UNIFILLER UNIVERSAL 1000i sv Guide

UNIVERSAL 1000i sv
DEPOSITOR
INSTRUCTIONS AND SPARE PARTS
Manual Part # UVL1000i sv-Ins-UK
09/15/2015 Ver 8
From serial number U1V52098
ranslation from the Original Instructions

2
TABLE OF CONTENTS
SAFETY INSTRUCTIONS AND WARNINGS ............................................................................................................................. 3
INTRODUCTION ................................................................................................................................................................... 6
CONTACTING UNIFILLER ...................................................................................................................................................... 6
MACHINE DESCRIPTION ....................................................................................................................................................... 7
SERIAL NUMBER LOCATION .................................................................................................................................................
POWER REQUIREMENTS ...................................................................................................................................................... 9
AIR REQUIREMENTS...................................................................................................................................................................... 9
ASSEMBLY AND OPERATION ................................................................................................................................................ 9
PRIMING / PREPARING TO DEPOSIT ............................................................................................................................................... 10
DEPOSIT VOLUME ADJUSTMENT ................................................................................................................................................... 11
DEPOSIT SPEED CONTROL ............................................................................................................................................................ 11
PURGE BUTTON ......................................................................................................................................................................... 12
WORKING WITH THE DEPOSITOR ................................................................................................................................................... 12
DISASSEMBLY FOR SANITIZING .......................................................................................................................................... 13
GENERAL .................................................................................................................................................................................. 13
CLEANING AND SANITIZING ............................................................................................................................................... 15
CLEANING ................................................................................................................................................................................. 15
SANITI ING ............................................................................................................................................................................... 16
RE ASSEMBLY ............................................................................................................................................................................ 16
MAINTENANCE .................................................................................................................................................................. 17
O RING CARE ............................................................................................................................................................................ 18
DAILY ...................................................................................................................................................................................... 18
WEEKLY ................................................................................................................................................................................... 18
3 MONTHS ............................................................................................................................................................................... 18
O RING AND GASKET PART NUMBERS ............................................................................................................................................ 18
PREVENTATIVE MAINTENANCE.......................................................................................................................................... 19
MACHINE OWNER / OPERATOR CARE ............................................................................................................................................ 19
PREVENTATIVE MAINTENANCE KIT ................................................................................................................................................ 19
SPARE PARTS ..................................................................................................................................................................... 20
PRODUCT CYLINDER SI ES ............................................................................................................................................................ 20
PARTS IDENTIFICATION ..................................................................................................................................................... 21
SAFE T BLOCK ........................................................................................................................................................................... 21
PNEUMATIC COMPONENTS 1 ....................................................................................................................................................... 22
PNEUMATIC COMPONENTS 2 ....................................................................................................................................................... 22
VOLUME ADJUSTMENT ............................................................................................................................................................... 23
FRONT PNEUMATIC COMPONENTS ................................................................................................................................................ 24
LOWER FRAME .......................................................................................................................................................................... 25
UPPER FRAME ........................................................................................................................................................................... 26
AIR REGULATOR - FILTER ............................................................................................................................................................. 26
DEPOSITING WITH HOT PRODUCT ................................................................................................................................................. 27
PNEUMATIC SCHEMATICS .................................................................................................................................................. 2
TROUBLE SHOOTING ......................................................................................................................................................... 31
PISTON RETURN SPEED CONTROL .................................................................................................................................................. 33

3
EC SELF DECLARATION OF CONFORMITY EXAMPLE ........................................................................................................... 34
SOUND LEVEL MEASUREMENT .......................................................................................................................................... 35
Safety Instructions and Warnings
hese safety instructions must be read prior to operating, sanitizing or servicing the
equipment.
All machines have a risk of personal injury wherever moving parts are involved in their
operation. UNIFILLER has taken all possible precautions to reduce and wherever possible
eliminate the dangers associated with moving parts. Having all operators/maintenance staff of
this equipment read and abide by the instructions in this manual will further reduce the risk of
personal injury. All users must familiarize themselves with the warning decals located around
the machinery.
Caution - the air lines on this machine are under high pressure. Severe injury could result if
tampering or adjustments are made by non-qualified personal.
Operating Air pressure should not be adjusted to exceed 80 P.S.I. (551 kPa /5.52 Bar) on the
Air regulator / Water filter pressure gauge.
Before cleaning, dismantling, or servicing the machine, turn air off and bleed pressure from the
air supply prior to disconnecting airline. Isolate any other power sources, and then lock them
out.
Safety guards or devices must not be removed or disabled by any personnel other than when
locked out for service maintenance by a technician.
Keep fingers and hands away from all pinch points, mechanical moving parts, including the
hopper inlet and deposit nozzle outlet.
Do not run product or water, with temperatures exceeding 140°F, (60°C), through the machine.
For Product emperatures that exceed 140°F, (60°C) up to 180°F, (82°C), please use HO
changeover parts on the machine. Contact Unifiller for details.
Before use, fully sanitize the machine. Dismantle and lubricate all the seals as per
cleaning/sanitizing instructions in this manual after each use.
Before use ensure that the locks on the wheels are engaged.
For servicing or technical support please contact UNIFILLER directly or one of its authorized
suppliers or dealers.
Unifiller Systems recommends the use of approved personal protection equipment
when using this equipment.

