turck GDP-N/FW2.3 Use and care manual

Integration Manual
excom I/O System
Integration in Centum VP
via PROFIBUS

Contents
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Contents
1 About this manual ..............................................................................................................................3
1.1 Target groups ...................................................................................................................3
1.2 Explanation of symbols used.........................................................................................3
1.3 Other documents.............................................................................................................3
1.4 Feedback about these instructions ..............................................................................4
2 Notes on the system ...........................................................................................................................5
2.1 System identification ......................................................................................................5
2.2 Turck service .....................................................................................................................5
3 For your safety ....................................................................................................................................6
3.1 Intended use .....................................................................................................................6
3.2 General safety instructions ............................................................................................6
3.3 Notes on Ex protection ...................................................................................................6
4 Integrating the excom system with Centum VP ...........................................................................7
4.1 Requirements ...................................................................................................................7
4.2 Installing the GSD file......................................................................................................9
4.3 Creating an excom station and excom modules .................................................... 14
4.4 Parameterizing excom modules ................................................................................ 16
4.4.1 Example: GDP C.............................................................................................................................. 17
4.4.2 Example: DM80 .............................................................................................................................. 19
4.4.3 Example: DO40............................................................................................................................... 20
4.4.4 Example: AIH40 .............................................................................................................................. 21
4.4.5 Example: AOH40............................................................................................................................ 22
4.5 Configuring the PROFIBUS module ALP121............................................................ 23
4.6 Set system redundancy and HCIR.............................................................................. 26
4.6.1 System redundancy for ALP121............................................................................................... 26
4.6.2 HCIR in Centum VP........................................................................................................................ 31
4.7 Configure I/O signals.................................................................................................... 32
4.8 Set I/O signals in Control Drawing............................................................................. 42
5 Turck branches — contact data .................................................................................................... 54

About this manual
Other documents
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1 About this manual
The instructions set out how to integrate the excom system into the CentumVP control system
from Yokogawa via PROFIBUS in the event of system redundancy.
Read this manual and the applicable documents carefully before the integration. This will
prevent the risk of personal injury and damage to property. Keep this manual safe during the
service life of the product. If the product is passed on, hand over this manual as well.
The manual describes the possibilities for GSD-based integration from the installation right
through to the handling of the I/O data and the associated diagnostics. Other applications of
the excom system are described in addition to the general integration:
nSet up system redundancy
nSet parameters
nLoad parameters to the device
Keep these instructions safe during the service life of the product. If the product is passed on,
pass on these instructions as well.
1.1 Target groups
These instructions are written for specifically trained personnel and must be read carefully by
anyone entrusted with the installation, commissioning, operation, maintenance, disassembly or
disposal of the device.
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe
injury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Other documents
Besides this document the following material can be found on the Internet at www.turck.com:
nData sheet
nQuick Start Guides
nexcom manuals
nApprovals

About this manual
Feedback about these instructions
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1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the system
Turck service
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2 Notes on the system
2.1 System identification
This manual applies to the Turck I/O system excom.
2.2 Turck service
Turck supports you in your projects – from the initial analysis right through to the commission-
ing of your application. The Turck product database at www.turck.com offers you several
software tools for programming, configuring or commissioning, as well as data sheets and CAD
files in many export formats.
The contact data for Turck branches is provided at [}54].

For your safety
Notes on Ex protection
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3 For your safety
The product is designed according to state of the art technology. Residual hazards, however,
still exist. Observe the following safety instructions and warnings in order to prevent danger to
persons and property. Turck accepts no liability for damage caused by failure to observe these
safety instructions.
3.1 Intended use
The excom I/O system can be integrated on a GSD basis via PROFIBUS into the CentumVP
control system from Yokogawa.
The device must only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.2 General safety instructions
nThe device must only be fitted, installed, operated, parameterized and maintained by trained
and qualified personnel.
nOnly use the device in compliance with the applicable national and international regula-
tions, standards and laws.
nThe device meets the EMC requirements for the industrial areas. When used in residential
areas, take measures to prevent radio frequency interference.
nOnly combine devices for which the technical data is suitable for joint use.
nFaulty repairs can lead to the device failing and to accidents leading to property damage and
personal injury. Do not interfere with or modify the system components. These devices are
not intended for repair. Take defective devices out of operation and send them to Turck for
fault analysis. Observe our return acceptance conditions when returning the device to Turck.
3.3 Notes on Ex protection
nOnly use the device in Ex areas when installed in the appropriate protective housing.
nObserve national and international regulations for explosion protection.
nWhen using the device in Ex areas, the user must have knowledge of explosion protection
(IEC/EN 60079-14 etc.).
nOnly use the device within the permissible operating and ambient conditions (see certifica-
tion data and Ex approval specifications).
nCables and terminals with intrinsically safe circuits must be indicated — use light blue for
color-coding. Separate cables and terminals from non-intrinsically safe circuits or isolate
accordingly (IEC/EN 60079-14).
nComplete certification of intrinsic safety.
nNever connect equipment to intrinsically safe circuits if this equipment was previously used
once in non-intrinsically safe circuits.
nPlease follow the instructions for use for the built-in equipment.

