Union Instruments PMS3000 Quick guide

Jul-2020 V1.06
Translation of the
original operating instructions
Pressure Test Kit
PMS3000

Jul-2020
Union Instruments GmbH
Zeppelinstrasse 42
76185 Karlsruhe
Germany
 [phone]
 [phone]
 [e-mail]
 http://www.union-instruments.com
Article number: 17608099995
Jul-2020 V1.06
© 2020
This documentation is protected by copyright. All rights, in particular the rights of translation,
reprint, extraction of figures, radio transmission, and duplication by photomechanical or other
means and of storage in data processing systems, in whole or in part, are reserved.
Technical data subject to change.

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Dimensions
Fig. 1.1: Pressure test kit dimensions
Weight: approx. 4.5 kg without accessories

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PMS3000 versions and product code
The PMS3000 pressure test kit is available in the following versions:
- PMS3170
The device is equipped with a 7” display and a printer.
- PMS3150
The device is equipped with a 4.3” display and a printer.
- PMS3050
The device is equipped with a 4.3” display; no printer present.
Operation of the devices is identical. With the PMS3050, logs cannot be printed out directly;
printing must be performed with a Windows PC.
The product code – key for device and first pressure sensor – consists of two groups. The
first four digits describe the device (display, printer), the next four describe the measurement
range. See table of pressure sensor measurement ranges
Measurement ranges and measuring accuracy
The PMS3000 can support up to two separate pressure sensors. The second pressure
sensor can be retrofitted. Various measurement ranges are available depending on
equipment.
Pressure sensor measurement ranges
Suitable for
Pressure sensors
Application
Standard
Product
Measurement range
code
0–300 mbar absolute
Sewers
EN 1610
PMS3XX0-0003S
0–1 bar absolute
Interior gas installation
Problem analysis of
the gas supply
PMS3XX0-0010S
-1–1 bar absolute
Vacuum tests
EN 1610
PMS3XX0-0020S
0–7 bar absolute
Gas supply + building gas
connection
G469 (A) B3
PMS3XX0-0070S
0–35 bar absolute
Gas supply lines
MOP ≤ 5 bar Drinking water supply
lines
G469 (A) B3 W400-2
PMS3XX0-0350S
0–150 bar absolute
Gas supply lines
> MOP 5 bar
G469 (A) A2/B2
PMS3XX0-1500S
0–500 bar absolute
Industry
Expert
PMS3XX0-5000S
It also has an internal temperature sensor; a second external sensor can be connected as an
option.
Temperature sensor measurement ranges
Suitable for
Temperature sensor
Application
Measurement range
-10–40 °C
For all applications, typically
underground cable and pipeline
temperatures

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Technical data
Measuring inputs
No. of measuring points:
2 pressure connections; 1 temperature sensor
Pressure input:
Lead 1620
Max. input pressure:
Based on sensor type; max. 1.3x measuring range 1)
Max. medium
temperature
40 °C
Temperature input:
-10–40 °C
Voltage supply
Internal battery:
12 V 9000 mAh rechargeable NiMH
Operating time:
Approx. 150 hours, measuring mode, display off
Approx. 55 hours, PMS3150 (4.3” display)
measuring mode with display, display brightness
50%
Approx. 40 hours, PMS3170 (7” display) measuring
mode with display, display brightness 50%
IP rating:
IP66 when kit closed
External power supply:
100–240 V, max. 36 W power consumption, 3 A
output current, 12 V output voltage, protection class
II, incl. US/UK/Australia adapter
External ports
Dig. interface:
Micro-USB 2.0
Pump controller
8-pin plug connector
Pressure relief kit,
calibration ESS3
7-pin plug connector
Environmental conditions
Operating temperature:
-10–40 °C*)
Humidity:
0–95% relative humidity
Storage temperature:
-20 – +60°C*)
*)
with liquid test media >0°C
Weight and dimensions
Weight:
Approx. 4.5 kg without accessories
Kit length:
35 cm
Kit width:
30 cm
Kit height:
15 cm

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1) Overview of max. input pressure
Pressure sensor
measurement range
Product code
Max. input pressure
0–300 mbar absolute
PMS3XX0-0003S
390 mbar
0–1 bar absolute
PMS3XX0-0010S
1.3 bar
-1–1 bar absolute
PMS3XX0-0020S
1.3 bar
0–7 bar absolute
PMS3XX0-0070S
9.1 bar
0–35 bar absolute
PMS3XX0-0350S
39 bar
0–150 bar absolute
PMS3XX0-1500S
195 bar
0–500 bar absolute
PMS3XX0-5000S
650 bar
Back-up battery
The back-up battery for date and time has a service life of 10 years.
Name plate
Data, information on name plate
Fig. 1.2: Name plate (example)
1. Device type/product code
2. Technical information
3. Sensor measurement ranges
1
2
3

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NOTICE
Using the PMS3000 outside of the specified ambient conditions will negatively
affect the measurement results. The device can be seriously damaged. Risk of
injury from exploding parts.
Liquids may freeze.
NOTICE
Use of the PMS3000 requires accessories which are under pressure. Improperly
handled accessories may be ejected.
Risk of injury from ejecting parts.
Do not disconnect lines/connections that are under pressure. Release pressure
completely before removal. Maximum pressure is 1.3x the measurement range
depending on the sensor used; see technical data!

