Turbines, Inc. CDS1000 Owner's manual

Model CDS1000
Installation and Operation
Also covers the CDS1000-B
PO Box 933, 15935 US Hwy 283 N.
Altus, OK 73522-0933
Seneca: 864-882-4544
http://turbinesincorporated.com
Manual part number 900484
Revision E
Copyright 2013-2016 Turbines Inc. All rights reserved.
Information contained herein is subject to change at any time without prior notice.

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
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Notice
Proprietary Notice
The information contained in this publication is derived in part from proprietary data and trade
secrets. This information has been prepared for the expressed purpose of assisting operating and
maintenance personnel in the efficient use of the instrument described herein. Publication of this
information does not convey any rights to use or reproduce it or to use for any purpose other than
in connection with the installation, operation, and maintenance of the equipment described
herein.
Copyright 2014
Printed in the USA. All Rights Reserved.
SAFETY INSTRUCTIONS
The following instructions must be observed.
Every effort has been made to design and manufacture this instrument to be safe for its
intended use. A hazardous situation may occur if this instrument is not used for its intended
purpose or is used incorrectly. Please note operating instructions provided in this manual.
The instrument must be installed, operated, and maintained by personnel who have been
properly trained. Personnel must read and understand this manual prior to installation and/or
operation of the instrument.
The manufacturer assumes no liability for damage caused by incorrect use of the instrument
or for modifications or changes made to the instrument.
Technical Improvements
Turbines Incorporated may modify the technical data herein without notice.

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
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Table of Contents
Warranty ......................................................................................................................................... 4
Description...................................................................................................................................... 5
Features:.................................................................................................................................. 5
Overview:................................................................................................................................ 5
Theory of Operation:............................................................................................................... 5
Modes of Operation: ............................................................................................................... 6
Operating Mode ...................................................................................................................... 6
Programming Mode ................................................................................................................ 6
Prove Mode............................................................................................................................. 6
Installation....................................................................................................................................... 7
Operation......................................................................................................................................... 8
Programming................................................................................................................................... 9
Specifications................................................................................................................................ 13
Hardware:.............................................................................................................................. 13
Software:............................................................................................................................... 13
Troubleshooting ............................................................................................................................ 14
Illustrations ................................................................................................................................... 15
Wiring ........................................................................................................................................... 17
Return Policy ................................................................................................................................ 18
All Returns:........................................................................................................................... 18
Warranty Claim:.................................................................................................................... 18
Non-Warranty Repair: .......................................................................................................... 18
Expedited Orders/Repairs: .................................................................................................... 18
Wrong Product/Excess Quantity Shipped:............................................................................ 18
Other Returns for Credit: ...................................................................................................... 18
Turbines R&D Return Information:...................................................................................... 18
Field Calibration ........................................................................................................................... 19
Calibration Methods: ............................................................................................................ 19
Calculating new Kfactors:..................................................................................................... 19
Programming a new Kfactor:................................................................................................ 20
Revision History ........................................................................................................................... 21

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 4
Warranty
Turbines Inc. of Altus Oklahoma provides the following statement of warranty and is subject to
the following terms and conditions. No other warranty or guaranty express or implied shall be
operative or binding upon the company at any time, or under any circumstances.
Turbines Inc. shall warranty that the product(s) described hereunder shall be free from material
defect, shall be of the first quality, manufactured in accordance with the standards and practices
of the highest workmanship and materials, for a period not to exceed 12 months (one year)
following the date of purchase by the end user, subject to limitations as described:
Article 1: The warranty shall be limited to equipment for which the company has been fully paid.
In the event of nonpayment, the company reserves the right to void any warranties that may
otherwise apply.
Article 2: This warranty shall specifically exclude any deterioration or effects resulting from the
normal wear and tear of the equipment or components thereof.
Article 3: This warranty shall specifically exclude damage that has resulted from improper
installation of, improper maintenance of, unauthorized change or modification to, improper
operation of, and/or misuse or abuse of the subject equipment.
Article 4: At the manufacturer’s sole option, any equipment covered hereunder shall be either
repaired or replaced at the manufacturer’s expense during the term of the warranty, subject to
said equipment being shipped prepaid to the manufacturer’s place of business: Turbines R&D,
LLC, 112 Lumber Lane Suite A, Seneca, SC, USA, 29672. No equipment shall be accepted
unless first authorized in writing by the manufacturer. Non-warranty damage shall be repaired
solely at the customer’s expense.
Article 5: In no event shall the manufacturer’s liability exceed the original cost of said equipment
at the time of original purchase. The manufacturer shall, under no circumstances and/or at any
time, assume any liability for merchantability, or any damages or contingent liabilities that may
arise from the purchase or use of said equipment by any parties.
Article 6: This warranty is non-transferable and shall apply exclusively to the original end
purchaser or end user of said equipment.
Article 7: The expected useful service life of said equipment shall vary dependent, among other
factors, upon proper installation, use, handling, and maintenance.