Integrating the excom system with Centum VP
Requirements
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4 Integrating the excom system with Centum VP
4.1 Requirements
Hardware used
This example uses the following hardware:
Yokogawa hardware
n2 × PROFIBUS module APL121
Turck hardware
nMT08-N module rack
n2 × Gateway GDP-N/FW2.3
nDM80-N digital I/O module
nDO40-N digital output module
nAIH40-N analog input module
nAOH40-N analog output module
nPROFIBUS cable
GDP-N/FW2.3
DM80-N
DO40-N
MT08-N
AIH401-N
AOH401-N
PSM24-N.1
Fig.1: Example setup of the excom station

Integrating the excom system with Centum VP
Requirements
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Software used
This example uses the following software:
Yokogawa software
nCENTUM VP R6
nSYCON.net
Turck software
nGSD file V2.0.4
nGateway firmware V2.3.3.0

Integrating the excom system with Centum VP
Installing the GSD file
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4.2 Installing the GSD file
The GSD file for the excom system is available as a zip file for download from www.turck.com.
Unpack the zip file.
Proceed as follows to install the GSD file:
Opening Centum VP.
In the All Folders project tree, select the node that has an FCS (Field Control Station) and
the two PROFIBUS modules ALP121.
Double-click the NODE1 node.
In the Opened Folder main window: NODE1 double-click the 3ALP121 PROFIBUS mod-
ule.
Fig.2: Open the project
aThe Start Builder window opens.

Integrating the excom system with Centum VP
Installing the GSD file
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Select the PROFIBUS-DP Configurator.
Click OK.
Fig.3: Start Builder
aThe SYCON.net software opens.
Select Network Ò Import Device Descriptions… from the top menu bar.
Fig.4: Select Import Device Descriptions…
aA window opens in which the GSD file can be selected.

Integrating the excom system with Centum VP
Installing the GSD file
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Select the GSD file.
Click Open.
Fig.5: Select the GSD file
aA query window for selecting the graphical representation opens. The graphical display
enables a distinction to be made between devices created in the configurator.
Click Yes to import the corresponding graphic file in bitmap format.
Fig.6: Import a bitmap file
aA selection window for the bitmap file opens.

Integrating the excom system with Centum VP
Installing the GSD file
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At the bottom of the window, select the file type Bitmap (*.db; * bmp) from the drop-
down menu.
Select the desired bitmap file.
Click Open.
Fig.7: Select the bitmap file
aAfter the import is successfully completed, a query window opens. The device catalog
must be reloaded.

Integrating the excom system with Centum VP
Installing the GSD file
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Click Yes.
Fig.8: Load the device catalog

Integrating the excom system with Centum VP
Creating an excom station and excom modules
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4.3 Creating an excom station and excom modules
The excom station and excom modules must be added to the PROFIBUS configuration. To do
this, the GSD file must be installed.
In the right side bar, select the GSD file excom(2.0.4) and drag and drop it to the
PROFIBUS line in the project window.
Fig.9: Add the device by drag and drop
To open the excom station configuration, double-click the excom(2.0.4) device.
Alternatively: Right-click on the excom(2.0.4) device and click Configuration… in the
context menu.
Fig.10: Click Configuration…
aThe configuration window opens.

Integrating the excom system with Centum VP
Creating an excom station and excom modules
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The excom modules must be selected from left to right according to their arrangement on the
module rack. The GDP… gateway only needs to be selected once in the case of redundancy.
Under the Navigation Area click Ò Modules.
In the Available Modules window, select the excom modules and add them to the con-
figuration using Append. The slot numbering is displayed automatically.
In this example, the following excom modules are selected:
nGateway GDP C
nDM80 digital input module
nDO40. digital output module
nAIH40 1H analog input module
nAOH40 analog output module
Fig.11: Configuration window

Integrating the excom system with Centum VP
Parameterizing excom modules
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4.4 Parameterizing excom modules
The gateway or modules can be parameterized in the configuration window. The configuration
window can be opened in the project window by double-clicking, or in the context menu of the
excom station.
In the Navigation Area, under Configuration click Ò Parameters.
Select the desired excom module from the Module: drop-down menu.
Under Value, double-click or tap the space bar to select the displayed value. A drop-
down menu opens.
In the drop-down menu, set the desired parameter value.
Fig.12: Set parameters (GDP C example)

