Tuff stuff SPT-6 User manual

SPT-6
L 67” W 32” H 80”
SPT-6 Rev0
Revision Date 10-7-2008
AMERICA’S PREMIER EXERCISE EQUIPMENT
SPT-6
SIX-PACK TRAINER
OWNER’S MANUAL

SPT-6 SIX PACK TRAINER
About the SPT-6 SIX PACK TRAINER
Congratulations on your new purchase of the SPT-6. We hope you
are completely satisfied with this product and wish you many years
of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and signature
indicating final inspection has been conducted by our line foreman,
is an expression of our confidence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on file with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Prior to the Assembly of the SPT-6
1. We advise you to consult your local Tuff Stuff retailer if you should
have a question or problem regarding the proper assembly of
this unit.
Tool Requirements
1. One 7/8” combination wrench
2. Two 3/4” combination wrenches
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One Adjustable Wrench
6. One ratchet
7. One 3/4” socket
8. One 9/16” socket
9. One rubber mallet
10. Windex or household glass cleaner
11. Measuring tape
12. Utility knife
13. Ring pliers
SCREWW
IDTH
WASHERDIAMETER
NUTDIAMETER
SCREWLENGTH
Hardware Measurement Diagram
Safety First
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that your
safety is not jeopardized. A moment’s lack of attention can result
in an accident, as can failure to observe certain simple safety
precautions.
1. Read, study and understand theAssembly Instructions and all the
warning labels on this product. Furthermore, it is recommended
to familiarize yourself and others with the proper operation and
workout recommendations for this Tuff Stuff product prior to
use.
2. It is imperative that you retain this Assembly Instructions and
be sure all warning labels are legible and intact. Replacement
Assembly Instructions and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
4. Frayed or worn cables can be dangerous and may cause injury.
Periodically check the cable for any indication of wear.
5. Use proper discretion when children are present.
6. Keep hands, limbs, loose clothing and long hair well out of the
way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Unit for any sign of wear on parts, hardware becoming
loose or cracks on welds. If a problem is found do not use or
allow the machine to be used until the defective part is repaired
or replaced.
Safety Precautions
Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
Specifications
1. Maximum Wt. Capacity - 150 lbs. (Optional 200 Lbs.)
2. Total Machine Weight - 450 lbs.
3. Footprint (LWH) - See Front Cover.
1
Introduction

SPT-6 SIX PACK TRAINER
60
49
12
11 49
67
60
49
12
11 49
67
Assembly List
Item # Description Qty.
11 MAIN FRAME 1
12 REAR STABILIZER 1
49 FLAT WASHER SAE B/O 3/8” 16
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
60 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 8
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
2
Step 1
68
56 49 49
67
56 49 67
68
68
56 49 49
67
56 49 67
68

SPT-6 SIX PACK TRAINER
58
49
58
49
67
67 49
6
49
67
67
55
49
19
58
49
58
49
67
67 49
6
49
67
67
55
49
19
3
Step 2
Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
6 FRONT FRAME 1
11 MAIN FRAME 1
19 SELECTOR PLATE 1
21 TOP BEARING HOUSING 2
23 TOP SWIVEL PULLEY BRACKET 2
49 FLAT WASHER SAE B/O 3/8” 28
55 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 4
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 6
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 3
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 14
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 4
69 NYLON PULLEY 3/8 X 1 X 4 1/2 BLACK 4
75 RETAINING SNAP RING EXT. PLAIN 1 1/4” 2
68
56
49
4
67
49
5
56
49
67
49
68
47
84 43 70
68
56
49
4
67
49
5
56
49
67
49
68
47
84 43 70
47
43
67
57
49
1
69
47
43
67
57
49
1
69
21
56 49
67
23
69
21
56 49
67
23
69

