unidor TRsystems smartPKM User manual

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user manual
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© by
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systems GmbH • 75179 Pforzheim •
www.unidor.de
• Te .: (+49) (0)7231/3152 0
smartPKM
figure 1.0
TRsystems GmbH
D-75179 Pforzheim
Freiburger Straße 3
Phone: (+49) (0)7231/31520
Fax: (+49) (0)7231/315299
[email protected]
www.unidor.de | www.trsystems.de
2-channe press force measuring device

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user manual Practice.
user manual
Systems. Controls. Sensors
.
© by
TR
systems GmbH • 75179 Pforzheim •
www.unidor.de
• Te .: (+49) (0)7231/3152 0
© by unidor TRsystems GmbH
D-75179 Pforzheim
Freiburger Straße 3
Phone: (+49) (0)7231/31520
Fax: (+49) (0)7231/315299
[email protected]
www.unidor.de | www.trsystems.de
Copyright pr
otection
This manua , inc uding the images contained therein, are protected under
copyright aw. Third-party app ications of this manua which vio ate copyright
provisions are prohibited. Reproduction, trans ation and e ectronic and
photographic archiving and a teration require written consent of the
manufacturer. Legal action will be taken against violations and corresponding
claims for damages will be asserted.
Subject to changes
Subject to changes in the interests of technica advancement.
Do
cument information
Issue/rev. date: 00 / 07 aug. 2023
Document/rev. no.: 00
Fi e name: smartPKM Manua
Author: MP
Font types
Italic or bold font refers to the tit e of a document or is used to high ight text.

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© by
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systems GmbH • 75179 Pforzheim •
www.unidor.de
• Te .: (+49) (0)7231/3152 0
Table of contents
Tab e of contents ................................................................................................................................ 3
1 Change index .................................................................................................................................... 4
2 Genera ............................................................................................................................................. 5
2.1 Scope of app ication ................................................................................................................ 5
3 Additiona safety notes .................................................................................................................... 6
3.1 Definition of icons and notes ................................................................................................... 6
3.2 Supp ement notes to the intended use ................................................................................... 6
3.3 Organizationa measures ......................................................................................................... 6
4 Technica data .................................................................................................................................. 7
5 functionality ........................................................................................................................................ 7
6 Signa s and connection diagram ...................................................................................................... 8
7 device view connections .................................................................................................................. 9
8 connection piezo sensors............................................................................................................... 10
9 insta ation and setup .................................................................................................................... 11
10 dimensions ................................................................................................................................... 17
10 dimensions ................................................................................................................................... 18
11 EC Dec aration of Conformity ...................................................................................................... 19

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user manual
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© by
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systems GmbH • 75179 Pforzheim •
www.unidor.de
• Te .: (+49) (0)7231/3152 0
1 Change index
Change Date ndex
First edition 07. aug. 23 00

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© by
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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
2 General
This user manua contains the fo owing subjects:
- E ectrica specifications
- Insta ation
- Commissioning
- Configuration/parameterization
Since the documentation has a modu ar structure, this user manua is deemed a supp ement to
other sources of documentation such as product data sheets, dimensiona drawings, brochures and
assemb y instructions.
The user manua may form part of the scope of de ivery depending on customer specifications or it
may be requested separate y.
These operating instructions are kept up-to-date. However, since TRsystems
GmbH/UNIDOR products are subject to continuous further development, it is
possible that short-term deviations between the device version and the
operating instructions might occur due to technical changes. lease note that
we do not assume liability for damage which might arise as a result.
2.1 Scope of application
This user manua so e y app ies to the fo owing product:
smartPKM
Order number: 1921 1000 0000
The products are marked by attached namep ates and form part of a system.
Therefore, the fo owing documentation app ies:
- The system-specific operating instructions of the operator
- This user manua
- Further documents supp ied together with system

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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
3 Additional safety notes
3.1 Definition of icons and notes
means that minor physical injury or property damage may occur if
appropriate precautions are not taken.
refers to important information and/or characteristics of and application
advice for the product used.
3.2 Supplement notes to the intended use
The system is designed to be used in Ethernet networks with a maximum speed of 100 Mbs for fu -
dup ex operation specified in IEC 61158 as CPF2/2 (Communication Profi e)
The technica directives on estab ishing the Ethernet network must be comp ied with in order to
ensure safe operation.
The intended use also includes:
observing all notes contained in this user manual,
observing the assembly instructions, in particular the chapter "Fundamental
safety notes" must be read and understood before beginning to work
3.3 Organizational measures
This user manua must a ways be avai ab e at the p ace of use of the system.
Before beginning work, the personne assigned to perform activities on the system must have
read and understood
– the assemb y instructions, in particu ar the chapter "Fundamenta safety notes",
– and this user manua , in particu ar the chapter "Additiona safety notes"
.
This particu ar y app ies to temporary personne .