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Description
The CDS1000 Flow Monitor is a microcontroller based rate/totalizer that is capable of
calculating the effects of changes in temperature on computed values.
Features:
-Real time graphics and display of operating parameters
-Programmable 2-10 point flow meter linearization
-Delivery total can be toggled between metered and base conditions
-Battery backup for intermittent power outages
-All features/configuration settings are field programmable with plain text menus
-Pump control based on temperature to protect pump seals
-Optional pump control based on pump discharge pressure to further protect pump seals
-Large graphical display for showing various flow parameters
-Backlight for low light display viewing
-Built-in self test system of diagnostics
-Comprehensive internal warning and error reporting system
-Pump and turbine maintenance timers
-Non-resettable “Grand” totalizer
-RS-232 and Bluetooth communications available
-Level 3 Audit trail for all sealable meteorological parameters
Overview:
When introduced to flow the turbine flowmeter generates an AC sinewave signal within the
pickup coil located directly above the turbine’s rotor. The signal of the pickup coil is
amplified, divided, corrected, and displayed by the CDS1000. The displayed total is
corrected for temperature by sensing the resistance of the RTD temperature probe. Delivery
information, consisting of 17 selectable parameters, is transmitted via Bluetooth or RS232
communications depending on which data collection device or printer is selected. This
unique integrated system provides the end user a configurable, compact total delivery system.
Theory of Operation:
The TI turbine flowmeter is a velocity measurement device that measures fluid velocity and
volume with one moving component, the rotor. The momentum of the flowing fluid engages
the low mass rotor resulting in the rotor rotating at an angular velocity that is proportional to
the fluid velocity. The rotor’s rotation generates an AC sinewave signal in the pickup coil. TI
turbine flow meters are linear devices therefore the signal output frequency is proportional to
the flowrate within the designed flow range. Another benefit of a linear turbine meter is its
Kfactor, the number of pulses generated per unit volume (gallons, pounds etc.) is consistent
over the entire flow range. The total number of pulses generated is directly related to the total
volume. The displayed total in the desired engineering unit is acquired by dividing the total
pulses by the Kfactor. Because product density is influenced by fluid temperature; volumetric
flow meters require temperature to be measured and calculated into the final summation for
the displayed total to be exact. A temperature compensation algorithm accomplishes this by

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 6
computing the fluid density for the measured temperature and adjusts the volumetric or mass
delivery total.
Simply stated, temperature compensation adds pulses to the pulse total when the detected
temperature is colder than the products reference temperature and subtracts pulses when the
product temperature is warmer than the reference temperature. The rate at which the pulses
are added or subtracted is determined by the measured temperature departure from the
products reference temperature.
Modes of Operation:
The CDS1000 program offers 3 modes, Operating, Programming, and Prove. Any mode that
can affect the calibration of the CDS1000 is password protected. The CDS1000 has a 2 tiered
password level of security, Privileged and User/Weights and Measures. The Privileged
password is maintained exclusively for Factory use and allows access to ALL menu options.
The Weights and Measures password allows access to all displayed menu options except two,
Initialization Options 5,8 Hardware test/calibrate and Loaner respectively.
Operating Mode
The Operating mode is the power up mode for the CDS1000; all others must be accessed
with a password. The Operating screen containing all delivery information is the normal
display for this mode. The Detail screen is also accessible in this mode without a password.
Programming Mode
The Programming mode and associated menu’s permit the CDS1000 to be configured to the
operating conditions of the application. When accessed, the first Display is CDS1000
Initialization Options menu containing 9 options. Options 2,3,5 and 8 are password protected.
Options 5,8 require a Privileged password and are intended for Factory use only
..
Prove Mode
The Prove mode permits convenient calibration of the trailer’s delivery system. This mode
temporarily aborts certain safeguard features and therefore is password protected. To access
this mode, depress the SETUP key while in Operating mode. The system will prompt for a
password, either User/Weights and Measures or Privileged, to be entered. If an incorrect
password is entered or the ESC key is depressed, the CDS1000 will revert to the Operating
mode. The Prove mode allows entering, changing or viewing the Kfactor. The Prove mode is
retained until the CDS1000 is either turned “Off” or no flow activity is detected for 5
minutes. The Prove mode has the following operational characteristics:
The *CDS1000* message is replaced with the PROVER message on the operating screen
A password is not required to change the Kfactor
The pump cooldown timer is disabled (pump enabled)
The Totalizer can be reset regardless of the presence of flow
“
Not a legal delivery” is displayed above the delivery totalizer and on a printed ticket

