ULTJUMBO Filtertrolley 2.0 User manual

USER MANUAL
Filtertrolley 2.0

2
Table of contents
1.Preface 3
2. Usage and Application
2.1. Models 4
2.1.1. Filtertrolley 2.0 LRA 5
2.1.2. Filtertrolley 2.0 LAS 6
2.1.3. Filtertrolley 2.0 ACD 7
2.1.4. Filtertrolley 2.0 ASD 8
3.Safety 9
3.1. WorkstationSafety 9
3.2. SafetyInstructions 10
3.3. RemainingRisks 11
3.3.1. Accident Prevention – Mechanics 11
3.3.2. Accident Prevention – Electrics 11
3.3.3. Accident Prevention – Pollutants 11
4. Specifications / Technical Features 12
5. Design and Description 13
5.1. Operation 13
5.2. Parts Identification 14
6.Start-up 15
6.1. Initial Operation 15
6.2. Device Set Up and Connection 15
6.3. Operation 17
7. Maintenance and Filter Replacement 17
8.PossibleMalfunctions 18
Attachments: Accessories 19
Wear and Spare Part List 20
Filter List 21
Contact: ULT AG
Am Göpelteich 1 / OT Kittlitz
D-02708 Löbau
Tel.: [phone] / 41 28 0
Fax.: [phone] / 41 28 11
Mail:[email protected]
www.ult.ag
www.ultjumbo.com

3
1. Preface
Hazardous materials in form of dusts, smokes, or vapours may arise in almost every working
environment.
In order to assure the safety of employees, law states: These materials have to be removed
from the air!
This is just the right task for the Filtertrolley 2.0. It combines features such as
high mobility, low weight, and noiselessness in an optimal manner. These qualities are made
possible by innovative components and the use of synthetic materials.
The device impresses with its functional, up-to-date, and appealing design.
Work without draft
The Filtertrolley 2.0 removes air borne hazardous substances directly from the
place of their origin and filters them instantaneously. With supreme power. With the lowest
possible energy consumption. Noiseless and adaptable. The extreme filter efficiency
guarantees purest air quality. A loss of heat energy belongs to the past.
The filtered air is instantly returned to the working environment – without any form of draft.
Assignment decisive
A special feature: The Filtertrolley 2.0 is a basic device designed for hundreds of
applications. It can be variably modified with different filters and suction elements. Soldering
smoke, laser smoke, and dusts can be captured and filtered. Another usage is the adsorption of
gases and vapours.
The device is also capable of handling two workstations simultaneously.
Interfaces without problems
The Filtertrolley 2.0 can be controlled and supervised digitally. Interfaces and
joints with other devices create no hassle.
The filters are recyclable. The user does not have to dispose them inconveniently.

4
2. Use and application
2.1 Models
The Filtertrolley 2.0 is a versatile filter device. Many different device types with
specified filter systems are available for their respective application cases. Each particular
device type may only be used to capture, suck off, and filter those suction goods for which the
producer determined the tool.
The following device types are existing:
Type Filter system Use / application
LRA Multi-level filter-system hand soldering, robot soldering,
special work places in the electronic
industry
LAS Multi-level filter-system laser works, laser marking, laser cutting,
laser welding
ACD Adsorption filter gluing and pre-treatment, painting and
printing, cleaning, laminating, founding,
extraction of solvents
ASD Combined HEPA filter extraction of dusts, sawing, grinding,
sintering, engraving, polishing, restoring
and cleaning of art objects
For proper application please consult the producer’s operation, user, and maintenance
instructions.
Every use beyond these instructions is not as agreed. The manufacturer is therefore not liable
for damages resulting from improper operation.

