
Follow the corresponding safety instructions and working steps
from this operating manual and the manual of the host vehicle.
These also pertain to the intended use.
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Safety
9
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Safety instructions in the operating manual
In the operating manual at hand, the following signal words and
signs are used to make the safety instructions recognisable as
such at a glance:
This is the hazard warning. It warns you about the risk
of injury.
•Comply with all activities labelled with the hazard
warning in order to prevent injuries or death.
DANGER! – Danger of death
Identifies risks that can result in severe injuries to
health or lead to death if the respective danger warning
is not observed or is not observed sufficiently.
WARNING! – Bodily injury
Identifies risks that can cause physical injury if the
respective warning is not observed or is not observed
sufficiently.
CAUTION! – Light injuries
Identifies risks that can cause light bodily injury.
This is the caution warning. It warns you about the risk
of property damage. It differs from the hazard warning
since it warns about property damage and not about
bodily injury.
•Comply with all activities labelled with the caution
warning in order to prevent property damage and
damage caused to the environment.
ATTENTION! – Property damage
Identifies solely the risk of possible property damage
and damage caused to the environment.
NOTE!
Identifies application tips and useful information.
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Safety
10
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Safety stickers on the accessory equipment
Information and symbols attached directly to the accessory
equipment such as safety stickers must be observed without fail.
They may not be removed and are to be kept in a completely
legible condition.
The following information and symbols are attached to the
accessory equipment:
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Read and observe the operating manual and safety instructions
before placing into operation.
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Do not stay in the area of a raised and unsecured load. Keep
back a sufficient distance.
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Do not reach into hazard areas where there is a danger of
crushing as long as the parts in these areas are still able to move.
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There is a risk of dirt being flung forward by the rotating sweeper
cylinder. Keep back a sufficient distance.
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Do not reach in to grasp rotating machine parts. Wait until the
machine parts have come to a standstill.
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Safety
11
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Safety regulations
You may only operate or perform maintenance work on the
accessory equipment if you have been trained accordingly and
are authorised to do so.
Observe all regulations, measures and safety instructions when
operating or performing maintenance work on the accessory
equipment.
When working together with other persons, discuss and agree to
all the hand signals that you are planning to use amongst each
other and designate a coordinating person beforehand.
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Safety devices
Ensure that all guards and covers are properly attached to the
accessory equipment.
Make sure that damaged guards and covers are repaired.
Under no circumstances may any safety installations be removed
such as e.g. the protective grating.
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Clothing
You may not wear loose-fitting clothing, jewellery or wear your
hair open. These items could get caught in control elements or in
moving or rotating parts and cause severe injuries.
Change clothing that is soiled with highly inflammable substances
immediately.
Always wear the operationally required protective equipment e.g.
hearing protection, protective glasses, safety shoes, dust mask or
gloves when operating or performing maintenance work on the
machine.
Make sure that no unauthorised person(s) are remaining in the
hazard area.
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Modifications to the accessory equipment
Tuchel Maschinenbau GmbH assumes no liability for
modifications that are made without the express permission of the
manufacturer.
Tuchel Maschinenbau GmbH assumes no responsibility for
injuries or damages caused by unapproved modifications.
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Safety
12
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Before leaving the host vehicle
Lower the accessory equipment to the ground.
Secure the working hydraulics by means of the null position.
Activate the holding brake of the host vehicle and turn off the
engine.
Remove the ignition key from the host vehicle and keep it in safe
custody.
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Climbing on and off
When climbing on and off, use the handles on the host vehicle
and the provided stepping surfaces on the accessory equipment.
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Protecting against injuries
Never stick body parts between moving parts e.g. between
accessory equipment and host vehicle. Never place yourself in an
endangered area.
When operating the quick-change unit, the free sizes change
which can lead to serious injury.
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Safety
13
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Operating the accessory equipment
When driving
Drive particularly slowly when driving on uneven terrain and
ensure that the path of travel is free from obstacles.
When working
Ensure that no one stays near the accessory equipment or behind
the host vehicle.
Perform work in the direction that the wind is blowing as much as
possible to protect yourself from dust and limited visibility.
High visibility
When working in dark areas, provide additional lighting for the
working area.
Stop working when visibility is poor e.g. during fog, rain or snow
and wait until the visibility has improved enough to ensure that
work can continue safely.
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Transporting
Loading and transporting
Lift the accessory equipment onto the loading space with the host
vehicle or with a suitable hoisting device at the appropriate
attachment points.
Place suitable cushioning material (rubber mats) underneath.
Follow the transporting instructions from the operating manual of
the host vehicle.
Position the accessory equipment correctly onto the transporting
vehicle and secure the accessory equipment onto the loading
space using belts.
Inadequately secured accessory equipment can shift during
transport and fall from the transporting vehicle. Secure the
accessory equipment properly.
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Safety
14
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Safety measures during maintenance
Personnel
You may only perform service or repair work on the machine if
you are a qualified specialist or if you have been carefully
instructed about the work to be performed by a qualified
specialist.
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Before performing maintenance work
Read and observe the operating manual and, in particular, the
safety instructions when you perform maintenance work on the
accessory equipment.
If maintenance work is being performed on the accessory
equipment, the engine of the host vehicle may not be started and
operating elements may also not be activated without prior
consultation. This can lead to accidents with severe injuries.
Tools
Use appropriate tools only. The use of damaged, poor quality,
faulty or makeshift tools can lead to injuries.
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During the maintenance
Keeping the accessory equipment clean
Always keep the accessory equipment clean.
Do not clean the accessory equipment with a high pressure
cleaner.
Never use fuel to rinse off or clean parts.
High-pressure hoses
Do not kink the high-pressure hoses. Never hit against the high-
pressure hoses with hard objects. Do not use hydraulic lines or
hoses with cracks or kinks. They will burst under use.
Exposure to high pressure oil
Always remember that the hydraulic system is under high
pressure. To depressurise the hydraulic circuits, follow the
instructions in the separate operating manual of the host vehicle.
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Technical data
15
3 Technical data
Dimensions
000058
1560
1345
660
600
1030
B
A
S*
* The centre of gravity changes depending on the equipment and when the sweeper shovel attachment is full
Work values
Type: "Big" sweeper shovel attachment 120 150 165 180 210
Working width "A" [mm] 1200 1500 1650 1800 2100
Total width "B" [mm] 1470 1770 1920 2070 2370
Kerb weight (standard) [kg] 373 425 450 478 528
Kerb weight (profi) [kg] 411 472 501 532 589
max. weight (profi, incl. water tank, side
broom and filled with sweepings) [kg] 1196 1507 1610 1717 1924
max. weight (profi, incl. water tank, side
broom, without sweepings) [kg] 596 757 786 817 874
Shovel compartment (capacity) [l] 300 375 412 450 525
Sweeper cylinder (brush rings Ø) [mm] 600 600 600 600 600
Sweeping power
at 6 km/h driving speed [m²/h] 7200 9000 9900 10800 12600

