Ultraframe Classiclantern User manual

1
V1 | January 2020
CLASSIC 20°LANTERN
FABRICATION GUIDE

LANHDJ
Lantern Hip Drill Jig
SLADJ001
SpeedLOCK Drill Jig
TCAJ001
Anchor Clip Drilling Jig
How to use this guide
This guide is designed to help you fabricate the Classic Lantern and covers all the
standard preparations required.
To get the most from this guide, we recommend you read and familiarise yourself with
the preparations before you begin to fabricate.
Jigs Required
13350 - REV -.06
2

Contents
Rider Rail & Sleeve
Assembly
Lantern kerb set out
Cutting the rider rail & sleeve
Transoms & Hips
Assembly
Cutting the glazing bars
Hip fixing at ridge prep
Hip fixing at rider rail prep
Transom fixing at ridge prep
Transom fixing at rider rail prep
Three bar ridge end preparation
Fixing jack rafter brackets
Hip prep for jack rafters
Anchor clip fixing
Lantern Ridge
Assembly
Cutting the lantern ridge components
Assemble the lantern ridge components
Lantern component wallchart
4
4
5
6
6
7
8
9
9
10
11
12
13
14
14
15
16
3

70
EXTERNAL
KERB DATUM
Rider Rail Sleeve
Transom Assembly (Fixed at 20°)
Glazing Support Trim
Rider Rail
Rider Rail & Sleeve
Assembly
The assembly image below shows the uPVC sleeved rider rail positioned on a 70mm kerb.
The rail contains a bolt slot onto which the hips and transoms of the lantern are supported.
Lantern kerb setout
Sizes of the lantern stated in the software paperwork refer to the external kerb size of the
lantern (see assembly image above)
eg. If you were specifying a 2m x 1m lantern on a 70mm kerb, the external size of the kerb
would be 2000mm x 1000mm, making the aperture size 1860mm x 860mm.
4

2
Spigot Nut
PSUB
Glazing Support Trim
1
Cutting the Rider Rail & Sleeve
Tip: Slide the rider rail inside the uPVC sleeve. This will make it quicker to cut and mitre
each section and will give greater accuracy.
Working from the roof plan supplied in the Classic software fabrication report, mitre the
rider rail and sleeve to the dimensions specified for the sleeve on the cutting list.
Note: The dimension given in the report relates to the overall (external) length of the
section including any mitres that may be added.
Cutting the Rider Rail & Sleeve
1. Once all four rider rail sleeve sections have been mitred, cut the glazing support
sections to the lengths and angles specified in the PVC cutting list. If you wish to square
cut sections 27mm should be deducted from the overall length.
2. Once all glazing support sections have been cut, insert the sections into the rider rail
bolt slot in the orientation shown below. If there are any bars other than the hips, ensure
that the bolts have been inserted into the bolt slot prior to inserting the glazing support
sections.
3. Finally insert any bolt for the hip bars at the ends of the rail. Secure these with a spiggot
nut to stop them from coming loose in transit.
5

Light edwardian hip (PVC)
Light weight transom (PVC)
Light edwardian hip (aluminium)
Light weight transom (aluminium)
Rafters & Hips
Assembly
The Classic Lantern uses four bar assembly types to make up the structure of the roof.
Below shows the bar assemblies.
Cutting the glazing bars
Working from the roof plan supplied in the Classic software fabrication report, cut the
glazing bars to the length specified on the cutting list.
Note: The dimension given in the report relates to the overall (external) length of the
section including any mitres that may be added.
6

GBCB
RS4806
GBCB
RS4805
SLADJ001
17
44.79
Hip fixing at ridge prep
The hip bars are connected to the ridge body using the ridgeLOCK connectors. These
connectors need to be pre fitted to the hip bars. In order to prepare for the ridgeLOCK
components, the hip bars first need to be pre-drilled.
Use the speedlock glazing bar jig (SLADJ001) to accurately drill (using a
4.5mm drill bit)
the mounting holes for the ridgeLOCK components.
Fit the ridgeLOCK (RS4805/RS4086) into the end of the pre drilled hip bar and secure in
place using EBT001 (M5 x 12) screw in the upper hole and RS3823 (M5 x 20) screw in the
lower hole.
Note: The ridgeLOCK components are handed and are indicated on the component
itself. Ensure that the correct part is fitted to either the LH or RH bar.
EBT001
RS3823
4.5mm holes
7

