UNIFILLER Mini Dopositor Guide

1
Mini Dopositor
Operation and Spare Parts Manual
MARCH 2013-MINI DOPOSITOR

Unifiller Systems Inc. Page 2 of 48 Manual Part No.: MINI
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TABLE OF CONTENTS
TABLE OF CONTENTS ......................................................................................................................................................2
INTRODUCTION .................................................................................................................................................................4
IMPORTANT SAFETY INFORMATION.........................................................................................................................5
OVERVIEW...........................................................................................................................................................................7
PRODUCT HANDLING............................................................................................................................................................7
DESIGN FEATURES................................................................................................................................................................7
MACHINE DESCRIPTION AND LAYOUT .....................................................................................................................8
UNPACKING AND INITIAL MACHINE SETUP.............................................................................................................9
POWER REQUIREMENTS ..............................................................................................................................................10
COMPRESSED AIR ...............................................................................................................................................................10
Air Pressure Adjustment................................................................................................................................................10
ELECTRICAL .......................................................................................................................................................................10
PRODUCTION SETUP & OPERATOR ADJUSTMENTS............................................................................................11
PRIMING /PREPARING TO DEPOSIT.....................................................................................................................................11
ADJUSTMENTS....................................................................................................................................................................11
OPERATION: .......................................................................................................................................................................11
CONTROLS LAYOUT.......................................................................................................................................................12
CONTROL BOX LAYOUT .....................................................................................................................................................12
DISASSEMBLY AND CLEANING...................................................................................................................................13
EMPTY PRODUCT FROM MACHINE......................................................................................................................................13
CLEANING ..........................................................................................................................................................................13
INSPECTION AND REASSEMBLY ..........................................................................................................................................14
CONVEYOR BELT TRACKING AND TIGHTENING..................................................................................................................14
SCREEN HIERARCHY...........................................................................................................................................................15
SCREEN HIERARCHY (CONT’D) ..........................................................................................................................................16
SCREEN HIERARCHY (CONT’D) ..........................................................................................................................................17
CONTROL SYSTEM DESCRIPTION.............................................................................................................................18
HELP SCREENS ...................................................................................................................................................................18
MAIN STARTUP SCREEN .....................................................................................................................................................19
MAIN STARTUP SCREEN CONTINUED….............................................................................................................................20
MINI DOPOSITOR SCREEN...................................................................................................................................................21
MINI DOPOSITOR MANUAL SCREEN ...................................................................................................................................22
STATISTICS SCREEN............................................................................................................................................................23
LOAD RECIPE SCREEN ........................................................................................................................................................24
SAVE RECIPE SCREEN.........................................................................................................................................................25
MODE SCREEN....................................................................................................................................................................26
CLEAN SCREEN...................................................................................................................................................................27
LOGIN SCREEN ...................................................................................................................................................................28
SYSTEM SCREEN.................................................................................................................................................................29
TECHNICAL SCREEN ...........................................................................................................................................................30

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TECHNICAL 2SCREEN ........................................................................................................................................................31
NEW PASSWORD SCREEN ...................................................................................................................................................32
DIAGNOSTICS WARNING SCREEN .......................................................................................................................................33
DIAGNOSTICS OUTPUTS SCREENS.......................................................................................................................................34
DIAGNOSTICS ANALOG OUTPUTS SCREEN..........................................................................................................................35
DIAGNOSTICS INPUTS SCREEN............................................................................................................................................36
ALARMS AND DIAGNOSTICS ...............................................................................................................................................37
ALARMS AND DIAGNOSTICS CONTINUED ...........................................................................................................................38
TROUBLESHOOTING GUIDE........................................................................................................................................39
PREVENTATIVE MAINTENANCE................................................................................................................................40
ROUTINE MAINTENANCE....................................................................................................................................................40
General..........................................................................................................................................................................40
Daily..............................................................................................................................................................................................40
Weekly ..........................................................................................................................................................................................40
3 Monthly......................................................................................................................................................................................40
SPARE PARTS KIT............................................................................................................................................................41
SUGGESTED ADDITIONAL SPARE PARTS................................................................................................................41
SPARE PARTS LIST –MINI DOPOSITOR....................................................................................................................42
PNEUMATIC PARTS.........................................................................................................................................................42
ELECTRICAL PARTS.......................................................................................................................................................43
ELECTRICAL PARTS.......................................................................................................................................................44
MASTER ASSEMBLY EXPLODED VIEW:...................................................................................................................45
ROTARY VALVE ASSEMBLY........................................................................................................................................46
MINI DOPOSITOR PNEUMATIC SCHEMATIC ......................................................................................................47
CONTROL PANEL LAYOUT...........................................................................................................................................48