Technical data
16
Working hydraulics
Type: Big sweeper shovel attachment 120 150 165 180 210
Working
hydraulics
Working pressure (max.)
[bar]
160 160 160 160 160
Required volume flow
[l/min]
25 40 40 40 50
1x double-acting drive circuit
Attachment with mount
Compact loader mount incl.
Quick-change adapter for wheel loaders (option)
Additional equipment (option)
Type: "Big" sweeper shovel attachment 120 150 165 180 210
Water spaying unit with water tank, incl. 12 V
dry running pump and switching box
Water tank (capacity) [l] 100 100 100 100/200 100/200
Side broom (circular brush Ø) [mm] 600 600 600 600 600
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Description / overview
17
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4 Description / overview
The "Big" sweeper shovel attachment is an accessory device for
the sweeping and gathering of dirt.
The sweeper shovel attachment is suitable for the sweeping free,
collecting and removing of dirt, sand and mud from streets,
walkways and fixed surfaces of all sizes.
The sweeper shovel attachment is attached to compact loaders
and wheel loaders by means of the quick-change unit.
The sweeper cylinder of the "Big" sweeper shovel attachment is
driven hydraulically after connecting the hydraulic circuit to the
host vehicle. An internal hydraulic motor rotates the sweeper
cylinder. The sweeper cylinder can turn in both directions.
The speed of the sweeper cylinder is dependent on the flow of oil
and on the equipment of the host vehicle.
The contact pressure of the sweeper cylinder to the ground is
adjusted using two set screws.
The sweeper cylinder is equipped as standard with a beeline
attachment made of 100% PPN brush rings. The brush rings have
a diameter of 600 mm.
The machine frame of the sweeper cylinder is made from a robust
and distortion-free welded construction. The wear strips under the
shovel increase the operating life and are attached along the
entire length.
The "Big" sweeper shovel attachment can also be equipped with
a spraying water unit for sweeping dust and with a side broom for
flush edge sweeping allowing you to work in the most diverse of
operating conditions.

Description / overview
18
General view
000051
18
1
12
8
11
9
3
7
4
2
16
14
13
17
6
5
15
10
1 Side broom (circular brush)
2 Water filter (internal)
3 Water spraying unit pump
4 Switching box
5 Set screw for adjusting the contact pressure of
the sweeper cylinder
6 Shut-off valve for side broom
7 Water spraying unit
8 Brush rings (sweeper cylinder)
9 Water tank
10 Hydraulic connections
11 Type plate
12 Sweeper shovel attachment frame (upper part)
13 Side blade *
14 Blade *
15 Step
16 Quick-change unit
17 Dimpled armor steel wear bars
18 Sweeper shovel compartment (lower part)
* (fixed-welded as standard, bolted on as option)

Description / overview
19
Accessories (optional)
Side broom
000109
7
10
6
1
2
9 8
3 4
5
1 Hydraulic connections
2 Locking device for normal position
3 Swiveling range setting
4 Pressure angle setting
5 Hydraulic motor
6 Bumper
7 Circular brush
8 Location bolt
9 Inclination precision adjustment
10 Inclination presetting (position of the mount)
000111
11
11 Shut-off valve
Water spraying unit
000110
1
65
2
4
3
7
1 Water tank
available with 100 l and 200 l tank capacity
2 Tank cover
3 Dry running pump (12 V or 24 V) and internal
water filter
4 Spray bar inclination setting
5 Spray bar
6 Tank bleed screw (only on the 200 l tank)
7 Spray nozzle
000053
1 2
3
4
Switching box
1 Dry running pump connection socket
2 Fuse
3 Host vehicle power supply connection cable
4 ON/OFF switch
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Description / overview
20
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Type plate
Model
Serial no.
Year of manufacture / order no.
max. operating pressure [bar]
max. oil flow rate [l/min]
Unladen weight [kg]
000052
Modell
Serien-Nr.
Baujahr / Auftrags-Nr.
max. Betriebsdruck [bar]
max. lstrom [l/min]
Eigengewicht [kg]
Enter the data here so that the specifications are readily available
at any time.
The complete identification marking has the value of a certificate
and may not be modified or made irrecognisable.
The identification marking must be replaced if it is damaged or
has faults.
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