Drill with 9mm drill bit
through holes shown for rider
rail prep.
Eaves End
LANHDJ - Lantern
Hip Drill Jig
Eaves End
Holes should be in
line with V groove
150
Eaves End
Holes should be in
line with V groove
Hip fixing at rider rail prep
When the hip bars meet the rider rail they are secured with bolts located in the bolt slot of
the rider rail.
Use jig LANHDJ to accurately drill the rider rail mounting hole positions in the appropriate
hip bar (specified in paperwork).
8

24
23
9
Drill with 9mm drill bit
through holes shown for the
ridge prep.
RIDGE END
9 23
105
Drill with 9mm drill bit
through holes shown for the
rider rail prep.
EAVES END
Transom fixing at ridge prep
On larger lanterns, transoms going to the ridge may be specified. These are fixed with
twin bolts slotted into the ridge body and the rider rail bolt slot.
Mark the hole positions shown below then drill using 9mm drill bit.
Transom fixing at rider rail prep
Mark the hole positions shown below, then accurately drill the rider rail mounting hole
positions using a 9mm drill bit.
9

43.2°
43.2°
31
TENON DEPTH
TO CENTRE
SPECIFIED LENGTH
Alternate fixings JRKA001/4
JRKA001/4
PVC
CCA___/25
39
OVERALL
TENON DEPTH
30.95
50.95
70.95
25.5
Alternate fixings JRKA001/4
ALUMINIUM
ACT___/25
LVCC001
Three bar ridge end preparation
When a central bar is specified at the ridge end, the bar requires specific preparation to
interact with the hip bars.
1. Cut the transom to the specified length indicated in the cutting list.
2. The bar then requires an arrowhead cut of 43° on each side. This can be seen on the
small parts section of the fabrication document.
JRT027
SPT600L/1
3. Insert the tenon with the plastic spacer in place down the centre of the bar leaving
31mm from the end of the bar to the centre of the tenon fixing hole. Alternativly leave
39mm from the end of the bar to the end of the tenon (shown below).
4. Drill through the bar and tenon using a 3.5mm drill bit at the centres shown below.
5. Fix the tenon in place using 3 x JRKA001/4 fixings, using the spacings indicated below.
Remember to alternate the side of the bar which the fixings are inserted.
GBCB
JRKA004/1
2 SCREWS IN ONE SIDE
1 SCREW IN OPPOSITE SIDE
10

23 TENON DEPTH
15
35
55
32
DRILL 3 x 3.5mm HOLES
SECURE USING
3 x JRKA004/1
CCG___/25
LAN600/4
AGS250
AGS250 IS TO BE CUT
EITHER SIDE OF THE HOLE
36
25
135°
DISTANCE FROM
EAVES AS SPECIFIED
25
36
135°
DISTANCE FROM
EAVES AS SPECIFIED
Fixing jack rafter brackets
1. Working from the roof plan supplied in the software fabrication report, cut the jack rafter
to the length specified on the cutting list.
Note: The dimension given in the report relates to the overall (external) length of the
section including any mitres that may be added.
2. Once cut to the desired length, apply the required mitre cuts to the section.
The fabrication paperwork which shows the angle the jack rafter should be cut to.
3. Mark the hole positions shown below then secure in place using 3x JRKA004/1.
4. Mark the distance specified from the eaves. Using a 25mm hole saw create the inital
cut, remove the remainder of the material using a hack saw to create the cut out detailed
below.
11

3.50
CENTRE POSITION AS SPECIFIED
JRKA004/1
Hip Prep for Jack Rafters
If jack rafters are present on the roof, the hip bars will require fixing holes to accept the
jack rafter brackets in the desired locations on the roof.
1. Looking at the hip bars in the roof fabrication report, take the centre position shown and
mark on the hip bar as specified.
2. Place the jack rafter hip bracket onto the bar and align the centre with the mark.
3. Drill two
3.5mm holes through the holes on the jack rafter bracket.
4. Using the fixings provided (JRKA004/1) securly fix the jack rafter bracket in place.
12