SPT-6 SIX PACK TRAINER
20
9
20
75
9
75
75
75
47
84 43
47
43
1
20
9
20
75
9
75
75
75
47
84 43
47
43
1
4
Step 3
Assembly List
Item # Description Qty.
1 ADJUSTABLE DOUBLE PULLEY BRACKET 1
9 LONG DOUBLE SWIVEL PULLEY BRKT 2
20 SHORT DOUBLE SWIVEL PULLEY BRKT 2
43 FINISHED HEX NUT B/O 1/2-13 2
47 FLAT WASHER SAE B/O 1/2” 2
75 RETAINING SNAP RING EXT. PLAIN 1 1/4” 4
84 SPLIT LOCK WASHER B/O 1/2” 1

SPT-6 SIX PACK TRAINER
56 49
68
67
49
4967
49
56
68
68
49
56
67 49
56
49
49 67
68
56
68
67
49
67
56
49
49
56
49 67
67
68
56 49
68
67
49
4967
49
56
68
68
49
56
67 49
56
49
49 67
68
56
68
67
49
67
56
49
49
56
49 67
67
68
5
56
49 67
49
67
56
56 49
67
68
56
49 67
49
67
56
56 49
67
68
Assembly List
Item # Description Qty.
49 FLAT WASHER SAE B/O 3/8” 30
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 15
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 15
68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 15
Step 4

SPT-6 SIX PACK TRAINER
67 49
49
56 49
56
68
22
43
84
18
27
7
26
76 76
50 25
50
41
67 49
49
56 49
56
68
22
43
84
18
27
7
26
76 76
50 25
50
41
6
Assembly List
Item # Description Qty.
7 GUIDE ROD 3/4 RD X 67 1/2 2
18 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1 22 TOP PLATE PULLEY BRACKETS 1 25 WEIGHT STACK SPACER 5” 2 26 10 LB STEEL WEIGHT PLATE BLACK 14 27 10 LB TOP PLATE W/ADJ SLTR BAR 1 41 DECAL-WEIGHT NUMBERS REF TP-10 (150 lbs) 1 43 FINISHED HEX NUT B/O 1/2-13 1 49 FLAT WASHER SAE B/O 3/8” 4 50 FLAT WASHER B/O 3/4 X 2” 4 56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2 67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 2 68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 2 76 RUBBER DONUT 1 X 2 1/2 4 84 SPLIT LOCK WASHER B/O 1/2” 1
58
49
67
49
58
49
67
49
RAISE AND HOLD GUIDE RODS AND ASSEMBLE HARDWARE AS SHOWN.
Step 5
NOTES: 1. REMOVE WEIGHT SHIELD BEFORE DOING THIS STEP.

SPT-6 SIX PACK TRAINER
7
Step 6 LAT CABLE ROUTING
STEP 3
E
F
G
STEP 4
I
G
H
8
51
79
86
81
64
49 59
21
85
59 49
4
8
51
79
86
81
64
49 59
21
85
59 49
4
STEP 5
M
LK
J
I
STEP 2
E
B
A
D
C
59
49
59
21
85
49
64
81
86
51
79
8
59
49
59
21
85
49
64
81
86
51
79
8
STARTING POINT
STEP 1
RUN CABLE THROUGH STARTING POINT INTO
TOP SWIVEL PULLEY BRACKET AS SHOWN AND
THEN ASSEMBLE IT TO THE UNIT.
FOLLOW LETTER SEQUENCE
TO ROUT THE CABLE.
Assembly List
Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
8 LAT CABLE 1
21 TOP BEARING HOUSING 2
49 FLAT WASHER SAE B/O 3/8” 4
51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4
64 NYLON D HANDLE 2
79 SHOULDER BOLT ALLOY 3/8 X 3/4 2
81 SNAP LINK Z/P 8MM X 80MM 2
85 SPLIT LOCK WASHER B/O 3/8” 4
86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2

SPT-6 SIX PACK TRAINER
8
4
5
8
4
5
8
Step 7 LAT CABLE
Assembly List
Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
8 LAT CABLE 1
49 FLAT WASHER SAE B/O 3/8” 4
58 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/2 2
67 NYLON INSERT THIN PATTERN LOCK NUT B/O 3/8-16 2
NOTES:
1. SOME PARTS NOT SHOWN FOR CLARITY