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systems GmbH • 75179 Pforzheim •
www.unidor.de
• Te .: (+49) (0)7231/3152 0
4 Technical data
design smartPKM
disp ay 10.4" LCD disp ay 1024x768 pixe , 24 bit
operating system 1 finger touch, resistive
operating system WIN 10IoT® Ent. 2019
power supp y 24V DC (Us/Up) via 4 pin M8 (IN/OUT)
current consumption >= 900mA at 24V (Us)
temperature range 0... 40°C
humidity 10...90 % non condensing
CPU Inte ® AtomTM SoC E3845, Quad Core 1.91 GHz. 2M cache
mainboard 3.5" SBC sing ecomputer
RAM 4 GB DDR3L
maindrive 16 GB eMMC (on board)
capacity CFast 8 GB CFast card (optiona )
chipset System OnChip (SOC)
interfaces 1 x LAN RJ45 Ethernet (Inte ® i210)
1 x LAN RJ45 EtheCAT® (Inte ® i210)
1 x USB 2.0
1 x USB 3.0
1 x VGA, disp ayport (DP)
coo ing system passive coo ing system
front co or si ver
case a uminum anodized
case mounting inc . mounting adapter, VESA compatib e
protection c ass IP30
dimensions 240 x 215 x 66mm (WxHxD)
mounting tab e or variab e wa mounting
Weight 2.15 kg
5 functionality
the smartPKM is a digita tonnage monitoring device with 2 channe s and min/max monitoring. The
device has a touch operation screen with graphica event disp ay (channe and tota force disp ay) as
we as the disp ay of the current machine ang e (virtua encoder) and disp ay of the current stroke
rate. Integrated user administration; too memory for 1,000 too s (a phanumeric); data backup on
USB f ash drive; 1 cam input (trigger signa ); 1 c utch input; 1 stop output.
The piezo sensors are used to measure strains or compressions of the machine. The piezo sensors
convert the strain (compression) proportiona to the tonnage into an e ectrica vo tage. The
maximum force occurring within a cyc e is stored and disp ayed, and compared with the specified set
va ue. If the set va ues are exceeded, the machine is switched off.
Min/max monitoring a so active in jog mode (when no trigger signa is detected).

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© by
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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
6 Signals and connection diagram
figure 2.0
nputs of the smartPKM/PSAeC4
power supp y and EtherCat connection via M8 sockets
Outputs of the smartPKM/PSAeC4
power supp y via M8 sockets; EtherCat connection cab e RJ45/M8;
machine signa s via M8 sockets of the PSAeC4

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© by
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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
7 device view connections
figure 3.0

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• Te .: (+49) (0)7231/3152 0
8 connection piezo sensors
the supp ied piezo sensors are mounted (as shown be ow) in the tension or compression area of
the press. To protect the encoders, p ease a so mount the sensor protective covers before
mounting and ca ibration. The connecting cab es to the unit must not be disconnected and
extended with p ugs or c amps. (charge oss)
figure 4.0
figure 5.0

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systems GmbH • 75179 Pforzheim •
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figure 6.0
9 installation and setup
wiring of the system
connection of power supp y; EtherCat connection and machine signa s (fig. 2.0)
connection of the sensors
mounting the force transducers on the machine stand and connecting them to the measuring
amp ifier (fig. 4.0; 5.0 and 6.0)
switching on the system
start screen (fig. 7.0) Log in as administrator in the user administration (password: p ease
request, dai y updated!)
calibrate system
se ect "Force eft" or "Force right" on start screen (fig. 7.0)

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systems GmbH • 75179 Pforzheim •
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figure 7.0
force ang e (fig. 8.0) se ect "Parameters" to disp ay the partia forces and the tota force as a curve:
figure 8.0

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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
force ang e parameters disp ay and settings bypass and error memory (fig. 9.0) se ect "Inputs":
figure 9.0
parameters inputs (fig. 10.0) se ect "Channe s":
figure10.0

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inputs channe s (fig. 11.0) se ect "Ca ibrate":
figure 11.0
channe s ca ibrate (fig. 12.0) se ect "adjust PSA4 booster":
figure 12.0

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ca ibrate adjust PSA booster (fig. 13.0) se ect "save ca ibre. va ue":
figure 13.0
back to channe s ca ibrate (figure 12.0) and set the maximum channe tonnage of the
machine in the tab e at 7.0V.
Caution, incorrect specification of the maximum channel tonnage can lead to
overloads and damage to the machine. This is the responsibility of the
calibrating expert.
The equipment manufactu e accepts no liability in this espect!

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user manual
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© by
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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
set tolerances
( og in as a setter in the user administration, password: "111110")
force ang e min/max monitoring set progr. min/max va ue per channe (picture 14.0):
figure 14.0

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© by
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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
10 dimensions

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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
10 dimensions

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systems GmbH • 75179 Pforzheim •
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• Te .: (+49) (0)7231/3152 0
11 EC Declaration of Conformity
Manufacturer: TRsystems GmbH, System department Unidor
Factory: Unidor, Freiburger Straße 3, D-75179 Pforzheim
hereby confirm for the
Product: smartPKM
Device type: Press Force Measuring Device
Model name: smartPKM
comp iance with the EC Directive 89/392/EEC and the fo owing standards:
 EN 60204.1, E ectrica Equipment for Industria Machines
 E ectromagnetic Compatibi ity 89/336/EEC IEC 801 Parts 1, 2, 4
 EN 55011 Radio Interference Vo tage
 EN 55022 Noise Radiation
 VDE 0100, VDE 0113, EN 60204
ssued by: TRsystems GmbH, System department Unidor
Date: 07 aug. 2023
Place: Pforzheim, Germany