Tuthill Fill-Rite FR102PH Use and care manual

1
Remote Dispensing Cabinets
Models
FR102PH
FR302DP
FR902DP
FR910PM
Owners Installation, Operation, and Safety Manual
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

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IMPORTANT! These boxes contain information that illustrates a point that may save
time or may be key to proper operation, or clarifies a step.
Table of Contents
About This Manual...................................................................................................................................2
Safety Information ...................................................................................................................................3
Locking ....................................................................................................................................................3
Installation ...............................................................................................................................................3
Mechanical Installation ............................................................................................................................5
Electrical Installation................................................................................................................................5
Wiring Diagrams.................................................................................................................................6-13
Plumbing Instructions ............................................................................................................................14
Operating Instructions............................................................................................................................14
Fluid Compatibility .................................................................................................................................16
Wetted Parts..........................................................................................................................................16
Assembly and Disassembly..............................................................................................................16-17
Cabinet Exterior Dimensions ............................................................................................................18-20
Thank You!
Thank you for your purchase of the Fill-Rite® Dispenser Cabinet! Your Fill-Rite product comes with
over 80 years of fluid transfer experience behind it, providing you the value that comes with superior
performance, user friendly design, long service life, and solid, simple engineering. Experience that
gives you peace of mind.
Excellence at Work. Excellence in Life.
About This Manual
From initial concept and design through its final production, your Fill-Rite dispenser is built to provide
years of trouble free use. To ensure it provides that service, it is critical that you read this entire
manual prior to attempting to install or operate your new dispenser. Become familiar with the
terms and diagrams, and pay close attention to the highlighted areas with the following labels:
At Fill-Rite, your satisfaction with our products is paramount to us. If you have questions or need
assistance with your product, please contact us at 1-800-634-2695 (M-F 8 AM–5 PM ET).
Warranty information for your Fill-Rite product can be found at: www.fillrite.com
CAUTION! Failure to observe a “Caution” can cause damage to the equipment.
WARNING! Emphasizes an area in which personal injury or even death could result
from failure to follow instructions properly. Mechanical damage may also occur.
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IMPORTANT! Remote dispensers and tank top pumps must be installed in accordance
with local, state, and national electrical code NEC/ANSI/NFPA 70, NFPA 30, NFPA 30A,
and NFPA 395.
Safety Information
Locking
Your Fill-Rite pump nozzle can be locked for added security.
With the pump turned off, and the nozzle in the stored position, a
lock can be inserted through the nozzle rest and the nozzle
handle opening. This configuration prevents the nozzle from
being removed and the pump being turned on.
Installation
An emergency shut-off valve with fusible link must be installed at
the dispenser inlet. All piping must be Schedule 40. Use UL
classified gasoline and oil resistant pipe compound on all
threaded joints. See page 14 and 15 for sample plumbing diagrams.
WARNING! This product must not be used to transfer fluids into any type of aircraft.
WARNING! This product is not suited for use with fluids intended for human consumption
or fluids containing water.
WARNING! To ensure safe and proper operation of your equipment, it is critical to read
and adhere to all of the following safety warnings and precautions. Improper installation or
use of this product can cause serious bodily injury or death!
1) NEVER smoke near the dispenser, or use the dispenser near open flames when
dispensing a flammable liquid! Fire can result!
