UNIFILLER UNIVERSAL 1000i sv Guide

UNIVERSAL 1000i sv
DEPOSITOR
INSTRUCTIONS AND SPARE PARTS
Manual Part # UVL1000i sv-Ins-UK
09/15/2015 Ver 8
From serial number U1V52098
ranslation from the Original Instructions

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TABLE OF CONTENTS
SAFETY INSTRUCTIONS AND WARNINGS ............................................................................................................................. 3
INTRODUCTION ................................................................................................................................................................... 6
CONTACTING UNIFILLER ...................................................................................................................................................... 6
MACHINE DESCRIPTION ....................................................................................................................................................... 7
SERIAL NUMBER LOCATION .................................................................................................................................................
POWER REQUIREMENTS ...................................................................................................................................................... 9
AIR REQUIREMENTS...................................................................................................................................................................... 9
ASSEMBLY AND OPERATION ................................................................................................................................................ 9
PRIMING / PREPARING TO DEPOSIT ............................................................................................................................................... 10
DEPOSIT VOLUME ADJUSTMENT ................................................................................................................................................... 11
DEPOSIT SPEED CONTROL ............................................................................................................................................................ 11
PURGE BUTTON ......................................................................................................................................................................... 12
WORKING WITH THE DEPOSITOR ................................................................................................................................................... 12
DISASSEMBLY FOR SANITIZING .......................................................................................................................................... 13
GENERAL .................................................................................................................................................................................. 13
CLEANING AND SANITIZING ............................................................................................................................................... 15
CLEANING ................................................................................................................................................................................. 15
SANITI ING ............................................................................................................................................................................... 16
RE ASSEMBLY ............................................................................................................................................................................ 16
MAINTENANCE .................................................................................................................................................................. 17
O RING CARE ............................................................................................................................................................................ 18
DAILY ...................................................................................................................................................................................... 18
WEEKLY ................................................................................................................................................................................... 18
3 MONTHS ............................................................................................................................................................................... 18
O RING AND GASKET PART NUMBERS ............................................................................................................................................ 18
PREVENTATIVE MAINTENANCE.......................................................................................................................................... 19
MACHINE OWNER / OPERATOR CARE ............................................................................................................................................ 19
PREVENTATIVE MAINTENANCE KIT ................................................................................................................................................ 19
SPARE PARTS ..................................................................................................................................................................... 20
PRODUCT CYLINDER SI ES ............................................................................................................................................................ 20
PARTS IDENTIFICATION ..................................................................................................................................................... 21
SAFE T BLOCK ........................................................................................................................................................................... 21
PNEUMATIC COMPONENTS 1 ....................................................................................................................................................... 22
PNEUMATIC COMPONENTS 2 ....................................................................................................................................................... 22
VOLUME ADJUSTMENT ............................................................................................................................................................... 23
FRONT PNEUMATIC COMPONENTS ................................................................................................................................................ 24
LOWER FRAME .......................................................................................................................................................................... 25
UPPER FRAME ........................................................................................................................................................................... 26
AIR REGULATOR - FILTER ............................................................................................................................................................. 26
DEPOSITING WITH HOT PRODUCT ................................................................................................................................................. 27
PNEUMATIC SCHEMATICS .................................................................................................................................................. 2
TROUBLE SHOOTING ......................................................................................................................................................... 31
PISTON RETURN SPEED CONTROL .................................................................................................................................................. 33

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EC SELF DECLARATION OF CONFORMITY EXAMPLE ........................................................................................................... 34
SOUND LEVEL MEASUREMENT .......................................................................................................................................... 35
Safety Instructions and Warnings
hese safety instructions must be read prior to operating, sanitizing or servicing the
equipment.
All machines have a risk of personal injury wherever moving parts are involved in their
operation. UNIFILLER has taken all possible precautions to reduce and wherever possible
eliminate the dangers associated with moving parts. Having all operators/maintenance staff of
this equipment read and abide by the instructions in this manual will further reduce the risk of
personal injury. All users must familiarize themselves with the warning decals located around
the machinery.
Caution - the air lines on this machine are under high pressure. Severe injury could result if
tampering or adjustments are made by non-qualified personal.
Operating Air pressure should not be adjusted to exceed 80 P.S.I. (551 kPa /5.52 Bar) on the
Air regulator / Water filter pressure gauge.
Before cleaning, dismantling, or servicing the machine, turn air off and bleed pressure from the
air supply prior to disconnecting airline. Isolate any other power sources, and then lock them
out.
Safety guards or devices must not be removed or disabled by any personnel other than when
locked out for service maintenance by a technician.
Keep fingers and hands away from all pinch points, mechanical moving parts, including the
hopper inlet and deposit nozzle outlet.
Do not run product or water, with temperatures exceeding 140°F, (60°C), through the machine.
For Product emperatures that exceed 140°F, (60°C) up to 180°F, (82°C), please use HO
changeover parts on the machine. Contact Unifiller for details.
Before use, fully sanitize the machine. Dismantle and lubricate all the seals as per
cleaning/sanitizing instructions in this manual after each use.
Before use ensure that the locks on the wheels are engaged.
For servicing or technical support please contact UNIFILLER directly or one of its authorized
suppliers or dealers.
Unifiller Systems recommends the use of approved personal protection equipment
when using this equipment.