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Installation
For best equipment performance, please follow these simple installation/operation/programming
instructions:
1. Ensure that you have removed all the equipment from the shipping box:
Model # Description CDS1000 CDS1000-B
CDS1000 Main Unit √√
900037 Power Cable √
900038 Signal Cable √
900039 Temperature Cable √
900040 Mounting Bracket* √
900206 Temperature Sensor √
900058 Knobs (2)* √√
900062 PCO Cable **
900558 Pressure Sensor **
900506 Pressure Sensor Cable **
* Part of the CDS1000
** Optional equipment
2. Install any piping that was ordered. Temperature probe coupling should be down-stream
of the turbine.
3. Mount the CDS1000 at a height and angle ensuring ease of accessibility and visibility.
a. Avoid installing under piping that defrosts often or near pumps that may spray
liquid.
b. Use at least 4¼-20 bolts with lock washers and/or lock nuts.
4. Install cables and connect to the rear panel. Do not over tighten! Connectors should be
hand tight.
a. Route cables and tie wrap excess so that no rubbing of the cables will occur.
b. Allow slack in the cables to allow the CDS1000 to rotate for easy access to the
rear panel.
5. Connect the power cable to the vehicle battery or other constant power source. It is not
recommended to connect the power to the lighting system of the truck/trailer.
a. Power connections are polarity insensitive (+ and – may be reversed).
6. Install the temperature probe:
a. If using the PCO control: downstream of the pump
b. If not using the PCO: Downstream of the turbine
c. Connect the temperature probe wire to the top of the temperature probe. Tighten
cable lock nut hand tight.
7. Install turbine meter and connect to signal cable or connect signal cable to existing meter.
Tighten cable lock nut hand tight.
8.
Press the CDS1000 power button and observe LED lights are on or flashing. The main
LCD screen will indicate run mode.

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Operation
Observe BLUE LED
illuminated indicates
unit is powered on
Observe WHITE LED
illuminated or flashing.
Indicates unit is
receiving signal from
turbine meter.
Observe "RED"
LED "OFF". If
flashing, Press "D"
for alarm list.
Press to enter
"PROVE" mode.
Password required.
To exit "PROVE",
power unit "OFF"
System power
(ON/OFF)
Alarm Quick list:
scrolling icons
indicating current
alarms
Press to see
list of "Current
Alarms"
Press to PRINT
(only if printer is
enabled)
To View
uncompensated
total
Press to RESET
totalizer to ZERO.
(flow must be stopped)
Press to see unit
DETAILS list and
perform Battery
Test
Indicates "Pump
Cooldown Timer". Only
appears during cooldown
countdown and if enabled.
Displays "Delivery
total" (resettable)
Grand totalizer
(non-resettable)
Temperature Indicator Rate Indicator
Current
Date/Time
Current calibration
(K) factor and last
calibration date.
Mounting Bracket
P/N: 900040
NiMH Battery
P/N: 900035
POWER: Connect to
vehicle battery
SIGNAL: Connect to
turbine flowmeter
TEMP: Connect to
temperature probe
PRESS: Connect
to 4-20mA output
PCO: Connect to
pump control
OUTPUT: Connect
to RS-232 printer
Knob
P/N: 900058