2) A Fill-Rite filter should be used on the dispenser outlet to insure no foreign material is
transferred to the fuel tank.
3) Threaded pipe joints and connections should be sealed with the appropriate sealant or
sealant tape to minimize the possibility of leaks.
4) Storage tanks should be securely anchored to prevent shifting or tipping when full or
empty.
5) To minimize static electricity build up, use only static wire conductive hose when
dispensing flammable fluids, and keep the fill nozzle in contact with the container being
filled during the filling process.
6) DO NOT exceed 50 psi/ 3.5 BAR line pressure.
7) DO NOT install a foot valve or check valve without a pressure relief valve; cracking may
result.
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Additionally, the Fill-Rite Cabinet Dispensers require a safety approved pressure relief valve be
incorporated into the installation, either as part of the pump or separately at the dispenser itself.
To assure proper operation your dispenser cabinet must be secured to a solid mounting surface.
Fill-Rite recommends installing Cabinet Dispensers on either the KITWB Mounting Bracket kit, or
the KITPD pedestal.
These two mounting options are designed specifically for use with the Fill-Rite Cabinet Dispensers,
and feature pre-drilled openings located for plumbing, wiring, and fastening. They also include the
necessary hardware to fasten the cabinet correctly and securely in place. See your Fill-Rite
Distributor for more information on these mounting kits.
KITWB Wall Bracket
KITPD Pedestal
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5
Mechanical Installation
1. Install the pump (if not included) securely to the
top of the fuel tank per the instructions included
with the pump.
2. Install mounting plate or pedestal as applicable
for your installation. Refer to the mounting plate
“Tank Mounting” section of the mounting plate
instructions.
3. Remove the dispenser cover to allow inside
access to the bottom of the dispenser (see
bracket / pedestal instructions for specific screw
locations).
4. Place dispenser on mounting plate or pedestal;
using the 4 –1/2 x 13 screws, and grommet
washers, attach the dispenser securely to the
mounting surface through the 4 holes located in
bottom of the dispenser cabinet base (figure 1).
5. Installations must include an Emergency Shut-
Off Valve (not supplied) to the dispenser inlet.
Position valve so it can be rigidly mounted and is
not dependent on the dispenser for support.
6. Carefully measure and install pipe between the pump and Emergency Shut Off Valve. The
pipe is not intended to support the pump or the dispenser in any manner.
NOTE: Dimensional drawings for installation purposes are located on pages 18 –20.
Electrical Installation
CAUTION! Threaded pipe joints and connections should be sealed with the appropriate
sealant or sealant tape to minimize the possibility of leaks.
Figure 1
WARNING! Overall dispenser installation and electrical wiring should be performed
ONLY by a licensed electrician and service personnel in compliance with local, state,
and national electrical code NEC/ANSI/NFPA 70, NFPA30, NFPA 30A, and NFPA 395
as appropriate to the intended use of the dispenser. Threaded rigid conduit, sealed
fittings, and conductor seal should be used. The pump must be properly grounded.
Improper installation or use of this dispenser can result in serious bodily injury, or death!
CAUTION! All electrical appliances should operate at the rated nameplate voltage.
Power should be supplied to this dispenser from a dedicated 20 amp circuit breaker. No
other equipment should be powered by this circuit. Wiring must be of sufficient size to
carry the correct current for the pump. Voltage drop will vary with distance to pump and
size of wire; refer to the National Electrical Code (NEC), or local codes, for voltage drop
compensation to be sure you are using the correct size wire for your application.
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FR102PH Wiring Diagram (110 VAC 60Hz)
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FR102PH Wiring Diagram (220 VAC 60 Hz)
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FR302DP Wiring Diagram (110 VAC 60 Hz)
IMPORTANT! Voltage selector switch on pump must be set to 220 VAC for 220 VAC
installations (see pump manual for details). Pump comes from factory set to 110 VAC.
Pump Wiring (110 VAC)
Intrinsic Safety
Barrier Wiring
(110 VAC)
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9
FR302DP Wiring Diagram (220 VAC 60 Hz)
Figure 1
IMPORTANT! When wired to 220 VAC, the voltage selector switch on the pump end
(Figure 1) MUST be switched to the 220 VAC position.
WARNING! DO NOT attempt to wire the Intrinsic Safety Barrier or the 900DP
meter to 220 VAC in any way. Damage and potential destruction to those
components will result.
220 VOLT PUMP WIRING DIAGRAM
AUX LEAD RATED 1.0 AMP
Voltage Selector Switch
Pump Wiring (220 VAC)
Intrinsic Safety
Barrier Wiring
(110 VAC)
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

