Turbo Master EcoNet Plus EC++LS Operation instructions

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Master EcoNet Plu s E C + + L S R S 4 8 5
I n M n 18 E PE
e n Re v . 0 0
T U R B O S r l D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
1
Mas t e r E c o N e t Plus EC++ L S
U s e a n d M a i n t e n a n c e I n s t r u c t i o n s

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L s R S 4 8 5
2 T U R B O S r l
D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
I n M n 1 8 E PE
R e v .0 0 en
Description ____________________________________________________________________ 3
Technical Specifications ________________________________________________________ 4
Master EcoNet Plus Device Features. _________________________________________________ 4
Container Features ___________________________________________________________________ 5
Dimensions nd Measurements ______________________________________________________ 5
Warning Symbols Used In This Manual _________________________________________ 6
Installation Rules Notes and Warnings _________________________________________ 6
Electrical Connections __________________________________________________________ 8
Connection To Pilot Valves __________________________________________________________ 10
Connection To Pilot Enclosure For Valves ____________________________________________ 11
Fuse Replacement ______________________________________________________________ 11
Keyboard nd Monitor ________________________________________________________ 12
Menu Layout __________________________________________________________________ 13
ccessing Basic Settings ____________________________________________________________ 13
dvanced Settings __________________________________________________________________ 14
larm Menu _________________________________________________________________________ 16
Calibration / Test Menu _____________________________________________________________ 17
Counter Menu _______________________________________________________________________ 18
Operation Description_________________________________________________________ 19
Manual Operating Mode ____________________________________________________________ 19
utomatic Operating Mode _________________________________________________________ 19
Proportional Operating Mode _______________________________________________________ 20
Special Manual Operating Mode ____________________________________________________ 20
Cleaning Function With Fan Off Post-Cleaning ______________________________________ 20
Selecting The Number Of Outputs __________________________________________________ 20
Pre-Coating Function _______________________________________________________________ 21
Cleaning Function From Remote Control ____________________________________________ 21
4-20 m Out Function ______________________________________________________________ 21
4-20 m IN Function ________________________________________________________________ 21
ctive Cycle 24 Vdc Output Signal __________________________________________________ 21
larms ______________________________________________________________________________ 22
Trouble Shooting F Q ________________________________________________________ 23
Maintenance __________________________________________________________________ 24
Scrapping _____________________________________________________________________ 24
Warranty ______________________________________________________________________ 24
Warranty Exclusions ___________________________________________________________ 24
Default Settings _______________________________________________________________ 25
Declaration Of Conformity Of The Manufacturer ______________________________ 26

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L S R S 4 8 5
I n M n 1 8 E PE
e n Re v . 0 0
T U R B O S r l D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
3
Description
M ster economizer with 2 RS-485 seri l interf ces RTU protocols to control industri l
dust collector system pneum tic cle ning.
Differenti l pressure digit l control through intern l tr nsducer, which llows the
ccur te n lysis of the cle ning filter clogging st tus.
Volt ge free cont ct digit l inputs, input nd output rel y cont cts.
LCD b cklit monochrom tic gr phic monitor where the following c n be re d t ny
time:
dP filter clog st tus
running solenoid v lves
time rem ining for next ir jet st rt
emission v lue
The device h s the output rel ys th t c n be ctiv ted in the event of solenoid v lve
f ult or minimum nd m ximum clogging.
Interf ce menu v il ble in five l ngu ges.
 Oper ting modes
m nu l, utom tic, proportion l, speci l m nu l.
 Select ble pressure unit of me sure
kP , millib r, mm H2O, Inch w.c.
 M nu l solenoid v lve ctiv tion.
 Oper ting time expressed in seconds nd minutes with select ble v lues for ny
pplic tion.
 Cle ning function with f n off (post-cle ning) by "dP f n" threshold in
utom tic/proportion l mode nd by cont ct in m nu l/speci l m nu l modes,
with select ble number of cycles up to 100.
 Sign l 24 Vdc to the termin ls 22_23 connector P11 ctive in output when
oper tion is set to m nu l.
With the utom tic oper tion, is ctiv ted upon re ching the dP St rt Cle ning
v lue, turns off when the low threshold is re ched dP End Cle ning.
 Hour counter nd impulse counter.
 Minimum dP l rm "broken sleeve" (with the possibility of inclusion/exclusion).
 M ximum dP l rm (clogged filter).
 F ulty solenoid v lve l rm.
 Filter element m inten nce l rm (with the possibility of inclusion/exclusion).
 Cle ning st rt from extern l cont ct.
 Compressed ir consent input.
 Pre-co ting function.