SPT-6 SIX PACK TRAINER
548
65
48
5
48
65
548
65
48
5
48
65
9
Step 8 LOW ROW CABLE
Assembly List
Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
10 LOW ROW CABLE 1 48 FLAT WASHER SAE B/O 1/4” 4 51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2 53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2 64 NYLON D HANDLE 2 65 NYLON INSERT LOCK NUT B/O 1/4-20 2 79 SHOULDER BOLT ALLOY 3/8 X 3/4 2 81 SNAP LINK Z/P 8MM X 80MM 2 86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
NOTES: 1. SOME PARTS NOT SHOWN FOR CLARITY
D
C
E
F
STEP 2
A
B
C
STEP 1

SPT-6 SIX PACK TRAINER
5
10
65
5
48
65
485
6
5
10
65
5
48
65
485
6
Step 9 LOW ROW CABLE
10
Assembly List
Item # Description Qty.
5 DOUBLE FLOATING PULLEY BRACKET RT 1
10 LOW ROW CABLE 1 48 FLAT WASHER SAE B/O 1/4” 4 51 HARD PVC CABLE STOPPER 1 1/2 RD X 2 2 53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2 63 NYLON ANKLE STRAP 1 64 NYLON D HANDLE 2 65 NYLON INSERT LOCK NUT B/O 1/4-20 2 79 SHOULDER BOLT ALLOY 3/8 X 3/4 2 81 SNAP LINK Z/P 8MM X 80MM 2 86 STRAP BRACKET 20 #SF20 STAINLESS STEEL 2
NOTES: 1. SOME PARTS NOT SHOWN FOR CLARITY
A
B
C
STEP 1
D
E
C
F
STEP 2

SPT-6 SIX PACK TRAINER
11
52
66
15
59 85 49 4985 59
52
66
15
59 85 49 4985 59
Assembly List
Item # Description Qty.
3 BACK PAD FRAME 1
15 SEAT BEARING HOUSING 1
49 FLAT WASHER SAE B/O 3/8” 2
52 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 6 1
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 2
66 NYLON INSERT THIN PATTERN LOCK NUT B/O 1/2-13 1
85 SPLIT LOCK WASHER B/O 3/8” 2
Step 10
MAKE SURE SET SCREW ON
ITEM NO. 15 IS ON THIS SIDE
SO IT LINES UP WITH SMALL
NOTCH ON ITEM NO. 11

48
54
24
54
48
48
54
24
54
48
Step 11
Assembly List
Item # Description Qty.
24 WEIGHT SHIELD 1
48 FLAT WASHER SAE B/O 1/4” 4
54 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 4
SPT-6 SIX PACK TRAINER 12
MAKE NECESARY ADJUSTMENTS ON BOTH
ADJUSTABLE ADAPTERS

49
57
2
17
49
57
49
57
2
17
49
57
Step 12
13
Assembly List
Item # Description Qty.
2 BACK PAD 1
17 SEAT PAD 1
49 FLAT WASHER SAE B/O 3/8” 4
57 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 4
SPT-6 SIX PACK TRAINER

