Tuthill SOTERA 400B Series Use and care manual
Owner’s Operation and Safety Manual
400B Series
Electric Diaphragm Pumps
SERIES 400B DIAPHRAGM PUMP
For Chemical & Lubricant Transfer
Owner’s Operation & Safety Manual
All 400B, FR205B, and FR210B Models
SAFETY INSTRUCTIONS
1.
with the appropriate sealant or sealant tape to minimize
This is under extreme pressure and injury could result.
GENERAL DESCRIPTION
TECHNICAL INFORMATION
Design Features
• 12 VDC rated at 20 amps
amp fuse
NOT
Fluid Compability
and
industrial chemicals, and lubricants. Model numbers reference
the diaphragm material. Always refer to the Sotera Chemical
Santoprene®diaphragms designed for use with chemicals.*
•
Hytrel®diaphragms designed for use with oils and
WARNING! This pump shall not be used to fuel any
WARNING!
WARNING! T
WARNING! Electrical wiring should be performed
and conductor seal should be used where applicable.
The 400 Series pump is NOT compable with:
WARNING! The pump motor is equipped with thermal
the pump power if this occurs. As the motor cools, it will
start without warning if power is on.
Weed Materials
•
• Stainless Steel fasteners
•
•
• Santoprene and Hytrel Diaphragms
1
MECHANICAL INSTALLATION
IMPORTANT!
collapses.
Do not use the pump for the structural support of
the piping system. Be certain the system components
pumped.
Sucon Installaon Best Pracces
be pumped.
water.
-Sucon hose should be reinforced to prevent
collapse.
Discharge Installaon Best Pracces
2
WARNING!
be sealed with appropriate sealeant or sealant tape to
WARNING!
whether the tank is empty or full.
CAUTION!
•
•
•
•
•
CAUTION! DC powered pumps are designed to operate
the wire in case of electrical short.
ELECTRICAL INSTALLATION
DANGER! Be certain the power switch is “OFF” prior to
hazards.
WARNING! NEVER disconnect the power cable while
pump is switched on. ALWAYS switch the pump o
PRIOR to disconnecng all the baery clamps or plug
from the power source. Electrical shorts, sparks, or
unexpected start up can occur.
jacket of the cable that exposes wiring requires replacement of
the power cable. The power cable terminates in black and red
ground wire.
If so equipped,
ground. DO NOT
power source post.
post of the DC power source.
1.
2.
DC Power
Chassis
123
AC Power
WARNING!
by a licensed electrician in compliance with local, state,
pump. The pump must be properly grounded.
Black Red
•
OPTIONS
•
•
•
•
•
• Santoprene®or Hytrel®diaphragm
Best Pracces
extending the life of your 400 series pump.
Roune Annual Maintenance or as needed.
2. Drain oil through sight caps and replace oil with
located on the front of the pump body.
NOTE:
NOTE:
head screws to 50 in lbs.
CAUTION! All pumps should operate at the rated
the pump from a dedicated circuit with 15 amp circuit
AC Only
A. All wiring must be done by a licensed electrician in
C. Circuit must be grounded.
WARNING! Do NOT disable ground prong.
or bypassing the ground prong on a plug eliminates
WARNING! DO NOT disassemble the yoke assembly.
is under extreme pressure, and serious injury or death
WARNING!
DO NOT USE
PRESSURIZED WATER OR PRESSURIZED AIR
your Sotera Systems pumps. Damage to the equipment
IMPORTANT! Do not allow chemicals to remain in the
chemicals area allowed to “dry out.” Thoroughly rinse
IMPORTANT!
for the diaphragms. Certain repair and maintenance
procedures require draining of the oil, while others do
Diaphragm Assembly/Check Valve Replacement
IMPORTANT!
is important during this procedure to make sure no debris
or contaminants fall into the oil.
1.
of pump body; be careful not to damage surface of body.
Hand start
CAUTION! USE CARE
damage to the pump body. DO NOT pry the diaphragm
sharp or metal tools. Scratching or otherwise damaging
the pump body may cause leaks.
WARNING! Always switch pump o and disconnect
from power source prior to servicing
To further disassemble pump, aer #3 above:
Assembly in reverse order. Hand start
WARNING! DO NOT disassemble the yoke assembly
(item 23)
NOTES:
Test pump was mounted on a 55 gallon drum of
A longer or smaller diameter inlet pipe will lower
component used.
