Turnstiles Traffic H1 User manual
Operating Instructions
Traffic H1 Swing Gate
Horizontal Barrier
2 5816,0013US / Version 02
www.TURNSTILES.us, Inc.
8641 S. Warhawk Road
Conifer, CO 80433
USA
Tel.: +1 303 670 1099
E-Mail: [email protected]
Internet: www.TURNSTILES.us
Traffic H1 Swing Gate Horizontal Barrier
Important Safety Instructions
5816,0013US / Version 02 3
Important Safety Instructions
Read and follow all instructions.
Never let children operate or play with barrier controls.
Keep the remote control (where provided) away from
children.
Personnel should keep away from a barrier arm in motion
and keep the moving barrier arm in sight until it is
completely closed or opened. No one should cross the
path of a moving barrier arm.
Test the barrier system monthly. After adjusting the force
or the limit of travel, retest the barrier system. Failure to
adjust and retest the barrier system properly can increase
the risk of injury or death.
Keep barrier properly maintained. Read the owner's
manual. Have a qualified service person make repairs to
barrier hardware.
The barrier is for vehicles only. Pedestrians must use
separate entrance.
Save these instructions.
Traffic H1 Swing Gate Horizontal Barrier
4 5816,0013US / Version 02
Traffic H1 Swing Gate Horizontal Barrier
Contents
5816,0013US / Version 02 5
Contents
1General....................................................................................9
1.1 Information regarding the operating instructions ...........9
1.2 Pictogram explanation .................................................10
1.3 Limitation of liability......................................................11
1.4 Copyright protection.....................................................11
1.5 Scope of delivery .........................................................12
1.6 Warranty ......................................................................12
1.7 Customer service.........................................................12
1.8 Environmental protection .............................................13
2Safety ....................................................................................14
2.1 Intended use of the barriers.........................................14
2.1.1 Intended use for certain road vehicles .........15
2.1.2 Barrier, pedestrian traffic impossible............15
2.1.3 Barrier, pedestrian traffic not impossible......16
2.1.4 Non-Intended use.........................................16
2.2 Operator's responsibility ..............................................17
2.3 Changes and modifications .........................................17
2.4 Specialists and operating personnel............................18
2.4.1 Requirements ...............................................18
2.5 Personal protective equipment ....................................19
2.6 Occupational safety and special dangers....................19
2.6.1 Danger symbols on the
MHTMTM MicroDrive barrier..........................19
2.6.2 Hazard notes and occupational safety .........20
2.7 Danger area.................................................................26
3Identification.........................................................................27
3.1 Type plate ....................................................................27
4Technical data ......................................................................28
4.1 Dimensions and weight................................................28
4.1.1 Electrical connection ....................................29
4.1.2 Operating conditions ....................................29
4.1.3 Operating times ............................................29
4.2 Control unit...................................................................30
4.3 Plug-in module "Detector A–B"....................................31
4.4 Plug-in module "Radio"................................................31
5Design and function.............................................................32
5.1 Design..........................................................................32
5.2 Function .......................................................................32
Traffic H1 Swing Gate Horizontal Barrier
Contents
6 5816,0013US / Version 02
6Transport and storage ........................................................ 33
6.1 Safety .......................................................................... 33
6.2 Transport inspection.................................................... 34
6.3 Transport..................................................................... 34
6.4 Storage........................................................................ 35
7Assembly and installation .................................................. 36
7.1 Safety .......................................................................... 36
7.2 Required steps ............................................................ 36
7.3 Foundation and empty conduits.................................. 37
7.3.1 Foundation and empty conduits
for the barrier ............................................... 38
7.4 Unpacking ................................................................... 40
7.5 Open barrier housing .................................................. 41
7.6 Assemble housing....................................................... 42
7.7 Check assembly and installation................................. 43
8Electrical connection .......................................................... 44
8.1 Safety .......................................................................... 44
8.2 Installing electrical protective devices......................... 46
8.3 Connecting the mains supply...................................... 47
8.4 Connect customer's control lines
(signalling devices)...................................................... 49
8.4.1 Connecting safety loops and /
or safety scanners ....................................... 50
8.4.2 Connecting safety loop ................................ 51
8.4.3 Connecting testable safety devices
and test them ............................................... 52
8.4.4 Connecting emergency opening contacts ... 52
8.4.5 Digital inputs ................................................ 52
8.4.6 Digital outputs and output relays ................. 53
8.5 Checking the electrical connection ............................. 53
9Assembling flange and barrier arm................................... 54
9.1 Safety .......................................................................... 54
9.2 Check swivel range, set close direction