5
2.1.1. Filtertrolley 2.0 LRA
Filter system: multi-level filter
- sublimation pre-filter metal filter
- pre-filter replacement frame
with filter mat F5
and filter mat F7
- absolute filter HEPA filter H13
- adsorption - gas filter adsorption filter
The combination of sublimation-, pre-, absolute- and adsorption filters guarantees an
efficiency of more than 99% due to multiple cleaning stages, provided that the filter is
maintained and replaced regularly.
Use and Application
The suction and filter device Filtertrolley 2.0 LRA is suitable for removing and filtering
soldering smoke, in particular: - for hand soldering
-for robot soldering
-at special work places
The Filtertrolley 2.0 LRA may be used for direct suction cleaning at the soldering tip (e.g.
robot) as well as in combination with joint suction arms.
Soldering processes generate a lot of soldering smoke (fine dust from soldering flux, gases,
vapours, fumes, and others). Therefore, certain rules for the design and the equipment of
working environments have to be observed. Soldering smoke and gases of vaporising solvents
and activators as well as their decomposition products are mainly inhaled trough the
respiratory tract. Most components of soldering smoke and gases are hazardous to our health.
As a result of their inhalation, such components can badly harm the respiratory tract.
Therefore, these hazardous substances have to be captured directly where they originate.

6
2.1.2. Filtertrolley 2.0 LAS
Filter system: multi-level filter
- sublimation pre-filter metal filter
- pre-filter replacement frame
with filter mat F5
and filter mat F7
- absolute filter HEPA filter H13
- adsorption - gas filter adsorption filter
The combination of sublimation-, pre-, absolute- and adsorption filters guarantees an
efficiency of more than 99% due to multiple cleaning stages, provided that the filter is
maintained and replaced regularly.
Use and Application
The Filtertrolley 2.0 LAS is suitable to capture and filter dusts and vapours resulting from
laser processing. Laser smoke is hazardous to health.
Mixtures of dusts, gases, and vapours in different compositions occur in most laser processes.
According to working environment regulations they have to be removed from the air.
The Filtertrolley 2.0 LAS has to be utilized directly at laser work places or at laser units; thus,
emerging hazardous substances can be removed at the place of their origin.

7
2.1.3. Filtertrolley 2.0 ACD
Filter system: adsorption filter
- pre-filter mat G2
- filter foam
- special activated carbon
- filter foam
- after-filter mat G2
The combination of pre-filter and activated carbon guarantees a high filtration efficiency of
unhealthy gases, vapours, and fumes. A thick layer with tiny pieces of activated carbon
assures a long contact time between the polluted air and the adsorption substance. In this
process gases, vapours, and fumes are adsorbed with high efficiency.
Use and Application
The Filtertrolley 2.0 ACD is a robust device for mobile and stationary workshop application and
industrial use. It is suitable for extracting and filtering gases, vapours, and malodours, for instance for:
- gluing and pre-treatment
- painting and printing
- cleaning
- laminating
- founding
The Filtertrolley 2.0 ACD is an essential device that helps to protect the human health as well as the
workplace environment. Partly unhealthy gases and vapours released to the air are immediately
captured at their origin by suction elements and thereafter filtered with the Filtertrolley 2.0 ACD. The
clean air can be led back to the working premises. (Not valid for carcinogenic substances!)

8
2.1.4. Filtertrolley ASD
Filter system: combined HEPA filter
- coarse filter pre-filter bag G4
- fine filter replacement frame
with filter mat F5
and filter mat F7
- absolute filter HEPA filter H13
The combination of different filter levels guarantees a high efficiency of filtrating multiple
particle fractions of dusts. The replacement of the absolute filter can be delayed by separately
replacing the respective filter levels. Hence, money can be saved. The efficiency of the filter
is significantly higher than 99%.
Use and Application
The Filtertrolley 2.0 is a suction and filter device for mobile and stationary use. It is suitable
for capturing and filtering dry, non-combustible, and non-explosive dusts. The range of
application covers: - grinding
- engraving
- polishing
- restoring and cleaning art objects
The Filtertrolley 2.0 ACD is an essential device that helps to protect the human health as well
as the workplace environment. Partly unhealthy gases and vapours released to the air are
immediately captured at their origin by suction elements and thereafter filtered with the
Filtertrolley 2.0 ACD. The clean air can be led back to the working premises. (Not valid for
carcinogenic substances!)