4
Viscosity Correcon Chart
Motor/Gear Assembly Removal
1.
is required.
Gear Assembly Replacement
WARNING! DO NOT DISASSEMBLE GEAR ASSEMBLY.
and must not be altered. DO NOT ATTEMPT TO REPLACE
INDIVIDUAL PARTS. REPLACE ENTIRE ASSEMBLY WHEN
REQUIRED .
Diaphragm Assembly/Check Valve Replacement (cont’d)
5
Parts List
Qty
1 1
2 O-Ring Nitrile, -022 2
Sight Cap 2
4 Bearing Ring 1
5 1
6 1
1
8 1
10 O-Ring, Lathe Cut Nitrile 1
11 6
12 1
1
14 1
Qty
15 1
16A
16B
1
4
18 2
2
20 4
21 4
22 Ball 8
1
24 Diaphragm Assembly 2
25 8
26 8
2
28 2
1
2
18
18
456
8
10
11
12
14
15
16B
16A
21
22
24
26
25
28
Qty
16A 1
16A 1
16A 1
16A 1
Standard Duty Motors Qty
16B 12V DC 1
16B 115V AC 1
replacement part number, date of
manufacture, and pump serial number. This will ensure the correct part is ordered.
6
Item Descripon Qty
1 2
2 12
1
4A 2
4B Flange gasket - Nitrile 2
5 1
6A 1
6B O-Ring - Fluorocarbon 1
Vent 1
8 1
1
10 1
11 1
12A 1
12B O-Ring - Fluorocarbon 1
Bushing 1
14 2
15 1
16A 1
16B 1
1
18 8
2
1
2
4
5
4
6
8
10 11
12
14
15
16
18
•
•
•
•
A
B
C
2011 EPA 165.45 No Back-Fill One Way Outlet Valve
Mixing
allow the system to mix per the chemical manufacturers
IMPORTANT!
NOTE:
®
®
Item Descripon
1 Short Frame
2
4 825 Meter
5 1" Hose Barb
6 Hose Clamp
8
10
11 1" Female Coupler
12 Tall Frame
14
15 Spacer
16
1" Male Adaptor
18 Double Tap Bushing
20 2" Female Coupler
21 2" Male Coupler
22 2" x 1" Reducer Bushing
Bill of Materials
Kit Number Includes
6542
1
8
10
11
12
14
15
16
Boom Sucon Kit
Top Sucon Kit
22 20 21
18
KIT 400KTG9341 Instrucons
1.
joints.
2.
4.
5.
hose to tank.
6.
complete.
KIT 400KTG9342 Instrucons
1.
joints.
2.
drum.
4.
5. Engage coupler adapter and open ball
6.
8
Inlet Conguraon Opons
Item Inlet
Thread
Mounng
Thread
A
B
C
D
12 SAE
E
F
H COLLAR THREADED
J
L
M
N 2”
O
Sucon Tube Opons
Item Part Number Descripon Qty
Q 1
R 400F1855 1
S
with Bellows End 1
Q
R
Inlet Conguraon BB
Inlet Conguraon CC
Inlet Conguraon DD
A
B
C
D
E
F
H
J
L
M
N
O
Inlet Conguraon EE
Inlet Conguraon FF
S
Kit Number Descripon Includes
F-O & R
F & H
O, F, H, R
N, F, H, R
Inlet Kits
KITS400FLGBSP
b
Kit Descripon *Kit Contains / (Qty)
400B Santoprene Diaphragm
400B Hytrel Diaphragm
400B Hytrel Rebuild
400B Santoprene Rebuild
12
400H1401 Site Cap Assembly
A
A
Motor Assy, 12V DC B
Motor Assy, 115V AC B
A
A
16,8,6,4
Kits
Accessory Opons
Item Part Number Descripon Qty
a1 825 Digital Meter 1
a2 1
1
b1 850 1
b2
1
c FRHMN100S 1" Aluminum Manual Nozzle 1
d 1
e1 1
e2 4
f1 1
f2 1
1
f4 FRH10012 Hose, Nitrile, Discharge 1
f
c
a
Meters
Nozzles
Hoses
d
e
KITS400MS24VUL
KITS400MS12VCE
An-Drip Nozzle Spout Kit
400KTF0237
For use with Norwesco and other nozzles
1.