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Programming
Your Model CDS1000 is factory set. You should only use this programming guide to change
your parameters or turn on additional features.
PowerUnit Off
Press and hold "ESC". While holding, press and release "ON/OFF" for about 1 second to access the Initialization Options Menu
1) Set Clock & Language
1) Set clock
1) Set time Hours (0-23)?
Type value
press “ENT”
Minutes (0-59)?
Type value press
“ENT”
Date(1-31)?
Type value
press “ENT”
Year
(0-99)?
Type
value
press
“ENT”
1) DST start Sunday of month (0-5)?
Type value press “ENT” Month (1-12)? Type
value press “ENT”
1) DST end Sunday of month (0-5)?
Type value press “ENT” Month (1-12)? Type
value press “ENT”
2) Select Language Press 1-2 1 – English*
2 – French
2) Adjustment Mode (enter passcode)
PEM must be removed
1) Calibration
1) Average K factor
2) Linearizer Table
3) Linearizer Press “0” OFF*,“1” ON
2) Configuration 1 – LOX
2 – LIN*
3 – LAR
4 – LCO2
5 – LN2O
6 – CCO2
7 – MAPP
8 – LPG
Type value, press “ENT”
(Not normally used, consult the factory for detailed
instructions for use. Linearizer (option 3) must be "ON")
1) Compensation
2) Product
3) Units of measure
(Must be “ON”)
Press “0” OFF, “1” ON*
Press 1-9
1) Ratemeter
2) Totalizer
3) Temperature
1) Press 1-8
1 – Gal (gallons)*
2 – Liter
3 – Lbs (Pounds)
4 – Lbs x 10 (Pounds x10)
5 – kg (Kilograms)
6 – Scf (Standard CubicFt)
7 – Scf x 100
8 – m3 (Cubic Meters)
1 – Kelvin
2 – Celsius
3 – Fahrenheit*
4) Digits tothe right
of the Decimal
5) Dual Coil
6) Printer Checking
Press 0*-2
Press “0” OFF*,“1” ON
Press “0” OFF, “1” ON* (Must be “ON” for Turbines Inc printer)
(Must be “OFF” unless two coils are used)
* Default Value
(default 1000)
Next
Page
Note:
Press “ESC” to exit any screen.
Press “ENT” to accept entered values
Press “CLR” to clear entered values
Press “” to clear last digit entered
N/A indicates unavailable with current access level

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3) Change System Settings (enter passcode)
1) Flowmeter size
3) Serial numbers andBluetooth
Press “0” NO*, “1” YES
1) Totalize during alarm
(default 1000)
Press 1-9
1 – 1/2"
2 – 5/8"
3 – 3/4"
4 – 1.0"
5 – 1 1/4"
6 – 1 1/2"
7 – 2.0" *
8 – 3.0"
9 – 4.0"
2) Alarm and timer settings
2) Pump cooldown timer
3) Pump cooldown delay
4) Intermittent temp. tolerance
5) Pump ON duringalarm
6) Countwhile temperature fail
Press“0” OFF, “1” ON*
Enter setting in seconds, press “ENT”
Enter setting in seconds, press “ENT”
Press “0” NO*, “1” YES
Press “0” OFF*, “1” ON
(max 9999)
(max 9999)
Type value, press “ENT”
1) Flowmeter
2) Pump cooldown timer
3) Pump cooldown delay
4) N/A
5) N/A
6) Bluetooth Authentication #
Type value, press “ENT”
Type value, press “ENT”
Type value, press “ENT” (max 9999)
Default 1234 for Turbines Bluetooth Printer
Next
Page
Next
Page
2) Totalize during alarm
3) Pump cooldown timer
4) Pump cooldown delay
5) Pump ON duringalarm
6) Count while temperature fail
7) Pump shutdownpressure
8) Delivery threshold
9) Delivery pressure timer
0) Pump relay contacts
1) Max time between deliveries
Enter setting in seconds, press “ENT”
(max 9999)
For units with added Pressure Pump Control :
For units without added
pressurepump control :
Entersetting in PSIG, press “ENT”
This is the minimum pressure allowed
before the Pump is disabled
Entersetting in PSIG, press “ENT”
This is the minimum normal discharge
pressure
Enter setting in seconds, press “ENT”
This is the time theDelivery threshold
must be attained (achieved).
Press“0” N/C*, “1” N/O
Thisis the setting for the active mode
of the PCO relay
(max 9999)
Suggested Values
LN2 LO2 LAR
75 75 75
150 175 225
180 180 180
* Default Value
7) Pump off @ flow rate err Press “0” OFF*, “1” ON

