Tuff stuff Apollo 7000 Series User manual

LEG PRESS STATION
OWNER’S MANUAL
AMERICA’S PREMIER EXERCISE EQUIPMENT
AP-71LP Rev0
Revision Date 8-14-09

About the LEG PRESS STATION. Congratulations on your
new purchase of the LEG PRESS STATION. We hope you are
completely satised with this product and wish you many years of
enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating nal inspection has been conducted by our line foreman,
is an expression of our condence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on le with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand the Assembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
Safety Precautions
Note: Due to continuing product improvements, specications and designs are subject to change
without notice.
Specications
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 490 lbs.
3. Footprint (LWH) - Height is 77”. For footprints refer to
the Center Post/Rear Post Assembly
Manuals.
Introduction
2AP-7000 SERIES LEG PRESS STATION
Prior to the Assembly of the LEG PRESS STATION
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrench
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One 7/16” combination wrench
6. One adjustable wrench
7. One ratchet
8. One 3/4” socket
9. One 9/16” socket
10. One rubber mallet
11. Windex or household glass cleaner
12. Measuring tape
13. Utility knife
14. The hex key alloy set included in the Center Post/Rear Post
box.
Hardware Measurement Diagram

INDEX
IMPORTANT ASSEMBLY INSTRUCTION NOTE..................4
FIRST STEPS FOR A SINGLE STATION...................................5
MULTIPLE STATION ASSEMBLY STEPS.................................7
LEG PRESS CABLE......................................................................14
EXPLODED VIEW.......................................................................19
PARTS LIST...................................................................................20
MAINTENANCE.........................................................................21
AP-7000 SERIES LEG PRESS STATION 3

INSTRUCTIONS FOR A SINGLE STATION ASSEMBLY ONLY:
FOR STEPS 1 AND 2 YOU WILL NEED SOME HARDWARE THAT IS
PROVIDED IN THE AP-70RP BOX. ONCE YOU COMPLETE STEPS
1 AND 2 SKIP TO STEP 5 TO RESUME INSTALLATION.
INSTRUCTIONS FOR A MULTI STATION ASSEMBLY ONLY:
BEGIN ASSEMBLY IN STEP 3. FOR STEPS 3 AND 4 YOU WILL
NEED SOME HARWARE THAT IS PROVIDED IN THE AP-70CP
BOX.
IMPORTANT ASSEMBLY INSTRUCTION NOTE
AP-7000 SERIES LEG PRESS STATION4

B8
B9
B9
B8
B1
B7
B11
B11
B7
8
15
73
69
48
B8
B9
B9
B8
B1
B7
B11
B11
B7
8
15
73
69
48
5AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
B1 REAR POST 1
B7 FLAT WASHER SAE N/P 3/8” 4
B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4
B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
8 CROSS BRACE 1
15 MAIN FRAME 1 48 FLAT WASHER 4 69 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3/4 4 73 SPLIT LOCK WASHER N/P 3/8” 4
STEP 1

B8
B9
B7
B11
B11
B7
19
22
17
10
21
60 50
50
18
44
B8
B9
B7
B11
B11
B7
19
22
17
10
21
60 50
50
18
44
STEP 2
6AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
B7 FLAT WASHER SAE N/P 3/8” 4 B8 FLAT WASHER N/P 3/8 ID X 1 1/2 OD X 3/16 4 B9 NYLON INSERT LOCK NUT N/P 3/8-16 4
B11 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3 4
10 GUIDE RODS 3/4 RD X 71 3/4 2 17 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 18 SPACER 1 ID X 1 1/4 OD X 2 2 19 TOP GUIDE ROD HOUSING 1 21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 19 22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1 44 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1 50 FLAT WASHER N/P 3/4 X 2 4 60 RUBBER DONUT 3/4 X 2 1/2 2

A8
A10
A7
8
A1
A10
73
69
48
15
A8
A10
A7
8
A1
A10
73
69
48
15
7AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
A1 CENTER POST 1
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
8 CROSS BRACE 1
15 MAIN FRAME 1 48 FLAT WASHER 4 69 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 3/4 4 73 SPLIT LOCK WASHER N/P 3/8” 4
STEP 3

A8
A10
A7
19
A7
A8
A10
10
17
21
60 50
18 50
22
44
A8
A10
A7
19
A7
A8
A10
10
17
21
60 50
18 50
22
44
STEP 4
8AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
A7 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
A8 FLAT WASHER SAE N/P 3/8” 4
A10 SPLIT LOCK WASHER N/P 3/8” 4
10 GUIDE RODS 3/4 RD X 71 3/4 2 17 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 18 SPACER 1 ID X 1 1/4 OD X 2 2 19 TOP GUIDE ROD HOUSING 1 21 10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 19 22 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS 1 44 DECAL-WEIGHT NUMBERS REF TP-10 (200 lbs) 1 50 FLAT WASHER N/P 3/4 X 2 4 60 RUBBER DONUT 3/4 X 2 1/2 2