4
• Do not operate machine without the product
cylinder installed. If it becomes necessary to
operate the machine without a product
cylinder in place, caution must be observed
that you do not place any body parts near the
operating parts of the machine, or pinch
points.
• he indicated area shown is a potential pinch
point. Do not place fingers near or in this area
• When closing the top cover be cautious that
fingers do not get pinched.

5
• During operation of the machine, do not
remove the red pin as the hopper and product
cylinder may fall off, if action occurs during
mid cycle.
• Use caution when starting the machine as it may operate and move parts to their
“Home” position, if it was stopped during its cycle due to a power outage.
• Do not attempt to remove the hopper from the
equipment when full of product. Always empty the
hopper of product prior to removal.

6
Introduction
hank you for purchasing UNIFILLER Equipment. We are sure you will get years of trouble
free use and excellent productivity from your new investment.
Please take a few minutes to read this manual and familiarize yourself with the layout of the
controls, and the set up and operating procedure.
If you have any questions regarding the setting up, or operation of your equipment please
contact us.
Contacting Unifiller
OR
Contact your local authorized Unifiller dealer.
Please see our website for dealer contact information @. www.unifiller.com
Please remember to supply your company name, telephone number, email and a contact
name when ordering parts.
Manufacturer
UNIFILLER Systems Incorporated,
7621 Macdonald Road
Delta, B.C.
V4G 1N3
elephone
Main: 604-940-2233
oll Free: 1-888-733-8444
Fax : [phone]
Email: [email protected] or [email protected]

7
Machine description
he Universal 1000i is an air operated positive displacement depositor.
Intended uses Non intended uses
Batter for cakes, muffins, etc Dry goods
Fruit fillings Large chunks
Icings, frostings and toppings Liquids
Jams and jellies Stiff non settling products
Creams, custards and mousse
Anything that can be squeezed through a
pastry bag
Description
1 Control Valve
2 Air Regulator / Filter
3 Deposit Speed Control
4 Volume Adjustment
5 able Adjustment
6 Product Cylinder
7 Locking Wheels
8 Work able
9 Safe Block
10 14 Gallon / 52 Lt Hopper
11 Accessory Connection

8
Serial Number location
Quote this number when ordering spare parts.
It is located as shown.

9
Power requirements
Air Requirements
Important:
• It is recommended that the compressed air supplied to the depositor be run through an
air dryer before connecting to the machine. Please contact Unifiller for details.
• Use an airline with a minimum inside diameter of 3/8” (10mm)
• Set the air pressure gauge on the machine to 80 P.S.I. (5.5 Bar).
he air supply is controlled by the Red slide valve (1).
Set the air pressure gauge on the machine to 80 P.S.I.
(5.5 Bar) by pulling up the knob (1), adjusting the air
pressure, and then pushing the knob down to lock it.
Assembly and operation
NOTE:
Before filling the hopper, ensure the machine is assembled correctly with seals in place, and
that the correct depositing outlet attachment is fitted and all clamps are tightened.

10
Warning:
o avoid possible tipping of the machine, keep the area
under the work table clear.
• o raise the machine, move and hold the black
lever of the control valve in the up position (1).
he machine will stop if the lever is released.
• o lower the machine, move and hold the lever in
the down position (2). he machine will stop if
the lever is released.
Priming / Preparing to Deposit
• After sanitizing (See sanitizing section), fill the hopper.
• Connect the depositing attachment and or foot pedal to the machine using the
appropriate clamps and quick disconnects.
• Connect the air supply.
• Depress foot pedal or hand held nozzle trigger until product flows from outlet.
Depositing Accessories set up
he Depositing Nozzle and the foot pedal airlines are connected to the ports located on the
front of the base
If using a Hand held nozzle, the four lines will connect to the foot pedal port and accessories
port.
Item
Descrip
tion
1 Deposit speed
2 Purge button
3 Foot pedal or external
signal connection
4 Nozzle / Accessory
connection