170
TCAJ001
170
10.30
TCAJ001
Anchor Clip Fixing
On PVC external roofs, every glazing bar requires an anchor clip to be installed at the top
end of the bar. The following details show how the anchor clip is fitted to the glazing bar.
1. Align the drill jig with the end of the glazing bar section at the ridge end of the bar
The anchor clip should be 170mm from the ridge end of the bar.
If the bar is a jack rafter, then the clip will sit lower than 170mm. The angle cut is applied
to the bar followed by the anchor clip fixing.
3. Place an anchor clip in the magnetic end of the jig and insert into the drilled cavity as
shown below.
2. Once aligned, drill through the jig using the
10.3mm flute mill bit (TCAD001). Drill
down through the glazing bar teeth, but not through the web.
13

LVCC001
AGS250
4719C60
4719MGR60
4719SBL60
Q8221 4720M60
Q8053/6Q8159/6
1
1
22
3
44
1
Lantern Ridge
Assembly
The Classic Lantern ridge is a two part assembly consisting of a ridge body with a clip on
ridge top cap. The ridge is fixed at 20° and has bolt slots to accommodate bar meeting at
the ridge.
Cutting the lantern ridge components
1. Working from the roof plan supplied in the software fabrication report, cut the ridge
4720M60 and ridge top cap 4719 to the specified length indicated in the cutting list.
2. Looking at the cutting list, cut the ridge wing claddings Q8159/6 and the ridge
undercladding Q8053/6 to the same length as the ridge and top cap.
3. Insert the ridge body gasket Q8221 into the channels on either side of the ridge. This
gasket should be the same length as the ridge body.
4. Slide on both wing claddings Q8159/6 followed by the undercladding Q8053/6 onto the
ridge body.
14

Assemble the lantern ridge components
5. Working from the ancillary list, insert the correct number of ridge top cap clips
LVCC001
into the aluminium ridge topcap 4719 , ensure that they are equally spaced.
6. Insert the ridge top cap gaskets
AGS250
into the slots on either side of the ridge top cap
4719 .
7. Clip down the pre assembled ridge top cap into the ridge body 4720M60 clip position.
15

2
PCFD___24
GLAZING CLOSER
25mm
SHBC001S
M6 X 21.5mm
EAVES BOLT
FLN001
M6 FLANGED NUT
DGCE010
GLAZING STOP KIT
CCGA001
EDWARDIAN HIP END CAP
KDS001
END CAP FIXING
SCREW
LANRF001
RIDGE END
BRACKET FIXING
EBT001
M5 x 12mm
TRILOBULAR SCREW
JRKA004/1
3 BAR TENON
FIXING
QORER
LANTERN RIDER RAIL
LANCE
LANTERN RIDER RAIL SLEEVE
PSUB
GLAZING SUPPORT
4719
LANTERN RIDGE TOP CAP
4720
LANTERN RIDGE BODY
Q8053/6
LANTERN RIDGE CENTRAL
CLADDING
AGS250
TOP CAP GASKET 250M
Q8159/6
LANTERN RIDGE WING
CLADDING
Q8221
RIDGE BODY GASKET 400M
LVCC001
TOP CAP CLIP
CCG___/25
LANTERN HIP TOP CAP
SPGA___L/1
GEORGIAN GLAZING BAR
GBCB___C
BAR UNDERCLADDING
SPT___L/1
LIGHT WEIGHT TRANSOM
GBCB___C
BAR UNDERCLADDING
CCA___/25
LANTERN TRANSOM TOP CAP
RS4805
LEFT HAND ridgeLOCK
RS4804
ridgeLOCK CLAMPING PLATE
RS4806
RIGHT HAND ridgeLOCK
JRKA001/4
3 BAR TENON
SPACER
JRT027
3 BAR TENON
RS4809
3 BAR BRACKET
RS4803
RIDGE END INTERNAL
COVER
AGP___/25
ALUMINIUM GLAZING
CLOSER 25mm
RS4810
RIDGE END
WEATHERING SHIELD
JRKA002
JAKC RAFTER HIP BRACKET
JRT015
TENON
JRKA001/4
TENON SPACER
DCM001__/PL
BLANK END CAP INFILL
RS3823
M5 x 20mm
TRILOBULAR SCREW
CCTA001
RAFTER END CAP
SPT___L/1
LIGHT WEIGHT TRANSOM
GBCB___C
BAR UNDERCLADDING
ATC___/25
ALUMINIUM LANTERN
TRANSOM TOP CAP
LVCC001
TOP CAP CLIP
SPGA___L/1
GEORGIAN GLAZING BAR
GBCB___C
BAR UNDERCLADDING
LAN___/4
ALUMINIUM LANTERN
HIP TOP CAP
LVCC001
TOP CAP CLIP
SHBC001SL
M6 X30mm SINGLE BOLT
FLNS001
M6 SPIGGOT NUT
TCAC001
ANCHOR CLIP
RS4811
CENTRAL BAR RIDGE END COVER
RS4812
RIDGE END 3 BAR
WEATHERING BARRIER
SHBC001T
TWIN BOLT
RS4807
RIDGE END COVER
Component Identification Chart
13233_REV_L
11/02/2020
LANTERN EAVES
LANTERN RIDGE
LANTERN RIDGE END
THREE BAR ADAPTER
BAR END CAPS
PVC OPTION
COVERS
JACK RAFTER BRACKET
GLAZING COMPONENTS
ALUMINIUM OPTION