68
56
49
4
67
49
5
56
49
67
49
68
47
43
67
57
49
1
69
47
84 43 70
75 30 21 30 23 49 56
56 49 22 56
67
49
67
69
68
43
84
18
59
49
27
49
59
7
26
76
76
50 25
31
54
24
48
13
73
80 79
57
72
17
42
30 20
11
56
49
30
67
68
53
56
68
65
48
67
49
49
80
52
74
72
49
57
46
14
49
57
16
3
2
29
29
49
55
49
55
66
19
59
67
49
67 6
77
49
67
49
67
49
59
58
49
54
48
48
50
53 56
49
68
48
65
67
49
30 9
77
30
9
20
23
75
89
78
77
68
49
56
44
28
68
67
49
67
49
71
60
56 49 12
75 58
82
82
83
15
32
85
55
85
85
41
45
88
49
91
91
85
68
56
49
4
67
49
5
56
49
67
49
68
47
43
67
57
49
1
69
47
84 43 70
75 30 21 30 23 49 56
56 49 22 56
67
49
67
69
68
43
84
18
59
49
27
49
59
7
26
76
76
50 25
31
54
24
48
13
73
80 79
57
72
17
42
30 20
11
56
49
30
67
68
53
56
68
65
48
67
49
49
80
52
74
72
49
57
46
14
49
57
16
3
2
29
29
49
55
49
55
66
19
59
67
49
67 6
77
49
67
49
67
49
59
58
49
54
48
48
50
53 56
49
68
48
65
67
49
30 9
77
30
9
20
23
75
89
78
77
68
49
56
44
28
68
67
49
67
49
71
60
56 49 12
75 58
82
82
83
15
32
85
55
85
85
41
45
88
49
91
91
85
14
SPT-6 EXPLODED VIEW
SPT-6 SIX PACK TRAINER
SEE VIEW 2
SEE VIEW 1
60 49
12
58
49
67
67
6749 58
49
11 71
60 49
12
58
49
67
67
6749 58
49
11 71
56
49 67
49
67
56
56 49
67
68
56
49 67
49
67
56
56 49
67
68
VIEW 1
VIEW 2