and mount flange ........................................................ 56
9.3 Mount the barrier arm and the anchor support ........... 58
10 Start-up and operation........................................................ 62
10.1 Safety ..................................................................... 62
10.2 Commissioning............................................................ 63
10.3 Switching on and off the barrier .................................. 64
10.4 Opening and closing the barrier manually .................. 65
10.5 Putting the barrier temporarily out of operation .......... 66
Traffic H1 Swing Gate Horizontal Barrier
Contents
5816,0013US / Version 02 7
11 Cleaning and maintenance .................................................67
11.1 Safety ......................................................................67
11.2 Cleaning ......................................................................68
11.3 Cleaning from the outside............................................68
11.4 Clean barrier housing from the inside..........................68
11.5 Maintenance schedule.................................................69
12 Malfunctions .........................................................................71
12.1 Safety ......................................................................71
12.2 Malfunction table – barrier malfunctions......................72
12.3 Warning and interference messages on the display....76
12.3.1 Event, warning and error messages –
Logic control (Control unit) ...........................76
12.3.2 Event, warning and error messages –
Motor GW .....................................................78
12.3.3 Event, warning and error messages –
Detector ........................................................80
12.3.4 Event, warning and error messages –
All modules ...................................................80
12.4 Reset the barrier ..........................................................81
12.5 Moving the barrier arm in case of power failure ..........82
13 Repair ....................................................................................84
13.1 Safety ......................................................................84
13.2 Spare parts ..................................................................85
13.3 Replacing the barrier arm ............................................85
14 Decommissioning, disassembly and disposal .................87
15 Grant of equipment authorization –
Radio receiver module ........................................................89
16 Appendix...............................................................................91
16.1 Wiring diagrams...........................................................91
Index..............................................................................................99
Traffic H1 Swing Gate Horizontal Barrier
8 5816,0013US / Version 02
Traffic H1 Swing Gate Horizontal Barrier
General
5816,0013US / Version 02 9
1 General
1.1 Information regarding the operating instructions
These operating instructions provide crucial information on
handling of MHTMTM MicroDrive. Pre-requisite for safe working is
the observance of all specified safety notes and instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct
proximity of the barrier, well accessible to the personnel at all
times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.
Parameterisation of the barrier
control unit MGC and MGC Pro NOTE!
For parameterisation of the control units, see
separate document "Description of control units
MGC and MGC Pro for MHTMTM MicroDrive
barriers (Doc-ID: 5816,0006)".
Traffic H1 Swing Gate Horizontal Barrier
General
10 5816,0013US / Version 02
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are followed by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER
The signal word DANGER points to an immediately
dangerous situation, which leads to death or
severe injuries if it is not avoided.
WARNING
The signal word WARNING points to a potentially
dangerous situation, which can lead to death or
severe injuries if it is not avoided.
CAUTION
The signal word CAUTION points to a potentially
dangerous situation, which can lead to minor
injuries if it is not avoided.
NOTICE
The signal word NOTICE points to a potentially
harmful situation, which can lead to property
damage if it is not avoided.
Hints and recommendations NOTE!
…highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.
Traffic H1 Swing Gate Horizontal Barrier
General
5816,0013US / Version 02 11
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
1.4 Copyright protection
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery
contract, the general terms and conditions as well as the
manufacturer's conditions of delivery and the statutory provisions
valid at the time of contract conclusion shall apply.
In no event shall manufacturer be liable for any incidental, indirect,
special or consequential damages in connection with the use of
the product.
Manufacturer retains sole and exclusive ownership of all
intellectual property rights with respect to the products.
Surrendering the operating instructions to third parties without
written permission of the manufacturer is not permitted.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not per-
mitted without the manufacturer's written declaration of consent.
Traffic H1 Swing Gate Horizontal Barrier
General
12 5816,0013US / Version 02
1.5 Scope of delivery
The scope of delivery comprises:
1 Barrier housing
incl. drive unit and control
1 Barrier
2 Mounting profiles
Options if applicable
Documentation for the barrier.
1.6 Warranty
1.7 Customer service
Subject to the condition that the operating instructions are
observed, and that no inadmissible operations are carried out on
the technical equipment, and that the installation has suffered no
mechanical damage,we grant a warranty on all mechanical and
electrical components of the product to the extent as stated in its
standard terms of sales and delivery or as contractually agreed in
writing.
We makes no warranties, express or implied, regarding the
products, including the value, design, condition, merchantability or
fitness for particular purpose or use of the products.
Your vendor is available to you for technical information
For the address, see invoice, delivery note or the reverse of these
instructions.
NOTE!
In order to enable fast handling note the data of the
type plate such as type code, serial number,
version etc. before calling.