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3) Change system settings (continued)
0) Goto Page 2
Definitions…
Low Power Low input power below8.75v
Low Batt Backup battery voltage below 8.5v
Coil Short P/U Coil resistance below 250 ohms
Coil Open P/U Coilresistance above 2500 ohms
RTD Short Probe resistance below100 ohms
RTD Open Probe resistance above2000 ohms
Tloop Short Temperature loop current above35mA
Tloop Open Temperature loop current below4mA
Ploop Short Pressure loop current above35mA
Ploop Open Pressure loop current below4mA
(Press any key to continue)
1) View audit trail
7) System alarm log
9) N/A
8) System
Example…
Turbine hrs: 10.9
Pump hrs: 15
System hours: 25.6
Power cycles: 55
Backup Batt sec: 125
Last System PM: 17-Apr-11
Last Turbine PM: 17-Apr-11
Last Pump PM: 17-Apr-11
(Press any key to continue)
2) Configuration event log
3) Event counters
4) Print
Example…
005 19-Apr-11 14:29 -Lin. table
004 19-Apr-11 10:51 -Factor =158.3444
003 16-Apr-11 15:54 -Lin. table
002 15-Apr-11 11:54 -Factor =149.853
001 12-Mar-11 13:11 -Lin. table
(Press any key to continue)
Example…
004 19-Apr-11 11:00 -DP =0
003 19-Apr-11 10:51 -Product = LOX
-DP =1
002 16-Apr-11 15:54 -Product = LIN
001 15-Apr-11 11:54 -Product = LAR
(Press any key to continue)Example…
Calibration Counter - 5
Configuration counter - 4
(Press any key to continue)
Must connect a bluetooth or RS-232 printer
1) Calibration event log
Next
Page Next
Page
* Default Value
5) Maintenance
Enter setting “DDMMYY” press “ENT”
1) System maintenance due
2) System maintenance just performed
3) Turbines hours until maintenance
4) Turbine maintenance just performed
5) Pump hours until maintenance
6) Pump maintenance just performed
Press“0” NO*, “1” YES
Enter setting in hours, press“ENT” (max 9999)
Press“0” NO*, “1” YES
Enter setting in hours, press“ENT” (max 9999)
Press“0” NO*, “1” YES
6) Printer Type Press 1-5
1 – Disabled *
2 – N/A
3 – N/A
4 – Predefined with Titles
5 – Predefined w/o Titles
4) User passcode Type value, press “ENT” (max 16 numerical digits)
Default 1000

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CDS1000 Page 12
Use to restart the system. Same as a power cycle.
4) Update Software(Factory use only)
6) Restart System
5) Hardware Test Calibrate(Factory use only)
7) Serial Echo
8) Loaner (Factory use only)
Use to test communications with the OUTPUT RS-232
port. Keys can be pressed to send characters to the
target device and characters can be sent from the target
device to the CDS1000to be displayed on the LCD.
* Default Value
4) Print Comm
Press 1-4
1) Baud rate
2) Eol Character
3) Use Bluetooth
Press 1-4
Press “0” NO, “1” YES*
5) Print timeout Enter setting in seconds, press “ENT” (max 9999)
6) Spare
7) Spare
8) N/A
9) N/A
0) Return to page1
Default 9600
Default CR+LF
Default 150s
If Bluetooth is set to “NO”
then print data will be sent
to the RS-232 port on the
rear of the unit(labeled
OUTPUT)
The print timeout controlswhen the
ticket totals are adjusted for a new ticket.
When the timer expires,the value for
start isset to the last value for stop. So,
the ticket for the current delivery must be
printed prior to this timeout.
3) Change system settings (continued)
0) Goto Page 2(continued)
1] Product
2] Temp.
3] Temp. UOM
4] Date
5] Time
6] TCF
7] Start
8] Stop
9] Total
2) Print Format1/2
3) Print Format2/2
1] Deliv UOM
2] Deliv info
3] Copy #
4] Meter #
5] Trailer #
6] Serial #
7] Delivery #
8] Title
9] Lines/page
Print Format
Select and enter the
value for the x, y
position to display on
the ticket:
Example…
"10.03" is line 3
starting at the10th
character from the left
An unused value will
print blank
Press “ESC” to exit. The system will display “R”, meaning it is resetting.
Pressing and holding “ESC” immediately following pressing “ESC” to exit will return
the system back to the main programming menu. If you do not return back to the main
programming menu, power the unit off to start over.