82
52
48
62
9
82
52
48
62
9
9
STEP 5
AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
9 FOOT PLATE 1
48 FLAT WASHER SAE N/P 3/8” 4
62 RUBBER FOOT PLATE COVER 1
68 SOCKET CAP SCREW GR-8 N/P 3/8-16 X 1 4
73 SPLIT LOCK WASHER N/P 3/8” 4

34
1
54
52
48
45
59
32
4
34
1
54
52
48
45
59
32
4
STEP 6
10 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
1 ADJUSTABLE CHROME TUBE 1
4 CARRIAGE 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 1
34 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1
45 FENDER WASHER N/P 3/8 X 2 7/8 1
48 FLAT WASHER SAE N/P 3/8” 2
52 NYLON INSERT LOCK NUT N/P 3/8-16 1
54 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 1
59 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 1

67
72
47
47
72
58
58
67
4
67
72
47
47
72
58
58
67
4
11
STEP 7
AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
4 CARRIAGE 1
47 FLAT WASHER SAE N/P 1/2” 2
58 RAIL WHEEL 2 1/4 RD X 3 2
67 SOCKET CAP SCREW GR-8 N/P 1/2-13 X 4 3/4 2
72 SPLIT LOCK WASHER N/P 1/2” 2

11
52
48
48
35
11
52
48
48
35
STEP 8
12 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
11 HANDLES 1
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 2
48 FLAT WASHER SAE N/P 3/8” 4
52 NYLON INSERT LOCK NUT N/P 3/8-16 2

36
81 80
70
5
66
66
36
81 80
70
5
66
66
13
STEP 9
AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
5 CHROME RELEASE HANDLE 1
36 BUTTON HEAD SCREW GR8 N/P 5/16-18 X 3/4 1
66 SINGLE STRAND CONNECTING LINK #40 1
70 SOCKET SET SCREW N/P 10-32 X 1/8 1
80 FLAT WASHER USS N/P 5/16” 1
81 SPLIT LOCK WASHER N/P 5/16” 1

STEP 10 LEG PRESS CABLE ASSEMLY
14 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
3CABLE ADJUSTER 1
12 LEG PRESS CABLE 1 34 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 1 46 FINISHED HEX NUT N/P 1/2-13 1 48 FLAT WASHER SAE N/P 3/8” 2 52 NYLON INSERT LOCK NUT N/P 3/8-16 1 53 NYLON INSERT LOCK NUT N/P 5/16-18 1 54 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 1 65 SHOULDER BOLT N/P 3/8 X 3/4 1 71 SPLIT BOLT GR-8 N/P 1/2-13 X 1 1 72 SPLIT LOCK WASHER N/P 1/2” 2 74 STRAP BRACKET 20 #SF20 STAINLESS STEEL 1

12
A
B
C
D
E
F
G
52
48 34
54
12
A
B
C
D
E
F
G
52
48 34
54
12
71
72
12
71
72
65
46
72
3
74
53 12
65
46
72
3
74
53 12
NOTES: 1. SOME PARTS CUT OUT/NOT SHOWN FOR CLARITY.
15AP-7000 SERIES LEG PRESS STATION

37
27
48
52
34
55
48
52
52
48
34
27
37
27
48
52
34
55
48
52
52
48
34
27
STEP 11 CABLE ASSEMBLY FINAL STEP
16 AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
27 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2
34 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 3/4 2
37 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 4 1/2 1
48 FLAT WASHER SAE N/P 3/8” 6
52 NYLON INSERT LOCK NUT N/P 3/8-16 3
55 NYLON PULLEY 3/8 X 1 X 6 BLACK 1

79
30
49
30
20
20
49
79
30
49
30
20
20
49
2
16
48
35
48
32
2
16
48
35
48
32
STEP 12 STEP 13
18 AP-7000 SERIES LEG PRESS STATION
17AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
20 WEIGHT SHIELD 2
30 BUTTON HEAD SCREW GR-8 N/P 1/4-20 X 3/4 4
49 FLAT WASHER USS N/P 1/4” 4
79 WEIGHT STACK LID 1
Assembly List
Item # Description Qty.
2 BACK PAD 1
16 SEAT PAD 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 2
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 2
48 FLAT WASHER SAE N/P 3/8” 4