Traffic H1 Swing Gate Horizontal Barrier
General
5816,0013US / Version 02 13
1.8 Environmental protection
NOTICE
Danger for the environment by improper
disposal of components or the barrier!
In case of improper disposal of components
or the barrier, damage to the environment may
result.
– Observe the local and national laws and
directives.
– Disassemble barrier according to resources.
Sort resources and supply them to recycling.
Traffic H1 Swing Gate Horizontal Barrier
Safety
14 5816,0013US / Version 02
2 Safety
2.1 Intended use of the barriers
The MHTMTM MicroDrive Traffic barriers are solely intended for
temporarily blocking the access by vehicles and on foot to specific
public or industrial areas and leaving of these areas by specific
motor vehicles and/or persons, or to temporarily lock lanes or
paths.
The barrier must only be controlled by a person or by external
systems in the manual modes. The setting of automatic operating
mode at the MGC control unit is not intended for these barriers.
The barrier must be monitored with induction loops and/or safety
scanners.
To reach the required minimum protection level in the industrial
area, the entire swivel range of the barrier arm must be monitored
by a contact-free safety device. We recommend using safety laser
scanners as a safety device.
In the public area, only the slow-moving horizontal barriers
TRAFFIC H1L at the slowest speed must be used to avoid
exceeding the permitted impact forces.
The barrier must only close against flowing traffic. The barrier must
never close with flowing traffic. Exceptions are systems with
changing crossing traffic in industrial areas.
Permitted use: Closing of the
barrier against traffic
Mag00570
Fig. 1: Closing of the barrier against traffic
Forbidden: Closing of the barrier
with traffic
Mag00572
Fig. 2: Closing of the barrier with traffic
Traffic H1 Swing Gate Horizontal Barrier
Safety
5816,0013US / Version 02 15
An industrial folding arm must only be used in industrial plants.
Folding arm in industrial facilities
Fig. 3: Folding arm
Before lanes are blocked, the flowing traffic must be stopped by
suitable signals (traffic lights) in front of the barrier.
Electrical energy is used exclusively for operating the barrier.
The barrier consists of a barrier housing with drive system and
control, as well as the barrier arm.
2.1.1 Intended use for certain road vehicles
Certain road vehicles according to chapter 1.1 paragraph 1 need to
have sufficiently large metal areas in the vehicle floor area to
enable detection by induction loops.
Other or complementary safety facilities must be provided for road
vehicles that cannot be detected by induction loops due to the
metal area in the vehicle floor area being too small.
Additional safety installations must be provided for motorcycles.
Passages for motor vehicles and motorcycles must be constructed
apart from one another.
2.1.2 Barrier, pedestrian traffic impossible
In vehicle barriers where pedestrian traffic is excluded, use for
pedestrian traffic is non-intended use.
The presence of persons and animals must be excluded by the
operator.
Traffic H1 Swing Gate Horizontal Barrier
Safety
16 5816,0013US / Version 02
2.1.3 Barrier, pedestrian traffic not impossible
In vehicle barriers where pedestrian traffic cannot be excluded, use
for pedestrian traffic is intended use.
If persons and animals may be present, only the following barrier
type may be used.
Traffic H1L at the slowest speed
It must be ensured that the swivel range of the barrier arm is
monitored by a contact-free safety device. The safety device for
recognition of the presence of persons and animals must be sized
and installed so that no persons or animals can be touched by the
barrier arm.
We recommend using safety laser scanners as a safety device.
2.1.4 Non-Intended use
Use of the barriers in the public rail transport system for shutting off
rail-bound vehicles is not permitted.
The barriers are not approved for pedestrian traffic, bicycles or
animals.
The barriers must not be used in explosive environments.
All uses not described as intended use are prohibited.
No accessories must be connected or installed if they are not
specified expressly according to quantity and characteristics and
approved by Magnetic Autocontrol.
WARNING
Non-intended use is dangerous!
Every non-intended use can lead to dangerous
situations.
– Only use barrier as intended.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
Traffic H1 Swing Gate Horizontal Barrier
Safety
5816,0013US / Version 02 17
2.2 Operator's responsibility
The operator must comply with the statutory obligations regarding
work safety.
In addition to the work safety notes in these operating instructions,
the safety, accident prevention and environmental provisions
applicable for the area the barrier is used in must be complied with.
In particular, the operator must:
gather information on applicable work protection provisions.
determine additional dangers in a risk assessment.
implement the required method of operation of the barrier on
site from the operating instructions.
regularly verify throughout the barrier's time of use that the
operating instructions drawn up by him comply with the current
state of the regulations.
adapt the operating instructions to any new provisions,
standards and usage conditions - where required.
clearly determine the responsibilities for installation, operation,
maintenance and cleaning of the barrier.
ensure that all employees that are working at or with the barrier
have read and understood the operating instructions.