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Specifications
Hardware:
Amplifier Input:
Frequency range: 0-2500 Hz
Sensitivity:
15mv RMS @ 10 Hz (min)
100mv RMS @ 500 Hz (min)
400mv RMS @ 2.5 KHz (min)
Impedance: Approx. 10k ohms
Noise immunity: High frequency roll off, FCO @ 2.5 KHz
Pickup coil failure detection: 500µA excitation to read coil resistance. 3250 ohms full scale.
Sensor Inputs:
Temperature probe:
1000 ohm platinum 2 wire RTD probe; .00385Ω/ΩºC European din curve
8mA constant current sensor excitation, 200 ohms full scale
Ratio metric and chopper stabilized to avoid drift
Power: Continuous monitoring of main power, backup battery, & sensors.
Outputs:
Pump Control: (1) Form C 2A relay
Alarm: (1) Form C 2A relay
Communications: RS232 & Bluetooth
Indicators: Front panel LED’s Power (blue), Signal (white), Alarm (red)
Keypad: 16 button keypad, 4 softkey (A, B, C, D), ON/OFF button. Oil resistant, sealed
Display:
240x128 full graphic LCD with back light
Auto LCD bias control, self-regulating non-sweating temperature activated heater
Power:
External: 9-26 Vdc, self-resetting fuse
0.6A with heater OFF
1.6A with heater ON
Transient protection
Internal: Rechargeable NiMH battery pack. Maintains power for up to 10 seconds after power loss.
Typical service life: up to 5 years
Physical & Environmental:
Operating temperature: -25 to +50ºC
Humidity: 5-95% non-condensing
Sealed, shock vibration tested enclosure
Dimensions: 9.75(L) X 7.50 (H) X 3.75 (W)
Weight: 4 lbs
Miscellaneous: Real time clock with daylight savings time adjustment, dual 8 MHz CPU's, 1M Flash/64K
RAM, Watchdog timer, 8 channel 12 bit Hi-speed ADC. Buffered serial port, FIFO CPU communication.
Software:
System Integrity: Built-in diagnostics for all hardware. Power-on self test Constant system monitoring of
inputs and sensors
Sensor Resolution
RTD - 0.04 ohms approx
Loop- 0.006mA approx.
Math Processing: Internal floating point (FP), 15 digits of precision. Calculations carried out in FP for max
precision.
Overall Error: 0.001% max (excludes uncertainty of temperature & pressure probe)
Power Management: CPU extinguishes backlight when operating on internal battery. Auto shutdown after
10 sec power loss

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
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Troubleshooting
1) Check the following:
a) All connections are secure
b) Cables are not split or frayed
c) Power source is connected to the truck battery
d) No moisture is present in connectors
2) If the unit is able to run in Operating mode, observe "ALARM" list by pressing "D".
a) Low Power
i) Check power connection
ii) Check power source (must be equal to or greater than 9Vdc)
b) Low Batt
i) Exit Alarms and enter the Details screen. Press Test Batt. If test still fails continue:
ii) Check battery connection (inside rear battery access panel)
iii) Replace battery (Only with an approved Turbines, Inc. battery (P/N: 900120)
c) Coil Short or Coil Open
i) Check signal cable connections (both ends)
ii) Check cable for any loose or frayed ends. If so, replace (P/N: 900038)
iii) Check Coil Operation
(1) Check coil ohms: should be greater than 500Ωor less than 3000Ω(Ohms).
(2) Perform signal test:
(a) Remove pickup coil from turbine meter. Reconnect signal cable to coil.
(b) With a screw driver, rapidly scratch coil below the threads on the bottom
surface.
(c) Observe CDS1000 counts or "signal" light slightly illuminates or flashes. If
yes, there is most likely a problem with the turbine meter.
d) RTD Short or RTD Open
i) Check temperature probe cable connection
ii) Check cable for any loose or frayed ends. If so, replace (P/N: 900039)
iii) Check temperature probe ohms: should be around 1060Ωat 60°F. If not replace RTD
(P/N: 900206)
e) Maintenance Due
i) This indicates the meter and turbine need to be recertified. This is based on the
amount of time the system has flowed product since it was last recertified.
ii) To reset the indicator, go to "Programming" follow instructions to reset maintenance
timer. Changes System Setting…5) Maintenance
3) Check turbine meter
a) Ensure the turbine is warm and under no pressure
b) Remove turbine from line and observe the following:
i) Rotor spins freely, if NOT, STOP, consult factory
ii) No wobble, if YES, STOP, consult factory
iii) Internals appear intact, if NOT, STOP, consult factory
c) Refer to the turbine installation and operation manual for further turbine maintenance.