79
30
49
30
20
20
49
79
30
49
30
20
20
49
2
16
48
35
48
32
2
16
48
35
48
32
STEP 12 STEP 13
18 AP-7000 SERIES LEG PRESS STATION
17AP-7000 SERIES LEG PRESS STATION
Assembly List
Item # Description Qty.
20 WEIGHT SHIELD 2
30 BUTTON HEAD SCREW GR-8 N/P 1/4-20 X 3/4 4
49 FLAT WASHER USS N/P 1/4” 4
79 WEIGHT STACK LID 1
Assembly List
Item # Description Qty.
2 BACK PAD 1
16 SEAT PAD 1
32 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 1 1/4 2
35 BUTTON HEAD SCREW GR-8 N/P 3/8-16 X 3 2
48 FLAT WASHER SAE N/P 3/8” 4

34
48
52
78
79
19
64
54
30
49
10
17
20
44
60
50
50
18
30
49
76
55 69
73
48
52
48
34 69 73 48
54
8
78
52
34
48
27
76
56
56
76
52
34
48
1
32
58
32
48
58
7
47
67
72
47
67
72
47
67
6
45
59
48
48
35
25
48
11
70
23
70
63
2
4
25
33
51
14
77 38
13
13
58
58
48 52
62
77
38 33
51
25
61
15
25
52 48
52
14
67
72 47
48
37
20
24
31
73
73
21
22
27
16
32
48
43
52
35
9
82
34
48
52
78
79
19
64
54
30
49
10
17
20
44
60
50
50
18
30
49
76
55 69
73
48
52
48
34 69 73 48
54
8
78
52
34
48
27
76
56
56
76
52
34
48
1
32
58
32
48
58
7
47
67
72
47
67
72
47
67
6
45
59
48
48
35
25
48
11
70
23
70
63
2
4
25
33
51
14
77 38
13
13
58
58
48 52
62
77
38 33
51
25
61
15
25
52 48
52
14
67
72 47
48
37
20
24
31
73
73
21
22
27
16
32
48
43
52
35
9
82
36 81 80 29
57
66
29
5
28
70
36 81 80 29
57
66
29
5
28
70
19 AP-7000 SERIES LEG PRESS STATION