2. Apply soapy water to the end to aid in the
is fullt engaged. The space between the end of the
spout and the bend in the nozzle should be slightly
1.
BEFORE turning the pump on.
2.
gently shake the nozzle BEFORE
the container. The spout will open when it senses
Flow restricon will be minimal.
Installaon
Proper Use
Nozzle
10
Diaphragm and Check Valve Orientaon Detail
Ball Seat - No Cross
Cross and Spring
Manufacture Date
Model / Accessories / Conguraon Informaon
Model Motor Diaphragms Seals Inlet Accessories
12V DC CE Compliant
Santoprene
No Accessories
12V DC CE Compliant
Santoprene
EE
SS415B 12V DC Santoprene
AA
No Accessories
12V DC Santoprene
AA
No Accessories
Santoprene
EE
No Accessories
Santoprene
AA
No Accessories
Santoprene
AA
12V DC Santoprene
DD
12V DC Hytrel
NBR
CC
SS420B 12V DC Santoprene
AA
12V DC Santoprene
Barb; 4 Hose Clamps.
12V DC CE Compliant
Santoprene
12V DC Santoprene
12V DC Santoprene
12V DC Santoprene
Santoprene
SS445B 12V DC Santoprene
Sotera Systems Pumps
11
Model / Accessories / Conguraon Informaon (cont’d)
Model Motor Diaphragms Seals Inlet Accessories
12V DC
Santoprene
12V DC
Santoprene
SS460B 115V AC Santoprene
AA
115V AC Santoprene
EE
Santoprene
CC
Santoprene
CC
Santoprene
115V AC Santoprene
Sotera Systems Pumps (cont’d)
Fill-Rite Pumps
12
Model Motor Diaphragms Seals Inlet Accessories
FR205B
Hytrel
NBR
AA
No Accessories
Hytrel
NBR
BB
No Accessories
FR210B
Hytrel
NBR
AA
Hytrel
NBR
BB
No Accessories
FR410B 12V DC Hytrel
NBR
AA
Hytrel
NBR
AA
FR450B 115V AC Hytrel
NBR
AA
TROUBLESHOOTING GUIDE
PROBLEM
will not rotate
Low pump capacity
POSSIBLE CAUSE
• Outlet plugged
• Stripped or damaged gears
• Motor faulty
• Debris ingested
SOLUTION
• Check for blockage and clear.
• Check power source.
• Repair or replace motor.
Replace complete assembly if necessary.
• Replace motor.
• Check power source.
• Repair leaks.
• Dismantle and clean.
• Add inlet screen.
Fluid Leakage
• Motor faulty
• Faulty or missing gaskets
• Loose bolts
• Cracked component
• Shorten duty cycle.
• Replace motor.
Regulatory Compliance Informaon
Model / Accessories
/ Conguraon Informaon
LIMITED WARRANTY POLICY
free from defects of materials and workmanship.
* proof of purchase should be presented to place of purchase
any and all retail stores, mail order houses, catalogue houses, on-line stores, commercial distributors.
IN NO EVENT SHALL THE MANUFACTURER’S LIABILITY FOR ANY CLAIM FOR DAMAGES ARISING OUT OF THE
MANUFACTURE, SALE, DELIVERY, OR USE OF THE GOODS EXCEED THE PURCHASE PRICE.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE OF ANY OTHER TYPE, WHETHER EXPRESSED OR IMPLIED. No person
From Date of Sale Not to Exceed the Product Series
Following Period from
Date of Manufacture
Meters, 820, 825, 850 Meters Meters, TN Meters
TM Meters, TS Meters
14
Tuthill Corporation
8825 Aviation Drive | Fort Wayne, Indiana
46809
P (800) 634-2695 | (260) 747-7524
F (800) 866-4861
www.sotera.com
www.tuthill.com
Tuthill UK LTD.
Birkdale Close Manners Industrial Estate
Ilkeston, Derbyshire
DE7 8YA
UK
P +44 0 115 932 5226
F +44 0 115 932 4816
400F3395 Rev.13
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