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 15
Illustrations

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 16

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CDS1000 Page 17
Wiring
CDS1000 Wiring Connections
Power Signal Temp
Function Color Function Color Function Color
1 Power1 Brown 1 Coil1 + Brown 1 RTD S- Brown
2 N/C N/C 2 Coil1 - White 2 RTD O- White
3 Power 2 Blue 3 Coil2 + Blue 3 RTD O+ Blue
3 Power 1 Black 4 Coil2 - Black 4 RTD S+ Black
5 Internal GND Grey 5 N/A Grey
6 N/A Pink
CDS1000 Wiring Connections (cont)
Pressure PCO Output (RS-232)
Function Color* Function Color Function Color
1 Pressure Input (4-20mA) + Brown Brown 1 Pump NC Brown 1 RTS N/C
2 Pressure Input (4-20mA) - White White 2 Pump C White 2 CTS N/C
3 Internal GND Blue Blue 3 Pump NO Blue 3 RX Red
4 Rate Output (4-20mA) - Black Black 4 Alarm NC Black 4 TX White
5 Rate Output (4-20mA) + Grey Green/Yellow 5 Alarm C Grey 5 Internal GND Black
6 Alarm NO Pink
Wire colors are for standard Turbines Inc. supplied cables.
Caution: Do not connect the “Internal GND” connections to the truck/trailer DC ground
(chassis).
NC – Normally Closed Contact
C – Common Contact
NO – Normally Open Contact
*Two wire colors are listed for the 4-20mA because two cables could be provided. They are
electrically equivalent.

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 18
Return Policy
All Returns:
For all returns: (a) a return request must be made to Turbines R&D LLC Customer Service with type of Product, quantity, price
paid, invoice number and date of purchase; (b) a Turbines R&D LLC Return Material Authorization (RMA) number must be
obtained from Turbines R&D LLC Customer Service prior to the return; (c) the returned Product must be clearly marked with the
RMA number on the outside of the packaging and on the packing list; (d) all components and parts of a meter or accessory that
have been in contact with any product(s) must be drained and flushed prior to return to Turbines R&D LLC Customer Service;
(e) a Material Safety Data Sheet for the product(s) must be attached to the outside of the packaging and included with the packing
list; (f) Customer shall be responsible for freight in connection with the return; (g) unless other freight arrangements are agreed to
by Turbines R&D LLC Customer Service, the returned Product must be shipped to Turbines R&D LLC freight prepaid and any
replacement or repaired Product shall be shipped to the Customer freight collect; and (h) return acceptance and credit are subject
to inspection of the returned Product by Turbines R&D LLC. Product returned for credit must be unused, undamaged and
complete, in salable condition, and in its original box or packaging. Credits may not be deducted unless and until a credit memo
has been issued by Turbines, Inc. Turbines R&D LLC retains the right to refuse to accept the return of any Product that is
returned without complying with its return policy. Turbines R&D LLC reserves the rights to refuse any shipment that does not
comply with Turbines R&D LLC return policy.
Warranty Claim:
If requested by Turbines R&D LLC, Product that is the subject of a warranty claim must be returned to Turbines R&D LLC. If
the warranty claim is approved, replacement or repair of the defective Product or refund or credit of the purchase price of the
defective Product, as the case may be, is typically made within 30 days after receipt of the Product by Turbines R&D LLC. If the
warranty claim is not approved, the return will be treated as a Non-Warranty Repair as provided below.
Non-Warranty Repair:
If a Product is returned for repair, Turbines R&D LLC will provide an estimate of the repair charges on a time and materials basis
and the time required to make the repair. If any repair estimate exceeds 60% of the price of a new unit, the customer will be
notified and quoted the price of a new unit. If Customer authorizes the repair, Turbines R&D LLC will proceed with the repair on
a time and materials basis. If Customer does not authorize the repair, Turbines R&D LLC will impose an inspection and
evaluation charge per unit. This fee can be waived if the following conditions are met:
1) Purchase of a replacement unit. Paperwork required if outside the Turbines R&D LLC system.
2) Prior negotiations or contracted pricing
Determination of repair capability of any product return is at Turbines R&D LLC discretion due to product condition, attempted
customer rework/modification, product discontinuance or any uneconomical or reliable repair outcome.
Expedited Orders/Repairs:
At Customers’ request, Turbines R&D LLC may provide expedited service for both orders and repairs. An expedite fee will be
applied at the time of request unless otherwise noted by a Turbines R&D LLC representative.
Wrong Product/Excess Quantity Shipped:
If the wrong Product or excess quantity is shipped, the wrong Product or excess quantity may be returned by Customer for credit
within 30 days after date of shipment. If more than 30 days has elapsed since the date of shipment, the return will be treated as an
Other Returns for Credit as provided below. If the wrong Product/excess quantity claim is approved, credit for the returned
Product and return freight is typically made within 30 days after receipt of the Product by Turbines R&D LLC
Other Returns for Credit:
Except as provided above under Wrong Product/Excess Quantity Shipped, returns for credit (i) must be requested within 90 days
after the date of shipment, (ii) are subject to restocking charges, and (iii) are at the sole discretion of Turbines R&D LLC. Custom
and other non-standard Products are non-returnable. For individual meters and accessories, the minimum restocking charge is
20% of the original purchase price. If the return for credit is approved, credit for the returned Product less restocking charges is
typically made within 30 days after receipt of the Product by Turbines R&D LLC
Turbines R&D Return Information:
Address: Turbines R&D 112 Lumber Lane Seneca, SC 29672
Phone: 1.864.882.4544
Fax: 1.864.882.4457