SPT-6 SIX PACK TRAINER
REV0
Item No. Description Rev. Part No. QT
Y
ITEM DESCRIPTION PART NO. QT
Y
1ADJUSTABLEȱDOUBLEȱPULLEYȱBRACKE
T
0 UP6165 147 FLATȱWASHERȱȱSAEȱB/Oȱ1/2ȈBNH0239 2
2BACKȱPAD 0 UP6167 148 FLATȱWASHERȱȱSAEȱB/Oȱ1/4ȈBNH0877 12
3BACKȱPADȱFRAME 0 UP6168 149 FLATȱWASHERȱȱSAEȱB/Oȱ3/8ȈBNH0239 92
4DOUBLEȱFLOATINGȱPULLEYȱBRACKETȱL
T
0 UP6170 150 FLATȱWASHERȱB/Oȱ3/4ȱXȱ2ȈBNH0878 4
5DOUBLEȱFLOATINGȱPULLEYȱBRACKETȱRT 0 UP6171 151 HARDȱPVCȱCABLEȱSTOPPERȱ1ȱ1/2ȱRDȱXȱ2 BNH2258 6
6FRONTȱFRAME 0 UP6172 152 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ1/2Ȭ13ȱXȱ6 BNH0269 1
7GUIDEȱRODȱ3/4ȱRDȱXȱ67ȱ1/2 0UP6187 2 53 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ1/4Ȭ20ȱXȱ1ȱ3/4 BNH1338 4
8LATȱCABLE 0 UP6184 154 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ1/4Ȭ20ȱXȱ3/4 BNH0890 4
9LONGȱDOUBLEȱSWIVELȱPULLEYȱBRKT 0 UP6173 255 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ1 BNH0275 5
10 LOWȱROWȱCABLE 0 UP6174 256 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH0274 29
11 MAINȱFRAME 0 UP6175 157 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ3 BNH0282 5
12 REARȱSTABILIZER 0 UP6176 158 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ3ȱ1/2 BNH0280 5
13 RELEASEȱHANDLE 0 UP6177 159 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ3/4 BNH0283 6
14 SCRATCHȱPROTECTOR 0 UP6178 160 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱB/Oȱ3/8Ȭ16ȱXȱ4 BNH0285 2
15 SEATȱBEARINGȱHOUSING 0 UP6169 161 HEXȱKEYȱALLOYȱ3/32Ȉȱ BNH0372 1
16 SEATȱFRAME 0 UP6179 162 HEXȱKEYȱLONGȱARMȱALLOYȱ3/16Ȉȱ BNH0371 1
17 SEATȱPAD 0 UP6180 163 NYLONȱANKLEȱSTRAP BNH2263 1
18 SELECTORȱPINȱW/COILȱ3/8ȱXȱ4ȱGOLDȱKNOBȱȱȱȱȱȱȱȱȱȱȱȱȱ 0 UP3035 164 NYLONȱDȱHANDLE BNH1215 6
19 SELECTORȱPLATE 0 UP6181 165 NYLONȱINSERTȱLOCKȱNUTȱB/Oȱ1/4Ȭ20ȱBNH0213 4
20 SHORTȱDOUBLEȱSWIVELȱPULLEYȱBRKT 0 UP6182 266 NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱB/Oȱ1/2Ȭ1
3
BNH0366 1
21 TOPȱBEARINGȱHOUSING 0 UP6166 267 NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱB/Oȱ3/8Ȭ1
6
BNH0365 41
22 TOPȱPLATEȱPULLEYȱBRACKETS 0 UP6183 168 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2 BNH0553 25
23 TOPȱSWIVELȱPULLEYȱBRACKET 0 UP3634 269 NYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2ȱBLAC
K
BNH0506 4
24 WEIGHTȱSHIELD 0 UP6185 170 PLASTICȱINSERTȱCAPȱ2ȈȱRDȱ10Ȭ14ȱGA BNH0004 2
25 WEIGHTȱSTACKȱSPACERȱ5Ȉ0 UP5238 2 71 PLASTICȱINSERTȱCAPȱ3ȈȱRDȱ10Ȭ14ȱGA BNH1364 4
26 BNH1650 14 72 PLASTICȱINSERTȱCAPȱELLIPTICALȱ2ȱXȱ4 BNH1794 2
27 BNH1982 1 73 PULLȱPINȱASSYȱ3ȱ1/2ȱDRILLED BNH1721 1
28 BNH2279 2 74 PUSHȱPULLȱPINȱ1/2ȱXȱ5ȱ5/8ȱLIGHTȱSPRING BNH0586 1
29 BNH0628 275 RETAININGȱSNAPȱRINGȱEXT.ȱPLAINȱ1ȱ1/4ȈBNH1718 6
30 BNH1712 12 76 RUBBERȱDONUTȱ1ȱXȱ2ȱ1/2 BNH0062 4
31 BNH1818 1 77 RUBBERȱFOOTȱFORȱ6ȱXȱ4ȱ1/4ȱPLATEȱBNH1647 5
32 BNH1015 1 78 RUBBERȱGROMMETȱ3/4ȈȱID BNH0401 2
33 BNH1893 1 79 SHOULDERȱBOLTȱALLOYȱ3/8ȱXȱ3/4 BNH0718 7
34 BNH0126 1 80 SINGLEȱSTRANDȱCONNECTINGȱLINKȱ#40 BNH0066 1
35 BNH0142 2 81 SNAPȱLINKȱZ/Pȱ8MMȱXȱ80MM BNH0065 6
36 BNH2277 1 82 SOCKETȱSETȱSCREWȱALLOYȱ10Ȭ30ȱXȱ1/8 BNH0473 2
37 BNH1894 1 83 SOCKETȱSETȱSCREWȱALLOYȱ3/8Ȭ16ȱXȱ1/2 BNH0474 1
38 BNH1891 1 84 SPLITȱLOCKȱWASHERȱB/Oȱ1/2ȈBNH0653 2
39 BNH1895 1 85 SPLITȱLOCKȱWASHERȱB/Oȱ3/8ȈBNH0658 7
40 BNH0620 2 86 STRAPȱBRACKETȱ20ȱ#SF20ȱSTAINLESSȱSTEELȱ3/32ȈBNH1904 6
41 BNH1730 1 87 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340ȱȱȱȱ BNH0704 2
42 BNH1724 1 88 TUFFSTUFFȱLOGOȱALUMINUMȱSMALLȱ(REVȱ1) BNH1323 1
43 BNH0201 3 89 UȬSTYLEȱTAPPEDȱHOLEȱNUTȱ1/4Ȭ20 BNH0708 4
44 BNH0651 2 90 DECALȬSIXȱPACKȱLOGOȱ(SPTȬ6)ȱBNH2278 2
45 BNH1480 2 91 NYLONȱSNAPȬINȱFINISHINGȱPLUGȱ3/8Ȉȱ(SPTȬ6)ȱ100ȱPCSȱȱȱȱȱ BNH2280 8
46 BNH2163 2
FINISHEDȱHEXȱNUTȱB/OȱM10Ȭ1.5
FLATȱPHILLIPSȱSCREWȱZINCȱ#ȱ2ȱXȱ1/2
FLATȱPHILLIPSȱUNDERCUTȱ1/4Ȭ20ȱXȱ3/8
DECALȬWARNINGȱKEEPȱHANDSȱANDȱFINGERS...ȱ(REVȱ2)
DECALȬWEIGHTȱNUMBERSȱREFȱTPȬ10ȱ(150ȱlbs)
EDGEȱPROTECTORȱCHROMEȱ11ȱGA
FINISHEDȱHEXȱNUTȱB/Oȱ1/2Ȭ13
DECALȬEXERCISEȱCHARTȱ(SPTȬ6)ȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱȱ
DECALȬIMPORTANTȱFORȱBESTȱPERFORMANCE...ȱ(REVȱ0)
DECALȬIMPORTANTȱCHECKȱCABLESȱBEȱSURE...ȱ(REVȱ0)
DECALȬWARNINGȱATTENTIONȱUSERS!ȱMOVING...ȱ(REVȱ0
CHROMEȱWASHERȱ3/8ȱXȱ1ȱ1/2
DECALȬIMPORTANTȱADJUSTȱCABLEȱHEREȱ(REVȱ0)
DECALȬCAUTIONȱWEIGHTȱTRAININGȱSAFETY...ȱ(REVȱ1)
DECALȬDANGERȱTIGHTENȱTHISȱRETAINING...ȱ(REVȱ2)
ADJUSTABLEȱADAPTER
BALLȱBEARINGȱ#Wȱ516
BALLȱBEARINGȱR20ȬRSȱ(ȱ4ȱI.D.ȱXȱ2ȱ1/4ȱXȱ1/2ȱ)ȱ
BLACKȱRUBBERȱGRIPȱ1/2ȱXȱ4ȱ7/8
SPT-6
Parts List
10ȱLBȱSTEELȱWEIGHTȱPLATEȱBLACKȱ4ȱ9/16ȱXȱ9ȱ7/16ȱASSYȱ
10ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19ȱBLKȱWTSȱASSY
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE
15