3
PCFD___24
GLAZING CLOSER
25mm
SHBC001S
M6 X 21.5mm
EAVES BOLT
FLN001
M6 FLANGED NUT
DGCE010
GLAZING STOP KIT
CCGA001
EDWARDIAN HIP END CAP
KDS001
END CAP FIXING
SCREW
LANRF001
RIDGE END
BRACKET FIXING
EBT001
M5 x 12mm
TRILOBULAR SCREW
JRKA004/1
3 BAR TENON
FIXING
QORER
LANTERN RIDER RAIL
LANCE
LANTERN RIDER RAIL SLEEVE
PSUB
GLAZING SUPPORT
4719
LANTERN RIDGE TOP CAP
4720
LANTERN RIDGE BODY
Q8053/6
LANTERN RIDGE CENTRAL
CLADDING
AGS250
TOP CAP GASKET 250M
Q8159/6
LANTERN RIDGE WING
CLADDING
Q8221
RIDGE BODY GASKET 400M
LVCC001
TOP CAP CLIP
CCG___/25
LANTERN HIP TOP CAP
SPGA___L/1
GEORGIAN GLAZING BAR
GBCB___C
BAR UNDERCLADDING
SPT___L/1
LIGHT WEIGHT TRANSOM
GBCB___C
BAR UNDERCLADDING
CCA___/25
LANTERN TRANSOM TOP CAP
RS4805
LEFT HAND ridgeLOCK
RS4804
ridgeLOCK CLAMPING PLATE
RS4806
RIGHT HAND ridgeLOCK
JRKA001/4
3 BAR TENON
SPACER
JRT027
3 BAR TENON
RS4809
3 BAR BRACKET
RS4803
RIDGE END INTERNAL
COVER
AGP___/25
ALUMINIUM GLAZING
CLOSER 25mm
RS4810
RIDGE END
WEATHERING SHIELD
JRKA002
JAKC RAFTER HIP BRACKET
JRT015
TENON
JRKA001/4
TENON SPACER
DCM001__/PL
BLANK END CAP INFILL
RS3823
M5 x 20mm
TRILOBULAR SCREW
CCTA001
RAFTER END CAP
SPT___L/1
LIGHT WEIGHT TRANSOM
GBCB___C
BAR UNDERCLADDING
ATC___/25
ALUMINIUM LANTERN
TRANSOM TOP CAP
LVCC001
TOP CAP CLIP
SPGA___L/1
GEORGIAN GLAZING BAR
GBCB___C
BAR UNDERCLADDING
LAN___/4
ALUMINIUM LANTERN
HIP TOP CAP
LVCC001
TOP CAP CLIP
SHBC001SL
M6 X30mm SINGLE BOLT
FLNS001
M6 SPIGGOT NUT
TCAC001
ANCHOR CLIP
RS4811
CENTRAL BAR RIDGE END COVER
RS4812
RIDGE END 3 BAR
WEATHERING BARRIER
SHBC001T
TWIN BOLT
RS4807
RIDGE END COVER
Component Identification Chart
13233_REV_L
11/02/2020
LANTERN EAVES
LANTERN RIDGE
LANTERN RIDGE END
THREE BAR ADAPTER
BAR END CAPS
PVC OPTION
COVERS
JACK RAFTER BRACKET
GLAZING COMPONENTS
ALUMINIUM OPTION

4
Notes

5
Notes

6
Job No.: 6043 01/20 V1 CLFG002
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right to change specications without prior notice. Ultraframe is a trading name of Ultraframe (UK) Limited.
www.ultraframetrade.co.uk