9
3. Safety
Operate the Filtertrolley 2.0 only as described in this user information; thereby,
on hand dangers will not appear.
- The Filtertrolley 2.0 is suitable for demanding tasks in commercial and
industrial applications.
- The Filtertrolley 2.0 is a state-of-the-art device and therefore save to
operate. Nonetheless, there are remaining dangers, which can appear if untrained staff
operates the device or if the user manual is not observed.
3.1. Workstation Safety
- Read the user manual, in particular the safety instructions, before installing and
operating this device!
- Trained staff has to be determined by the supervisor for the operation and
maintenance of the Filtertrolley 2.0. Employees have to be instructed and
trained by an authorised person before putting the device into operation for the first
time. At this time, safety instructions, operation applications, and possible dangers
have to be explained to the users.
- The device may only be operated, maintained, and repaired by authorised and trained
staff.
- Any application that might threaten the safety of humans, the device, or working
premises has to be refrained!
- The user is obliged to immediately report any changes of the device that might
threaten its safe operation.
- Pay close attention to attached signs.
- Turn off and unplug the device at any break.
- In case of danger immediately switch off the device.

10
3.2. Safety Instructions
- The Filtertrolley 2.0 may neither be used for vacuum cleaning nor for
siphoning off liquid media!
- Filtered air must not be led back to the working environment if the unit is used for filtering
carcinogenic substances according to TRGS 900.
- The device only works with alternating current. In addition, the Filtertrolley 2.0
has to be protected with a 6A fuse against electrical damage!
- The Filtertrolley 2.0 may not be used for sucking off gasses, steams, and dusts
in explosive concentrations!
- Unplug power cable before opening the device!
- Always carry out disposal of worn out filter media according to valid waste regulations!
- Use only original substitute and spare parts of ULT AG!
- Improper use and alterations of the Filtertrolley 2.0 may affect its safety.
- Never clean the appliance with a stream of liquid (hose etc.).
- Prevent damage to the power cable by not pulling, jamming, or running over it.
- Regularly examine the power cable for symptoms of damage.
- Do not use the machine if its power cable is damaged in any way. Use only original spare
parts as a substitute for the power cable.
- Safety equipment for the prevention of accidents needs to be maintained regularly in order
to observe § 39, paragraph 3, VBG 1. A safety check has to be carried out at least once a year
in order to keep the unit running properly.
- Unplug the Filtertrolley 2.0 after using, before cleaning/maintaining, and prior
to repairing and replacing any parts.
- Do not suck off liquid media or flammable substances.
- If liquids or flammable substances are sucked off accidentally, instantly switch off the
device because the filter may be damaged.

11
3. 3. Remaining Risks
3.3.1. Accident Prevention – Mechanics
- All moving parts (fan, motor) are covered by securely mounted protection equipment. The
cover can only be removed with the help of tools.
- Remaining Risk:
Serious injuries may occur if safety covers are removed while the device is still running.
3.3.2. Accident Prevention – Electrics
- All energized parts of the device are either isolated against touching or covered by securely
mounted protection equipment, which can only be removed with the help of tools. The
appliance complies with protection class I according to EN 60 335.
- Remaining Risk:
If safety covers are removed while the device is still running or not unplugged, serious
injuries may occur resulting from electrical stroke.
3.3.3. Accident Prevention – Pollutants
- Only filters suitable for the device may be used. Do not run the appliance without or with
damaged filters.
- Remaining Risk:
If damaged or unsuitable filters are used, serious dangers to health may occur.

12
4. Specifications / Technical Features
max. air flow: 170 m³/h
max. vacuum: 2,800 Pa
constant air flow: 80 m³/h at 1,400 Pa
electrical connection: 230 V/50 Hz
input power: 150 W
dimension: 450 x 340 x 530 mm
weight: 18 kg
noise level: 49 db (A)
material: ABS stroke tough (synthetic material), chemical-resistant, corrosion-resistant
blow out direction adjustable
option: waste air business
additional equipment (option):
- V: continuously adjustable air flow controller
- F: loaded filter indicator
450mm 340mm
530mm
Max.850m
m

13
5. Design and Description
5.1. Operation
Filtertrolley 2.0’s built-in fan produces a vacuum at the suction flange or the
respectively attached suction element. Air pollutants are immediately captured and sucked off
at their place of origin.
The polluted air is led trough the filter, whereby it is cleansed. The manufacturer offers filter
cassettes with special filter combinations for dusts, smokes, gases, and vapours.
The purified air is supplied back to the working premises trough an internal sound absorber
and two lateral nozzles.
air distribution
suction flange
air outlet
filter
polluted
air
purified
air
fan
power switch
loaded filter
indicator
extendible
telescopic bar
stepless
adjustable
air flow
controller