16 SPT-6 SIX PACK HOME GYM SYSTEM
TuffStuff Basic Strength Equipment Safety and General Maintenance
All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service
with minimal maintenance. However, safety inspection and routine maintenance in your facility should be
the upmost importance in your daily operation. Information presented in these pages will serve as a basic
guideline to design your own inspection procedures.
Part One: General Inspection and Cleaning
Equipment should be wiped down with a damp cloth and dried on a daily basis. The powder coat finish
should be polished with a good car wax on a monthly basis. A daily wipe down of the upholstery with a lano-
lin based hand cleaner or Naugahyde Cleaner. Do not use cleaners such as Lysol or Windex as they will
dry out and crack the vinyl. Lanolin hand cleaner dissolves the sweat and lubricates the vinyl, maintaining
its natural flexibility. Sweat is corrosive and when left on the frame and components will eventually cause
corrosion or rust. When performing these cleaning sessions, it is the perfect time to inspect the equipment
and note any problems for the maintenance personnel to correct.
1. Check equipment if it is operating properly.
2. Check the cable for loose fittings or frayed cable and is seating properly on the pulleys and
cams.
3. Make sure that the proper weight stack selector pin is with each machine and that the pin func-
tions properly.
4. If something appears loose be sure to have it tightened immediately.
5. If a piece of equipment appears damaged or not operation properly, place the piece out-of-ser-
vice immediately.
Part Two: Maintenance
In this paragraph, we will discuss the inspection of the cables, pulleys and their associated components. If
there exists the potential for injury to occur on a machine, it will most likely lie in the cable system. It is im-
portant to inspect the cables frequently and let it be known to all users that it is their responsibility to report
any worn-out cable to prevent a sudden failure that can result in an injury. Cables are moving parts, mean-
ing cable-wear will occur regardless of the type or size used. In the advent of the 3/16” mill-spec cable this
wear takes longer to become apparent and this is why frequent inspections are so important.
1. Check the cable termination at the weight stack. To perform any cable tension adjustment,
loosen the hex jam nut and thread the hex tap bolt in or out to give cable the proper tension.
Re-tightened the hex jam nut when adjustment is complete and make sure the hex tap bolt is
threaded 1/2” into the socket of the selector bar top plate.
2. Check the cable as it terminates at the cam. Check the end fitting for any signs of fraying in this
area. Inspect the bolt and nut and/or screw holding the fitting and be sure that it is tight.
3. Check the cables as it passes over all pulley wheels. Visually inspect the cables and pulleys. A
cable that is wearing will exhibit a ballooned surface that passes over the pulley. This is and early
warning sign to replace the cable.
Maintenance