11
Deposit Volume Adjustment
• Press the foot pedal or trigger on the hand held nozzle once and 1 measured amount
will be deposited.
• For continuous deposits press and hold.
• Run the machine 2 or 3 cycles, check the weight of
the last deposit.
• urn air off, adjust size of deposit by turning the
hand wheel at the rear of the machine.
• urn air on
• Make 2 or 3 deposits into a container and check the
weight, adjust the volume again if required.
If deposit is below 12% on the side scale, change the
product cylinder to the next size smaller.
Deposit Speed Control
he deposit speed controls the speed at which the product is placed into the target area.
urn clockwise = decrease deposit speed.
urn counter clockwise = increase deposit speed.
Important : If a deposit speed adjustment is made
after the volume has been set, the volume may change
slightly, so be sure to re-adjust the deposit volume if
required.
he deposit 0-100% speed Dial is a calibrated one turn
adjustment to obtain the desired speed of delivery of
the product mix to the target area

12
Purge Button
A Purge Button (1) is located on the front base plate.
his allows the depositor to be cycled manually without
the need of a foot pedal or an external signal. his can
be used to Prime the depositor, or cycle it during
cleaning.
This button can also be used if on the rare
occasion the depositor becomes stuck mid cycle.
Press the button once and the machine will cycle
and reset.
Working with the depositor
If you experience splashing of the product when depositing, slow down the deposit speed as
described previously.
If the product is deposited too slowly increase the deposit speed.
Keep the hopper more than ½ full to avoid air pockets and inconsistent deposits / portions.

13
Disassembly for Sanitizing
General
• Sanitizing requires that the machine must be disassembled.
• urn air off and remove supply line from machine.
• Scrape down the inside of the hopper.
• Reconnect supply line and turn air on.
• Keep depositing until nothing more comes out of the outlet nozzle.
• urn air off and remove supply line from machine
• Pour warm water (maximum 140°F/ 60°C) into the hopper and wipe the inside of the
hopper clean.
• Reconnect supply line and turn air on.
• Reduce deposit speed.
• Cycle the rest of the water out of the machine.
• Repeat the above procedure.
• urn air off and remove supply line from machine.
• Disconnect attachment airlines from machine.
• Connect the red and black quick connects together. his
will stop water from entering the air cylinders during
cleaning.
• DO NO SUBMERGE HE AIR CYLINDERS IN
WA ER.

14
• Remove Hopper and place top downwards on a sanitary surface.
• Unclamp depositing attachment.
• Remove the Safe- -Valve block, by pulling the
clevis off the pin, Swing Air cylinder away from
block.
• Pull the Safe- -Valve out of the Safe- -Valve block.
• Pull the Red safety pin out from the side
• Remove the Safe- -Valve block by tilting it up, away
from the lip, and then forward off the base

15
• Remove the product cylinder by sliding
forward.
• Remove the product piston.
• NOTE: Use O-Ring tool to remove all O-Rings
Cleaning and Sanitizing
Cleaning
Warnings
- Abrasive materials may damage finish of this equipment.
Use of the following types of cleaning agents is not acceptable and may cause damage to the
machinery that the manufacturer cannot be held responsible for.
Check specifications and warnings on labels of all cleaning products prior to use.
• Cleaning agents containing chlorine or chlorides may cause spotting
Acidic or alkaline solutions can cause corrosive reactions between dissimilar metals as
are found in this machine such as bearing housings and electrical conduit.
•
• Solvent, Aromatic or chemically reacting solutions may cause damage to synthetic
materials such as rubber contained in the electrical seals or seals of mechanical drive
components.

16
Clean and sanitize the parts shown, and any attachment parts.
• Mix 1 to 4 ounces (30-120ml) of Zep F.S. PR CESS CLEANER (green) per gallon (4ltr)
of water. Immerse the parts in the solution. Clean all food residues with a cloth or a
non-metallic scrubbing pad/brush. Rinse thoroughly with potable water. For the hopper,
spray the same solution on to the Hopper surface.
Saniti ing
• Mix 1 ¼ oz’s (120ml) of Zep F.S. SUPERMARKE SANI IZER (red) per gallon (4ltr) of
water. Immerse all parts that were previously in the cleaner in the new solution for 1-2
minutes. Rinse thoroughly with potable water.
Re Assembly
• Inspect all ‘O’ rings and seals for
damage or wear; replace if
required. Re-lubricate all O rings
with food quality grease (as
supplied with your machine).
Re-assemble in the reverse
order taking care to align the
cutout in the Safe- -Valve with
the mark on the Safe- -Valve
block assembly.
• Re-connect all the airlines
he rest of the machine can be wiped down or washed with a mild detergent.
Item
Description
1 Product Cylinder
2 Product Cylinder O Ring
3 Product Piston
4 Product piston O Ring
5 Safe- -Valve
6 Safe- -Valve O Ring
7 Clamp
8 Clamp Gasket
9 Safety Pin
10 Safe- -Valve Block
11 Hopper Gasket
12 Hopper