14
5.2. Parts Identification
fan
power switch
loaded filter
indicator
air-distribution
plate
suction flange
nozzle
draw latch
wheel
filter

15
6. Start-up
6.1. Initial Operation
Unpack the Filtertrolley 2.0 and set it up.
- unlock the black draw latches on its side and take off the cover
- check the tightness of the filter cassette
- put the cover back onto the device and lock the draw latches
Attention: Never operate the device without a filter!
- Connect the device with an electrical outlet of alternating current and 230 V/50 Hz.
Protect the electrical outlet with a fuse of at least 6A.
- Check whether the device type meets your requirements and suits your application.
6.2. Device Set Up and Connection
This picture shows the Filtertrolley 2.0 lying on
the ground. You can rotate the suck-in plate so
that the suction flange meets your requirements.
The Filtertrolley 2.0 may be
operated standing or lying.

16
Set up the suction unit according to your work place. To safely capture all pollutants, position
the suction element close to the place where the hazardous substances emergence.
If the suction element is not directly attached
to the Filtertrolley 2.0, connect
it with a short hose.

17
6.3. Operation
Push the big black button on top of the Filtertrolley 2.0 to turn the device on.
Check whether the connections are made properly and whether the blow-out nozzles are open.
If your device possesses the optional airflow controller, you may adjust the suction capacity
with the potentiometer.
The optionally installed “loaded filter indicator” shows the current state of the filter. As long
as the LED glows green the Filtertrolley 2.0 is in normal mode. The filters are
saturated when the LED changes to red.
Then proceed as described in section 7.
7. Maintenance and Filter Replacement
The maintenance confines itself to the check of the filter contamination state and the
replacement of the filter. Devices with the optionally installed “loaded filter indicator” signal
with their LED the required filter replacement.
LED: -green- filter is in good condition
LED: -red- filter replacement necessary: - replacement of the pre-filter mat
If no improvement takes place:
- replacement of the whole filter
The picture illustrates a filter replacement in lying
position. Before the filter can be taken out, the
black draw latches have to be unlocked, and the
cover needs to be removed.
Available filter types:LRA
LAS
ACD
ASD
Disposal: professional; according to valid regional regulations
Attention: The device has to be unplugged before repairs, maintenance, or filter
replacements are carried out!
- The device is subject to inspection for portable electrical equipment.

18
8. Possible Malfunctions
Problem Cause Elimination of problem
- fan does not run - no electrical power - check mains voltage
- fan does not run - malfunction of device or
control electronic - repair by a specialist (specialist dealer)
- not enough suction capacity
(option “F” - LED glows red) - filters are saturated - air passage is blocked - filter replacement - check of air inlet and outlet
- bad filtration
(option “F” - LED glows red) - filters are clogged up - filters are not in the right
position
- filter replacement
- check filter installation
(put it in the right position)

19
Attachment - Accessories
Suction arms
alternatively mounted either on the device or on separate desk/wall
Alsident S 50 d: 50mm
Range: 550, 750, 950 or 1350mm
Alsident S 75 d: 75mm
Range: 650, 900 or 1050mm
Suction elements
(matching the Alsident suction arms)
S 50
in mm S 75 in mm
suction tube l = 210 l = 250
l = 310
suction nozzles w = 200 w = 250
round hood d = 200 d = 200
rectangular hood l = 245 l = 420
w = 220 w = 320
Mounting elements for suction arms
desk mounting for Alsident S 50 and S 75
wall mounting for Alsident S 50 and S 75
Hoses
Connection hoses from the device to the suction element

20
Attachment – Wear and Spare Part List
Original spare parts from ULT AG
power switch
loaded filter indicator (LED)
potentiometer (volume flow controller)
power cable
power inlet socket
fan
control module
suction flange
blow-out nozzle
draw latch
wheel
wheel cover
telescopic bar
handle
filter see attachment filter list
To guarantee faultless device and operation safety, use only original spare parts from ULT
AG.
Device warranty is void if spare parts from other manufacturers are used!
Contact Information: ULT AG
Am Göpelteich 1 / OT Kittlitz
D-02708 Löbau
Tel.: [phone] / 41 28 0
Fax.: [phone] / 41 28 11
Mail:[email protected]
www.ult.ag
www.ultjumbo.com