SPTR-6 SIX PACK HOME GYM SYSTEM 17
Part Three: Lubrication
Bearing and linear bearings systems have advanced over the years but they must be maintained on a regu-
lar basis if you expect them to last and perform efficiently. TuffStuff uses only the highest quality bearings
and linear motion components that are virtually trouble-free but requires the regular preventive maintenance
to insure long-lasting performance.
1. Bronze and nylon bushings, we recommend on a monthly basis to spray a teflon-base lubricant
(silicone-free) directly onto the shaft as it passes through these bushings. Spray a small amount
onto the shaft and rotate it through its complete movement and wipe off any excess.
2. Weight stack guide rods and bushings, again use teflon spray lubricant and this time spray onto
a rag and wipe the guide rods down with this rag on a weekly basis. Do not use WD-40 or other
lubricants as they attract dirt and will crate a mess between the weight plates and bushings.
3. Sealed bearings pivot points, as the name implies are protected from the outside environment
and require no lubrication. During the machine wipe down, wipe the external bearing surfaces
with the damp rag and dried to prevent the build up of dust and sweat.
4. Linear bearing systems are precision, high load components that require regular maintenance.
Dirt and corrosion are the major culprits in linear bearing failure. The hardened shafts must be
wiped down weekly and lubricated with a light layer of teflon grease. We recommend a teflon-
base (silicone-free) gel/grease for this purpose. Lack of care and maintenance will result in cor-
rosion of the linear shaft causing the bearings to clogged and jammed.
If you religiously perform the maintenance procedures, you will increase the life of the machine and ulti-
mately lower your maintenance costs with fewer replaced components and downtime.
Any doubts, equipment with mechanical problems should be placed “Out-of-Service” until all problems are
corrected. If replacement parts are required or maintenance questions, please contact:
TuffStuff Fitness Equipment, Inc.
Service Department
1325 E. Franklin Avenue
Pomona, CA 91766
1-800-961-9377
e-mail: [e-mail]
Maintenance

DO NOT DISCARD THIS MANUAL
HOME LIFETIME WARRANTY
TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.
This warranty does not cover:
1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufac-
turer other than TuffStuff.
Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.
Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.
TuffStuff Fitness Equipment, Inc.
1325 E. Franklin Avenue
Pomona, CA 91766, USA
Ph: 909-629-1600 Fax: [phone]
E-mail: [email protected] Net: www.tuffstuff.net