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L s R S 4 8 5
4 T U R B O S r l
D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
I n M n 1 8 E PE
R e v .0 0 en
Technical Specifications
Master EcoNet Plus Device Features.
Power volt ge
with utom tic switch
100 to 240 V c ± 10%
50-60 Hz
Altern tive power volt ge
upon request 24 V c or 24 Vdc ± 10%
Output volt ge for solenoid
v lve seri l line
24 Vdc – 12 W
Inputs from 4 to 20 mA x 2
Outputs proportion te to dP v lue
for remote pressure re ding from 4 to 20 mA x 2
Power Consumption 28 W tt m ximum lo d
Al rm Rel ys 2 norm lly closed
485 type seri l tr nsmission interf ces
with Modbus RTU protocol 2
Digit l Mosfet output to drive
n extern l rel y with coil up to 24 Vdc 1
Up to 250 solenoid v lves c n be
m n ged with 36 W tt power supply upon request
Displ y LCD b cklit monochrom tic
5 x 20 mm gl ss fuse 100 to 240 V c 1 x 1 A
24 V c or 24 Vdc 1 x 3 A
Oper ting temper ture -10 °C ÷ 55 °C
Stor ge temper ture -20 °C ÷ 60 °C
V lve opening impulse time 50 ms ÷ 10 s
Interv l p use time between
v lve opening 1 sec. ÷ 7200 sec.
Me sur ble pressure 0 - 10 kP
M ximum pressure pplic ble
to the g uge
50 kP – 0.5 b r
Higher Pressures
Will D m ge The Device

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L S R S 4 8 5
I n M n 1 8 E PE
e n Re v . 0 0
T U R B O S r l D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
5
Container Features
 ABS b se nd polyc rbon te lid.
 IP65 degree of w ter nd dust protection (EN60529).
 IK08/07 2 Joule imp ct resist nce (EN62262).
Dimensions And Measurements
+
Fastening
Weight 1.5 Kg

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L s R S 4 8 5
6 T U R B O S r l
D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
I n M n 1 8 E PE
R e v .0 0 en
Warning S mbols Used In This Manual
The inform tion reg rding s fety re highlighted using the symbols:
W rning-D nger Generic - W rning-
Risk – D nger Electric Current
Dispose ccording to the st nd rds for electric l
nd electronic equipment RAAE
Installation Rules Notes and Warnings
 Protect the device from direct exposure to sunlight.
 Do not position the device ne r or directly in cont ct with sources of he t
or electrom gnetic fields.
 Fix the device of height of t le st 60 cm from the ground.
In cle rly visible pl ce e sily ccessible.
 Connect the device to power lines other th n those for oper ting motors or other
l rge power devices which could gener te network interference or inst bility.
 The electric l supply of the unit must be protected by differenti l switch 230
V c~ 30 mA nd bipol r m gneto thermic 230 V c~ 10 A, positioned in pl ce
e sily ccessible.
 Before working on the equipment to perform ny oper tion switch off the
m gneto thermic differenti l switch.
 For electric oper tions, lw ys remove volt ge, w it 30 seconds for the
inside c p citors to disch rge before opening. At the end of the
oper tions, close the device to restore the correct degree of protection before
powering up.
 For the connection of the supply volt ge, use nti-fl me wires with minimum
section of 0.75 mm² certified nd conform to the st nd rd IEC60227 or IEC60245.
 Use fl me-ret rd nt c bles with minimum cross-section re of 0.75 mm² for ll
control sign ls.
 Use fl me-ret rd nt c bles with minimum cross-section re of 0.75 mm² to
connect to the indic ting rel ys.
 Use fl me-ret rd nt c bles with minimum cross-section re of 0.5 mm² for
electro v lves control sign ls.
 The wire ground conductor of protection must be yellow/green.
 The wire ground conductor of protection must be connected first.
 The wire which is colored yellow/green must only be used for the ground
conductor.