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 19
Field Calibration
Adjustment of a Kfactor that shifted over time or due to influences of the installation can be
accomplished in the field under controlled conditions. Field calibration of the Kfactor by weigh
scale isn’t recommended when the CDS1000 is programmed to use linearization.
Calibration Methods:
The two most popular field calibration methods are a calibration prover or a weigh scale. The
metrological preferred method is the prover due to superior accuracy. The scale offers an
approximation and should be conducted with large volumes to minimize the error introduced
by the magnitude of the scale resolution (intervals). The best practice when using a scale is to
place the receiving vessel on the scale. For any procedure the CDS1000 should be in the
Prove mode. Depress the Setup key, enter the password when prompted, depress Enter and
then ESC; this places the CDS1000 in the prove mode operating screen. The Prove mode
allows repeated access to adjust the Kfactor while the cooldown timer, flow inhibit of the
reset function and Kfactor are disabled.
Calculating new Kfactors:
Calculating a new Kfactor is the identical regardless of calibration method. Although the
TPS1500 Flow Calibration Prover calculates the new Kfactor not all competitive systems
offer this convenience. A simple formula calculates the new Kfactor.
Note: Confirm that the engineering units of both the calibration method and the
CDS1000 are the same by using the appropriate liquid equivalencies.
TotalnCalibratio KfactorpresenttotalCDS
KfactorNew *1000
Example: Calibration total = 50,000 lbs., CDS1000 total = 49,000 lbs., present Kfactor = 150
147
000,50
150*000,49
*1000 TotalnCalibratio KfactorpresenttotalCDS
KfactorNew
Example: Calibration total = 50,000 lbs. LIN, CDS1000 total = 7265 gals,
present Kfactor = 150
Convert 50,000 lbs. LIN to gallons:
gal
gal 7413
/#745.6
000,50
147
7413
150*7265
*1000 TotalnCalibratio KfactorpresenttotalCDS
KfactorNew

Turbines Incorporated Cryogenic Flow Delivery System CDS1000 Manual (Rev E)
CDS1000 Page 20
Programming a new Kfactor:
If equipped with a Program Enable Module (PEM) cut the lead seal wire and remove the
PEM. With the CDS1000 powered up normally, depress Setup and if not already in Prove
mode enter your password. Select Avg. Kfactor by depressing 1
Example: A new Kfactor is calculated to be 147; enter 147
Depress ESC to return to the Prover operating screen
To exit the Prove mode depress and hold the On/Off pushbutton until the
CDS1000 is off, then turn the unit back On.
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