Unifiller Systems Inc. Page 4 of 48 Manual Part No.: MINI
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INTRODUCTION
Thank you for purchasing FME Equipment from Unifiller Systems Inc. We strive to manufacture the
world's best bakery equipment, using the latest technology and components available. We are sure you
will get years of trouble free use, and excellent productivity from your new investment.
Please take a few minutes to read this manual and familiarize yourself with the layout of the controls,
and the set up and operating procedure.
Please do not hesitate to contact us if you have any questions regarding the setting up or operation of
your new Mini Dopositor. You can contact us from 7.00 a.m. to 4.00 p.m. Pacific standard time at the
following numbers:
Factory Contact Information
Telephone
Telephone (Main): [phone]
Telephone (Toll Free): [phone]
Fax: [phone]
Parts & Service –direct [phone]
Address
Unifiller Systems Inc.
7621 MacDonald Road
Riverpointe Business Park
Delta, B.C. V4G 1N3
FME Food Machinery Engineering Ltd
#8 19158 94th Ave
Surrey, BC V4N 4X8

Unifiller Systems Inc. Page 5 of 48 Manual Part No.: MINI
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IMPORTANT SAFETY INFORMATION
These safety instructions must be read prior to operating, sanitizing
or servicing the equipment.
All machines have a risk of personal injury wherever moving parts are involved in
their operation. Unifiller Systems has taken all possible precautions to reduce and
wherever possible eliminate the dangers associated with moving parts. All users
must read and abide by the instructions in this manual will further reduce the risk
of any personal injury. All personnel that will operate, maintain & sanitize must
read and fully understand all aspects of safety of this machine.
All users must familiarize themselves with the warning decals distributed
around the machinery, (see following list for examples & definitions).
Operators must have been trained, either in person, video demonstration or
having read manual prior to operating machinery. They must also understand
and follow safety procedures as noted in training materials.
Turn off and lock out main electrical power and pneumatic disconnect sources
from equipment prior to attempting to clean, dismantle or make any manual
adjustments to machine or adjust speed of equipment.
Always isolate and bleed pressure from air supply prior to disconnecting air
lines.
Operators should be familiar with all automated motions of machinery, no
reaching or placement of hands within the utilized space at any time machine is
operating.
Operator must ensure that dress attire is appropriate, secure all loose clothing,
or hair and remove or cover any personal jewelry.
Stand clear of the machine when opening and lowering the hopper.
Do not run product or water, with temperatures exceeding 140°F (60°C),
through the machine.

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Always wash out the machine after use, dismantle and lubricate all the seals (As
per cleaning instructions in this manual).
Safety guards or devices must not be removed or disabled by any personal
other than when locked out for service maintenance by a technician.
Operators to daily pre-check functional operation of the EMERGENCY STOP
button at all locations around equipment.
Warning Shock Hazard - always connect this machine to a grounded power
source.
Operators must not leave their workplace while machinery is still running.
Control boxes are not to be opened, or washed with high pressure hose directed
at operator controls or control enclosures.
Conveyor tracking, or major operating adjustments, must be performed by a
supervisor or other qualified trained personal.
Caution the air lines on this machine are under very high pressure, severe
injury could result if tampering or adjustments are made by non-qualified
personal.
Stop machinery and report any unusual, noisy, or erratic operation of
equipment to your supervisor.
IMPORTANT:
All Stainless Steel parts are coated with a protective coating at the factory and
therefore any Stainless Steel parts that may come into contact with product must first
be washed in hot water and detergent.