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• Do not operate machine without the product
cylinder installed. If it becomes necessary to
operate the machine without a product
cylinder in place, caution must be observed
that you do not place any body parts near the
operating parts of the machine, or pinch
points.
• he indicated area shown is a potential pinch
point. Do not place fingers near or in this area
• When closing the top cover be cautious that
fingers do not get pinched.

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• During operation of the machine, do not
remove the red pin as the hopper and product
cylinder may fall off, if action occurs during
mid cycle.
• Use caution when starting the machine as it may operate and move parts to their
“Home” position, if it was stopped during its cycle due to a power outage.
• Do not attempt to remove the hopper from the
equipment when full of product. Always empty the
hopper of product prior to removal.

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Introduction
hank you for purchasing UNIFILLER Equipment. We are sure you will get years of trouble
free use and excellent productivity from your new investment.
Please take a few minutes to read this manual and familiarize yourself with the layout of the
controls, and the set up and operating procedure.
If you have any questions regarding the setting up, or operation of your equipment please
contact us.
Contacting Unifiller
OR
Contact your local authorized Unifiller dealer.
Please see our website for dealer contact information @. www.unifiller.com
Please remember to supply your company name, telephone number, email and a contact
name when ordering parts.
Manufacturer
UNIFILLER Systems Incorporated,
7621 Macdonald Road
Delta, B.C.
V4G 1N3
elephone
Main: 604-940-2233
oll Free: 1-888-733-8444
Fax : [phone]
Email: [email protected] or [email protected]

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Machine description
he Universal 1000i is an air operated positive displacement depositor.
Intended uses Non intended uses
Batter for cakes, muffins, etc Dry goods
Fruit fillings Large chunks
Icings, frostings and toppings Liquids
Jams and jellies Stiff non settling products
Creams, custards and mousse
Anything that can be squeezed through a
pastry bag
Description
1 Control Valve
2 Air Regulator / Filter
3 Deposit Speed Control
4 Volume Adjustment
5 able Adjustment
6 Product Cylinder
7 Locking Wheels
8 Work able
9 Safe Block
10 14 Gallon / 52 Lt Hopper
11 Accessory Connection

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Serial Number location
Quote this number when ordering spare parts.
It is located as shown.

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Power requirements
Air Requirements
Important:
• It is recommended that the compressed air supplied to the depositor be run through an
air dryer before connecting to the machine. Please contact Unifiller for details.
• Use an airline with a minimum inside diameter of 3/8” (10mm)
• Set the air pressure gauge on the machine to 80 P.S.I. (5.5 Bar).
he air supply is controlled by the Red slide valve (1).
Set the air pressure gauge on the machine to 80 P.S.I.
(5.5 Bar) by pulling up the knob (1), adjusting the air
pressure, and then pushing the knob down to lock it.
Assembly and operation
NOTE:
Before filling the hopper, ensure the machine is assembled correctly with seals in place, and
that the correct depositing outlet attachment is fitted and all clamps are tightened.

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Warning:
o avoid possible tipping of the machine, keep the area
under the work table clear.
• o raise the machine, move and hold the black
lever of the control valve in the up position (1).
he machine will stop if the lever is released.
• o lower the machine, move and hold the lever in
the down position (2). he machine will stop if
the lever is released.
Priming / Preparing to Deposit
• After sanitizing (See sanitizing section), fill the hopper.
• Connect the depositing attachment and or foot pedal to the machine using the
appropriate clamps and quick disconnects.
• Connect the air supply.
• Depress foot pedal or hand held nozzle trigger until product flows from outlet.
Depositing Accessories set up
he Depositing Nozzle and the foot pedal airlines are connected to the ports located on the
front of the base
If using a Hand held nozzle, the four lines will connect to the foot pedal port and accessories
port.
Item
Descrip
tion
1 Deposit speed
2 Purge button
3 Foot pedal or external
signal connection
4 Nozzle / Accessory
connection