17
Maintenance
Turn air off, and remove supply line from machine before any
maintenance is performed.
IMPORTANT SAFETY NOTES:
Any maintenance to the pneumatics system will require
the top cover to be opened and pivoted up.
Maintenance personnel will require a Phillips
screwdriver to open the cover.
If top cover is removed beware of pinch points
he screw (1) shown in Red is factory set, and must
not be touched.
he top cover is locked in place with one screw (2) as
shown in the picture.
Turn air off and remove supply line from machine before opening the cover.
Move the Red Slide valve to the down position. (1)
Disconnect the air line from the machine.

18
O Ring Care
he most important components of the machine are the O rings. hese must be inspected and
maintained daily. All O rings should be high quality Viton seal as supplied by Unifiller, or your
authorized Unifiller dealer.
Signs of wear include: Flatness, Abrasions, Cracks, and Cuts
Daily
After parts have been cleaned, lubricate all O rings, seals and
moving parts with food grade grease.
Weekly
With the air disconnected.
Check the air filter/regulator bowl and if necessary clean the
bowl and empty any accumulated water.
3 Months
With the air disconnected.
Check the condition of the White filter in the Air regulator / Water filter, and replace if
contaminated.
O Ring and Gasket Part numbers
Description
Part Number
Quantity Required
Hopper Gasket 01250-00 1
11/2” Clamp Gasket 01251-00 1
Safe- -Valve O Ring V0223-00 1
Product Cylinder O Ring V0222-00 1 per Cylinder
1” (25.4 mm) Product Piston O Ring V0115-00 1 per Piston
1 ½” (38.1 mm) Product Piston O Ring V0216-00 1 per Piston
2 ½” (63.5 mm) Product Piston O Ring V0227-00 1 per Piston
3” (76.2 mm)Product Piston O Ring V0230-00 1 per Piston
he following parts are available from Unifiller or one of its authorized representatives.
Part Number
Description
Item
21052-00 O ring lubricant.
4 oz tube Lubri-film plus.
22049-00 O-ring pick tool.

19
Preventative Maintenance
Unifiller Systems distinguishes between two levels of care for equipment
Machine Owner / Operator Care
he operators of the machines are typically the “owners”, typically a
person working with them. hey depend on the machine to function
reliably to be able to meet their production requirements. hey most
often know the machine best and can predict when something
changes. he owners also typically take care of the basic
maintenance and upkeep of the machines.
he Spare Parts Kits supplied with the machines are intended for
the owners of the machines and are typically kept near the
machines in the production area to have easy access to the seals
and other wear parts.
Preventative Maintenance Kit
Unifiller also offers Preventative
Maintenance Kits for your machines. hey
are intended for the maintenance
department and are typically kept in their
workshop. he kits contain all parts for
typical repairs and preventative
maintenance.
hey also contain a USB thumb drive that
contains the manual and other useful
information.
he Preventative Maintenance Kits offer a simple and cost effective solution for keeping the
machine in top shape.
Contact [e-mail] with the serial number of your machine to order a Preventative
Maintenance Kit or spare parts.

20
Spare parts
Product Cylinder Si es
o obtain the most accurate deposit volume, 4 different sizes of product cylinder and product
piston are available. See chart following.
o maintain portion accuracy, it is recommended that the % volume setting for the product
piston be set between 12 to 80% of the scale, this will ensure optimum machine performance.
Size
Piston and
Cylinder
Kits Part
Numbers
Volume (oz)
Volume (ml)
1” (25.4 mm) 12581-00 0.5 – 3.3oz 14 –98 ml
1.5” (38.1 mm) 12582-00 1.2 – 8.0oz 35 – 240 ml
1.5” (38.1 mm) HO 12583-00 1.2 – 8.0oz 35 – 240 ml
2.5” (63.5 mm) 12584-00 3.8 – 25.0oz 110 – 725 ml
2.5” (63.5 mm) HO 12585-00 3.8 – 25.0oz 110 – 725 ml
3” (76.2 mm) 12586-00 5.4 – 36.0oz 160 – 1060 ml
3” (76.2 mm) HO 12587-00 5.4 – 36.0oz 160 – 1060 ml