10
FR902DP Wiring Diagram (110 VAC 60Hz)
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

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FR902DP Wiring Diagram (220 VAC 60Hz)
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

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FR910PM Wiring Diagram (110 VAC 60Hz)
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

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FR910PM Wiring Diagram (220 VAC 60Hz)
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

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IMPORTANT! Remote dispensers and tank top pumps must be installed in accordance
with all local, state, and national electrical code NEC/ANSI/NFPA 70, NFPA 30, NFPA
30A, and NFPA 395.
Your Fill-Rite dispenser cabinet should be installed in a manner that does not use the plumbing to
support the cabinet in any way. Safety and Emergency equipment should be installed per local,
state, and national plumbing for flammable fuels guidelines. The following plumbing diagrams are
suggestion for typical installation scenarios.
Item
Description
1
Remote Pump (for use with FR102PH, FR902DP, FR910PM)
2
Electrical Conduit (Threaded rigid conduit, sealed fittings, conductor seal)
3
Wall Mounted Cabinet Dispenser (FR902DP, FR910PM)
4
Fluid Inlet Pipe ( Threaded pipe joints and connections should be sealed)
5
Safety Breakaway Valve
CAUTION! Threaded pipe joints and connections should be sealed with the
appropriate sealant or sealant tape to minimize the possibility of leaks.
Plumbing Instructions
Typical Wall Bracket Mount Plumbing
1
2
3
4
5
2
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Item
Description
1
Remote Dispenser Cabinet (applicable to FR102PH, FR902DP, FR910PM)
2
1” Inlet Pipe
3
1” Shut-Off Valve
4
Safety Breakaway Valve
5
Electrical Conduit (Threaded rigid conduit, sealed fittings, conductor seal)
6
Exterior Cover (Right side shown; left side not shown for clarity of installation)
Typical Pedestal Mount Plumbing
1
2
3
5
6
CAUTION! Threaded pipe joints and connections should be sealed with the
appropriate sealant or sealant tape to minimize the possibility of leaks.
4
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16
WARNING! TURN ALL POWER OFF TO THE
DISPENSER AND PUMP AT THE BREAKER
PRIOR TO PERFORMING ANY SERVICE.
Release any pressure in the piping, hoses, and
nozzle prior to performing any service. Failure to
comply with these warnings can result in
explosion, fire, bodily injury, and possibly death.
For accurate measurement and to prevent dispenser damage, dispenser and piping must always
be filled with liquid and be free of air. Where applicable, the meter portion of your dispenser
should be calibrated per instructions in the meter manual prior to its use.
1. Reset register to “0”.
2. Remove nozzle from holder and turn the power on by lifting the switch handle.
3. Dispenser is ready for use. Insert nozzle into container to be filled and start flow of liquid. Do
not exceed 50 PSI of line pressure. When desired amount of liquid has been dispensed, stop
the flow at the nozzle. Turn the power off by pushing the switch handle down. Return the
nozzle to its holder.
Assembly and Disassembly
Model
Gasoline
Diesel
Bio-Diesel
Kerosene
Lube Oil (60w and less)
FR102PH




FR302DP




FR902DP




FR910PM




Material
FR102PH
FR302DP
FR902DP
FR910PM
Aluminum




Stainless Steel



Fluorocarbon



Buna-N



Cast Iron



Carbon


Nickle Plated Aluminum


Acetal



Polyester


Steel



Cabinets consist of three major pieces:
1) Base / back plate (internal
equipment installed on it)
2) Cabinet walls that enclose the
internal components
3) Cabinet top
Fluid Compatibility
Wetted Parts
1
2
3
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FR302DP
Repairs
Access to the internal components is gained by
removing the top and side panels.
1. Remove the screws on the front and sides of the
cabinet. The screws are located around the
perimeter at the top. The front screws pass
through the sun visor over the display on
metering cabinets.
2. Gently lift the top off of the cabinet and set
aside.
3. If removal of the sides is required, disconnect
any wire and mechanical connections to the
internal components that would not allow the
cabinet to be lifted off.
Assembly and Disassembly (cont’d)
Dispensers needing repairs should be taken to an authorized repair facility. The dispenser
MUST be triple rinsed for safety before returning for repairs.
Access Panels
The Fill-Rite Dispenser Cabinets have removable panels
located on the side to allow easy access to the electrical
wiring.
FR102PH
FR302DP, FR902DP, FR910PM
FR302DP
Access Panels
Access Panels
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]

18
FR102PH Dispenser Cabinet Measurements
Nozzle Boot
Power Switch
Nozzle Rest
Hose Hook
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19
FR302DP and FR902DP Cabinet Measurements
Nozzle Boot
Power Switch
Nozzle Rest
Hose Hook
Nozzle Boot
Power Switch
Nozzle Rest
Hose Hook
57.74
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20
FR910PM Precision Meter Cabinet Dimensions
Nozzle Boot
Power Switch
Nozzle Rest
Hose Hook
Nozzle Boot
Power Switch
Nozzle Rest
Hose Hook
mdi - Manufacturers Distributor Inc. | Phone: (813) 241 - 4900 | Fax: (813) 571 - 0422 | www.FillRitePumpSales.com | [email protected]