AP-71LP REV0
Item No. Description Rev. Part No. Qty. Item No. Description Part No. Qty.
1ADJUSTABLECHROMETUBE 0 UP6233 1 43 TUFFSTUFFLOGOALUMINUMSMALL(ADHESIVE) BNH2463 1
2BACKPAD 0 UP6234 1 44 DECAL‐WEIGHTNUMBERSREFTP‐10(200lbs)BNH1542 1
3CABLEADJUSTER 0 UP6236 1 45 FENDERWASHERN/P3/8X27/8 BNH2532 1
4CARRIAGE 0 UP6237 1 46 FINISHEDHEXNUTN/P1/2‐13 BNH2516 1
5CHROMERELEASEHANDLE 0 UP6238 1 47 FLATWASHERSAEN/P1/2ʺBNH2523 6
6COVERPLATELT 0 UP6239 1 48 FLATWASHERSAEN/P3/8ʺBNH2524 32
7COVERPLATERT 0 UP6240 1 49 FLATWASHERUSSN/P1/4ʺ BNH2525 4
8CROSSBRACE 0 UP6241 1 50 FLATWASHERN/P3/4X2BNH2526 4
9FOOTPLATE 0 UP6242 1 51 FLATWASHERN/P3/8IDX11/2ODX3/16THICK BNH2396 4
10 GUIDERODS3/4RDX713/4 0 UP6201 2 52 NYLONINSERTLOCKNUTN/P3/8‐16 BNH2450 11
11 HANDLES 0 UP6243 1 53 NYLONINSERTLOCKNUTN/P5/16‐18 BNH2529 1
12 LEGPRESSCABLE 0 UP6235 1 54 NYLONPULLEY3/8X1X41/2BLACK BNH0506 2
13 LINEARRAIL 0 UP6244 2 55 NYLONPULLEY3/8X1X6BLACKBNH2298 1
14 LINEARRAILHOUSING 0 UP6245 2 56 PLASTICTUBEGLIDE2X1X8(HF1651600TWOPIECESE
T
BNH1874 2
15 MAINFRAME 0 UP6246 1 57 PUSHPULLPIN1/2X29/16DRILLEDASSYBNH1996 1
16 SEATPAD0UP6247 1 58 RAILWHEEL1/2X21/4RDX3 BNH2472 6
17 SELECTORPINW/COIL3/8X4GOLDKNOB 0 UP3035 1 59 RUBBERBUMPERW/WASHER3/8X11/2 BNH0514 1
18 SPACER1IDX11/4ODX20UP6267 2 60 RUBBERDONUT3/4X21/2 BNH0068 2
19 TOPGUIDERODHOUSING 0 UP6248 1 61 RUBBERFOOTFOR6X41/4PLAT
E
BNH1647 3
20 WEIGHTSHIELD 0 UP6205 2 62 RUBBERFOOTPLATECOVE
R
BNH1716 1
21 BNH1650 19 63 RUBBERGRIP1IDX.125X
7
BNH0962 2
22 BNH1982 1 64 RUBBERGROMMET3/4ʺID BNH0401 2
23 BNH0537 2 65 SHOULDERBOLTN/P3/8X3/4 BNH2392 1
24 BNH1500 1 66 SINGLESTRANDCONNECTINGLINK#40(6261K193) BNH0066 1
25 BNH2398 6 67 SOCKETCAPSCREWGR‐8N/P1/2‐13X41/2 BNH2347 6
26 BNH2469 2 68 SOCKETCAPSCREWGR‐8N/P3/8‐16X1BNH2360 4
27 BNH0553 2 69 SOCKETCAPSCREWGR‐8N/P3/8‐16X3/4BNH2373 4
28 BNH0530 1 70 SOCKETSETSCREWN/P10‐32X1/
8
BNH2518 5
29 BNH0528 2 71 SPLITBOLTGR‐8N/P1/2‐13X1(RNDCUT) BNH2478 1
30 BNH2447 4 72 SPLITLOCKWASHERN/P1/2ʺBNH2519 8
31 BNH2474 2 73 SPLITLOCKWASHERN/P3/8ʺBNH2520 8
32 BNH2521 3 74 STRAPBRACKET20#SF20STAINLESSSTEE
L
BNH0562 1
33 BNH2533 475 SUPERLUBETEFLONLUBRICANT82340 BNH0704 2
34 BNH2426 4 76 RUBBERBUMPER2ʺ BNH2486 4
35 BNH2432 4 77 U‐SHAPEWASHERN/P3/8IDX11/2ODX3/16THICK BNH2393 4
36 BNH2480 178 U‐STYLETAPPEDHOLENUT1/4‐20 BNH0708 4
37 BNH2437 1 79 WEIGHTSTACKLID BNH1693 1
38 BNH2440 4 80 FLATWASHERUSSN/P5/16ʺ BNH2534 1
39 BNH0142 1 81 SPLITLOCKWASHERN/P5/16ʺ BNH2535 1
40 BNH2466 1 82 DECAL‐WARNINGKEEPHANDSANDFINGERS...(REV2) BNH0620 1
41 BNH1893 1 83 DECAL‐WARNINGATTENTIONUSERS!MAKE...(REV0) BNH2152 1
42 DECAL‐IMPORTANTFORBESTPERFORMANCE...(REV0) BNH1894 2
DECAL‐DANGERTIGHTENTHISRETAINING...(REV2)
DECAL‐EXERCISELEGPRES
S
DECAL‐IMPORTANTADJUSTCABLEHERE(REV0)
BUTTONHEADSOCKETCAPSCREWGR‐8N/P3/8‐16X3
BUTTONHEADSOCKETCAPSCREWGR8N/P5/16‐18X3/4
BUTTONHEADSOCKETCAPSCREWGR‐8N/P3/8‐16X5
BUTTONHEADSOCKETCAPSCREWG
R
‐8N/P3/8‐16X41/2 
BUTTONHEADSOCKETCAPSCREWGR‐8N/P1/4‐20X3/8
BUTTONHEADSOCKETCAPSCREWGR‐8N/P3/8‐16X11/4
BUTTONHEADSOCKETCAPSCREWGR‐8N/P3/8‐16X11/2
BUTTONHEADSOCKETCAPSCREWGR‐8N/P3/8‐16X13/4
BLACKNYLONPULLEY3/8X1X31/2(P‐35375‐H)
BLACKRUBBERGRIP1/2X4
BRONZEBUSHING1/2X5/8X1/2X7/8X1/8
BUTTONHEADSOCKETCAPSCREWGR‐8N/P1/4‐20X3/4
ALUMINUMCAP1.020ʺRD(CAP‐100)
ALUMINUMINSERTCAP1X2
ALUMINUMINSERTELLIPTICALCAP2X4
ALUMINUMINSERTELLIPTICALCAP30mmX70mm
A
P-71LP
P
arts List
10LBSTEELWEIGHTPLATEBLACK49/16X97/16ASS
Y
10LBTOPPLATEW/ADJSLTRBAR19BLKWTSASS
Y
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
20AP-7000 SERIES LEG PRESS STATION