Unifiller Systems Inc. Page 7 of 48 Manual Part No.: MINI
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Overview
The Unifiller Mini Dopositor is the modern solution for your dough depositing and extruding needs. It
is designed to provide maximum efficiency and safety through our robust and strong design.
The Mini Dopositor is built to be used with a wide range of products such as cookies, bars and brownie
dough. It can also be customized to run products that conventional machines could never run.
The feed auger is specially designed to be gentle on your product. It is fully accessible for ease of
cleaning and removal of allergens.
Product Handling
Cuts through inclusions - BIG CHUNKS!
Produce up to 60 cuts per minute (3600 deposits per hour).
Accurate portion Control
No Heat is transferred from specially designed auger- no smearing.
Multiple form shapes available
Design Features
Easy to clean open design for complete sanitation and allergen removal.
User friendly control interface.
Hopper capacity 35 lbs (15.5kg).
Easy to set up and disassemble for cleaning-only 4 parts to clean
Foot pedal deposit switch.

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MACHINE DESCRIPTION AND LAYOUT
The Mini Dopositor is designed to deposit Cookies, Bars and Brownies onto the conveyor belt or onto
sheet pans. The length, width, thickness and number of deposits can be customized to provide a wide
variety of configurations depending of the product requirements.
Removable hopper
and auger design
for ease of cleaning
and allergen
removal.
Control Panel
with PLC,
Touch Screen
and Operator
Controls
Conveyor
with Motion
Control

Unifiller Systems Inc. Page 9 of 48 Manual Part No.: MINI
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UNPACKING AND INITIAL MACHINE SETUP
Once the machine is received following shipping, inspect for damage. Carefully remove all packaging
and shipping materials from the machine and its parts, place the spare parts in a safe storage area close
by the machine for easy access.
IMPORTANT:
All Stainless Steel parts are coated with a protective coating at the factory and therefore any Stainless
Steel parts that may come into contact with product must first be washed in hot water and detergent.
NOTE:
Before filling the hopper, ensure that the machine is assembled correctly with safety guard in place.

Unifiller Systems Inc. Page 10 of 48 Manual Part No.: MINI
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POWER REQUIREMENTS
Compressed Air
Minimum Compressed Air Requirements: 4 cfm @ 80 PSI. (5.5 Bar)
Typical compressor requirements: Minimum 2 horse power, capable of 4
C.F.M. @ 100 P.S.I. (7 Bar). 5 HP is the ideal size, as it will last many
years longer than a smaller unit.
Connect the main air supply hose (minimum 3/8” inside diameter) from
your compressor and air dryer (not supplied) to the UNIFILLER male
quick connector that is located just below the machines Air regulator /
Water filter.
Note: Female quick disconnect fitting (Unifiller Pt #1120).
Air Pressure Adjustment
To adjust the machine air pressure:
Pull UP the black air regulator adjustment cap/knob on the top of the
regulator assembly
- Turn CLOCKWISE to increase air pressure.
- Turn COUNTER CLOCKWISE to decrease- the air pressure.
Recommended Settings:
Adjust the air pressure as follows:
Machine at Rest - Adjust to: 80 P.S.I. (6 Bar)
Machine Cycling –Adjust to 70 P.S.I. (5 Bar) minimum
After the air pressure is set, depress the top cap to lock the setting.
Important:
The compressed air supplied to the Mini Dopositor must be filtered and dried prior to connection to
the machine. Failure to comply will result in damage to the machine and the warranty will become
void.
Electrical
Minimum Electrical Connection Requirements:
System Voltage: 208 - 230 VAC 60 HZ, Single Phase
Current: 15 Amps