Integrating the excom system with Centum VP
Parameterizing excom modules
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4.4.1 Example: GDP C
In the following example, the GDP… gateway is parameterized.
Select Module Ò GDP C from the drop-down menu.
Set the parameter values for each channel under Value.
Parameter overview — AIH40
Parameter name Value Meaning
Mains frequency 50Hz
60Hz
Select a filter:
To suppress possible overlays due to mains disturbances in
analog signals, either a 50-Hz filter or a 60-Hz filter can be
selected.
Analog data format MSB status
LSB status
No status
Set the status bit position:
The status bit of an analog input channel can be mapped
into the process input data of the channel and the position
(MSB or LSB) can be determined.
nStatus MSB: Status bit at bit position 215
nStatus LSB: Status bit at bit position 20
nNo status: Measured value without status bit
Module racks MT08
MT16
MT24
Select the module rack used:
nMT08 (8 I/O modules)
nMT16 (16 I/O modules)
nMT24 (24 I/O modules)
Redundancy mode Off
Line redundancy
System redundancy
Select the type of redundancy:
nGateway without redundancy function
nLine redundancy
nSystem redundancy
Power supply unit Simple
Redundant
Select diagnostics
Simple: Both power supplies supply the excom station with
voltage; status information about the redundant supply is
not output.
Redundant: Both power supplies supply the excom station
with voltage and status information about the redundant
supply is output.
HCIR active Off
On
Enable online configuration
This bit must be set by the PROFIBUS master before the HCIR
sequence starts. During the HCIR sequence, the outputs
retain their last valid value. After the HCIR sequence is
completed, the outputs are set to the current status of the
process values.
HCIR WCBC factor Basis × 1
Basis × 16
Select the factor for generating the max. holding time of the
outputs between old and new configuration
HCIR WCBC basis
(× 100ms)
0…63 (default: 5)Define the basis of the changeover time
Address offset Off
On
Activate or deactivate address offsets for line redundancy
Offset value 0…124 (default: 0) Select address offsets for generating a virtual address for the
redundant gateway (default value: 0, must be at least 1)
CAN redundancy Off
On
Activate or deactivate internal communication redundancy
(gateway module communication)
SF2/SF3 Reserved

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Parameterizing excom modules
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Parameter name Value Meaning
The following parameter applies only to the gateway configuration with the suffix "C" (cyclic data) or "YO" (control
data for Yokogawa redundancy) for ALP111.
Cyclic data The default value of this parameter is "0" and must not be
changed.

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Parameterizing excom modules
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4.4.2 Example: DM80
The DM80 digital module is parameterized in the following example.
Select Module Ò DM80 from the drop-down menu.
Set the parameter values for each channel under Value.
DM80: Parameter overview
The parameters are set in pairs for the particular two channels (1/2, 3/4, 5/6, 7/8).
Parameter name Value Meaning
Short circuit monitoring On
Off
Activate or deactivate the short circuit monitoring in pairs
The output signal can only be monitored when activating
the output.
Wire-break monitoring On
Off
Activate or deactivate the wire-break monitoring in pairs
The output signal can only be monitored when activating
the output.
Substitute value strategy Min. value
Max. value
Last valid value
Set substitute value per channel: minimum (0), maximum (1)
or last valid value (0 or 1)
Effective direction Input
Output
Set channels as input or output
Input: The channels of the module are switched in groups as
inputs (1/2, 3/4, 5/6, 7/8). The DM80-N S and DM80-N S8I
variants provide a status.
Output: The channels of the module are switched as outputs
in groups (1/2, 3/4, 5/6, 7/8). The DM80-N S variant on the
other hand also provides a status for the outputs.
Polarity Normal
Inverted
Activate or deactivate signal inversion
Debouncing Off
10ms
20ms
50ms
Set the additional input signal loss
Channel 1…8 Active
Inactive
Activate or deactivate channel 1…8
If a channel is not used, it can be switched off to prevent
unwanted fault signals.

Integrating the excom system with Centum VP
Parameterizing excom modules
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4.4.3 Example: DO40
The DO40 digital module is parameterized in the following example. The parameters are
presented individually for each channel.
Select Module Ò DO40 from the drop-down menu.
Set the parameter values for each channel under Value.
DO40: Parameter overview
Parameter name Value Meaning
Short circuit monitoring On
Off
Activate or deactivate short-circuit monitoring channel-by-
channel
The output signal can only be monitored when activating
the output.
Wire-break monitoring On
Off
Activate or deactivate wire-break monitoring channel-by-
channel
The output signal can only be monitored when activating
the output.
Substitute value strategy Min. value
Max. value
Last valid value
Set substitute value per channel: minimum (0), maximum (1)
or last valid value (0 or 1)
Polarity Normal
Inverted
Activate or deactivate signal inversion