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L S R S 4 8 5
I n M n 1 8 E PE
e n Re v . 0 0
T U R B O S r l D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
7
 The c ble gl nds must be chosen ccording to the di meter of the c ble to be
used.
 The se ling of the press c ble is gu r nteed by the compression of the rubber
g sket th t tightens on the outer di meter of the c ble.
 The tightness of the c ble gl nd is gu r nteed by the compression of the rubber
se l th t tightens on the outer di meter of the c ble.
 The size of c ble nd c ble gl nd must ensure th t power cord tr ction is not
cting on the termin ls.
 The termin l block must not be the point of mech nic l nchoring of the
conductors.
 The c ble gl nd PG9 supplied on request, h s c ble di meter minimum of 4 mm
nd m ximum of 8 mm, with cl mping nut by 19 mm.
 Any use not described in this user instruction m nu l or incorrect use of the
device m y c use d m ge to the device or to the devices connected to it.
 Furthermore, incorrect use or t mpering with the device m y c use injury.
 W terproofness of the c sing is gu r nteed when the fl p is closed.
 M ke sure th t rigid or flexible ducts used for wiring, if ny, do not fill up with
w ter or other liquids.
 Do not m ke holes not protected on the cont iner or protected by ccessories with
protection degree lower th n th t of the housing of the control unit.
 Cut off power supply immedi tely if w ter is found in the c sing.
 If the control unit is used in w ys not specified by the m nuf cturer, the
protection provided by the device m y be imp ired.
 The Control Unit does not rele se potenti lly toxic or h rmful subst nces to the
he lth nd the environment.
 No p rt with d ngerous volt ge is norm lly ccessible.
Do not use the control unit if you h ve not re d or do not underst nd this m nu l.

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L s R S 4 8 5
8 T U R B O S r l
D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
I n M n 1 8 E PE
R e v .0 0 en
Electrical Connections
To connect the wires to the M ster EcoNet Plus unit,
remove the cover p nel to ccess the termin l
bo rd, unscrewing the two screws.

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L S R S 4 8 5
I n M n 1 8 E PE
e n Re v . 0 0
T U R B O S r l D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
9
4

U s e A n d M a i n t e n a n c e I n s t r u c t i o n s
Ma s t e r E c o N e t P lu s E C + + L s R S 4 8 5
1 0 T U R B O S r l
D u s t F i l t e r C o m p o n e n t s
V i P o 3 3 / 3 5 2 0 8 1 1 C e s n o M d e r n o ( M B ) I t l y T e l + + 3 9 0 3 6 2 5 7 4 0 2 4 F x + + 3 9 0 3 6 2 5 7 4 0 9 2
I n M n 1 8 E PE
R e v .0 0 en
Connection To Pilot Valves
Connect the power supply wiring c ble to the solenoid v lves from the P10
connector on the termin l of control bo rd to the first electro v lve in the input
indic ted with IN:
connect the other electro v lves sequenti lly using the wiring h rness with the
PG7 connectors respecting the IN -> OUT pol rity, ssemble the g skets to
ensure the IP se l of the circuit.
The connector of the l st electro v lve m rked
OUT nd not used must be closed with PG7
connector by removing the cylindric l rubber plug
provided s protection for tr nsport-only.
Wires of the connection c ble must be connected to the pol rized connectors t
the positions:
 1 brown wire power supply +
 2 white wire ctiv tion sign l
 3 green wire power supply
centr l position with gnd symbol 0 V
The c ble used for wiring is of the type H05VV-F 0.72 mm² - 19 Awg