Furthermore, the operator must train personnel regarding the
use of the barrier at regular intervals and provide information on
possible dangers.
Furthermore, the operator is responsible for:
keeping the barrier in perfect technical order and condition at all
times.
maintaining the barrier according to the maintenance intervals
and performing the safety inspections as stipulated.
checking all protective facilities for completeness and proper
function at regular intervals.
The operator is also responsible that the danger area of the barrier
arm cannot be accessed by any unauthorised persons, and in
particular not by children, under any circumstances, in systems
used only for vehicle traffic.
2.3 Changes and modifications
Changes, modifications and re-builds of the barrier or installation
can cause unforeseen danger.
A written authorisation of the manufacturer is required before
executing any technical changes and extensions on the barrier.
Traffic H1 Swing Gate Horizontal Barrier
Safety
18 5816,0013US / Version 02
2.4 Specialists and operating personnel
2.4.1 Requirements
WARNING
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable bodily
injuries and property damage.
– Have any activities only carried out by the
individuals designated for that purpose.
The operating instructions specify the following qualification
requirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the
operator with regard to the work assigned to them and possible
hazards arising from improper conduct.
Specialised staff
are able, due their technical training, knowledge and experience
as well as their knowledge of the pertinent regulations able to
carry out the work assigned to it and to independently recognize
potential hazards.
Electrical specialists
are able, due to their technical training, knowledge and
experiences as well as knowledge of the relevant standards
and regulations, to execute tasks on electrical systems and to
independently recognize possible hazards.
In Germany, the electrical specialist must comply with the
provisions of accident prevention regulation BGV A3 (e.g.
master electrical fitter). Appropriate regulations apply in other
countries. The regulations valid there must be observed.
The installation is to be made by a professional installer
according to NFPA 70 National Electrical Code and Local Code.
MHTMTM MicroDrive service experts
comply with the requirements of the electricians named here.
Additionally, these electricians are trained and authorised by
MAGNETIC to perform special repair and service work on
MHTMTM MicroDrive barriers.
It must be expected that only those people are deployed who carry
out their work reliably. People, whose ability to respond is affected,
e.g. by drugs, alcohol or medicines, must not be used.
Furthermore, the age and profession-specific regulations valid at
the operating location must be observed when selecting personnel.
Traffic H1 Swing Gate Horizontal Barrier
Safety
5816,0013US / Version 02 19
2.5 Personal protective equipment
It is necessary to wear personal protective equipment when
dealing with the barrier so as to minimise health hazards.
Before carrying out any work, properly dress in the necessary
protective equipment such as work clothes, protective gloves,
safety shoes, helmet and wear during work.
2.6 Occupational safety and special dangers
The remaining risks resulting from the risk analysis are specified in
the following section.
Observe the safety notes listed here and the warning notes
mentioned in the other chapters of these instructions to reduce
health hazards and to avoid dangerous situations.
2.6.1 Danger symbols on the MHTMTM MicroDrive barrier
The relevant dangerous areas on the barriers can be identified by
the following pictograms:
Electric voltage DANGER
Mortal danger by electric voltage!
... indicates life threatening situations caused by
electric voltage. Non-observance of the safety
instructions causes severe injuries or death.
Necessary work may only be carried out by an
electrical specialist.
This pictogram is fixed on the following component:
– Assembly plate in the barrier housing.
WARNING
Danger of crushing!
… indicates the presence of components and items
moving towards each other. Non-observance of the
safety instructions can lead to severe injuries.
This pictogram is fixed on the following component:
– At the access points for the lever system on the
front and rear of the top assembly plate.
– At the access point for the flanged shaft on the
front and rear of the top assembly plate.
Traffic H1 Swing Gate Horizontal Barrier
Safety
20 5816,0013US / Version 02
Hot surfaces CAUTION
Danger of burns!
… indicates the presence of a hot surface. Non-
observance of the safety instructions can lead to
minor injuries.
This pictogram is fixed on the following component:
– Motor in the barrier housing.
– Heating (optional) in the barrier housing.
2.6.2 Hazard notes and occupational safety
For your own safety and for the protection of the barrier
modules, the following information must be observed and
complied with:
Electric voltage DANGER
Mortal danger by electric voltage!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out
work on the electrical system.
– Switch off power supply and secure against re-
activation before performing any work. Test for
absence of voltage!
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture and dust away from live parts.
Moisture or dust may cause a short circuit. If the
electrical connection is established during
precipitation, e.g. rain or snow, penetration of
moisture must be prevented by suitable
measures, such as a protective cover.
Traffic H1 Swing Gate Horizontal Barrier
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