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Table of contents
1EU-Declaration of Conformity..................................................................................... 11
2Safety instructions ...................................................................................................... 13
2.1 Warning information and symbols............................................................................... 13
2.2 Principle, intended use ............................................................................................... 14
2.3 Personnel and qualification......................................................................................... 14
2.4 Safety instructions ...................................................................................................... 15
2.4.1 General safety instructions ....................................................................................... 15
2.4.2 Information on specific hazards ................................................................................ 15
2.5 Recurring operator training ......................................................................................... 16
2.6 Performing a workplace risk assessment.................................................................... 17
3Label............................................................................................................................. 19
4Ports ............................................................................................................................. 21
4.1 Accessories ................................................................................................................ 22
5Transport, setup and acceptance............................................................................... 23
5.1 Transport .................................................................................................................... 23
5.2 Environmental conditions............................................................................................ 24
5.2.1 Storage conditions.................................................................................................... 24
5.3 Usage site and setup .................................................................................................. 24
5.4 Usage site .................................................................................................................. 24
5.4.1 Pressure testing ....................................................................................................... 25
5.4.2 Owner safety precautions......................................................................................... 27
6Startup/turning on ....................................................................................................... 29
6.1 Battery status.............................................................................................................. 29
7Description of the interfaces/operator control elements .......................................... 31
7.1 Controls/features...................................................................................................... 31
8Operation ..................................................................................................................... 33
8.1 Description of display.................................................................................................. 34
8.1.1 Turning on keypad.................................................................................................... 34
8.1.2 Operating the display................................................................................................ 34
8.2 Icons and buttons ....................................................................................................... 36
8.3 Status display ............................................................................................................. 36
8.3.1 Status bar................................................................................................................. 36
8.3.2 Status LED............................................................................................................... 37
8.4 Available screens ....................................................................................................... 37
8.4.1 Menu structure ......................................................................................................... 37
8.4.2 Navigating via function buttons................................................................................. 38
8.4.3 Navigating via control buttons................................................................................... 39
8.4.4 Input via virtual keyboard.......................................................................................... 40
8.4.5 Input with list selection.............................................................................................. 41
8.4.6 Input via numeric keypad.......................................................................................... 42
8.4.7 Starting test sequence.............................................................................................. 43
8.4.8 Test sequence display.............................................................................................. 44
8.5 Data............................................................................................................................ 45
8.5.1 Test data .................................................................................................................. 45
8.5.2 Logs ......................................................................................................................... 45
8.5.3 Printing with the log printer ....................................................................................... 46
8.5.4 Operating the log printer........................................................................................... 46
8.5.5 PDF log file............................................................................................................... 47

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9Decommissioning/turning off..................................................................................... 49
10 Maintenance................................................................................................................. 51
10.1 Calibration intervals .................................................................................................... 51
10.2 Replacing printer paper .............................................................................................. 51
10.3 Cleaning ..................................................................................................................... 51
10.3.1 Cleaning the printer .................................................................................................. 51
10.4 Maintenance/inspection.............................................................................................. 52
11 Troubleshooting .......................................................................................................... 53
11.1 Preparations ............................................................................................................... 53
11.2 Notifications/malfunctions on the display .................................................................... 53
11.2.1 Display of notification/malfunctions........................................................................... 53
11.3 Display without function.............................................................................................. 53
11.4 Firmware update......................................................................................................... 54
12 Service ......................................................................................................................... 55
13 Related documents ..................................................................................................... 57
14 Disposal ....................................................................................................................... 59
15 Spare parts................................................................................................................... 61
15.1 Typical consumables/replacement materials .............................................................. 61
16 Appendix...................................................................................................................... 63
Index 63
Figures ................................................................................................................................ 64

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1 EU-Declaration of Conformity

EU-Declaration of Conformity
12
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2 Safety instructions
2.1 Warning information and symbols
These operating instructions use the following nomenclature and symbols for
especially important information:
DANGER
For an immediate danger that can lead to serious injury or death.
WARNING
For a potentially dangerous situation that can lead to serious injury or death.
NOTICE
For a potentially dangerous situation that will result in no injury. This may also
be
used for warnings of property damage.
NOTE
For information that can improve the operation of the pressure test kit
or contribute
to the prevention of property damage.

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2.2 Principle, intended use
The PMS system is designed to test for leakage and measure pressure in pipes
and plants.
It is intended for use with gas and water supplies, pipelines (long-distance heating,
plant construction) and process technology (chemical industry, process
engineering).
The PMS3000 pressure test kit tests for leaks in gas and water supplies in
accordance with DVGW G469 (A) and W400-2.
The PMS3000 pressure test kit is portable and designed for mobile use outside of
enclosed areas. When closed, the kit meets protection class IP67.
When connecting to pressure lines, observe applicable on-site conduct and safety
regulations.
The PMS3000 is not designed or suitable for use in explosive atmospheres. Tests
may be performed with natural gas.
Observe applicable on-site safety regulations when working with toxic gases.
Any use beyond the above is not considered intended use. The manufacturer is
not liable for damage resulting from unintended use; the owner/operator assumes
all risk.
WARNING
Intended use also includes following these operating instructions. In addition to
the following safety instructions, always observe the safety instructions for
connected accessories.
Additional equipment or accessories not installed, supplied, or manufactured by
Union Instruments GmbH require the approval of Union Instruments GmbH.
Failure to obtain approval will void the warranty.
2.3 Personnel and qualification
Only skilled personnel observing safety regulations may work on the electrical
system and mechanical connections of the pressure test kit.

Safety instructions
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2.4 Safety instructions
2.4.1 General safety instructions
WARNING
Compatibility of media to be tested – material compatibility
The user must determine whether the medium to be tested is compatible with the
pressure test kit material! Incompatibility may result in damage that could lead to
injury.
Parts made of the following material will come into contact with the tested
medium:
Stainless steel 1.4301
NBR 70 rubber
WARNING
Only operate the PMS3000 pressure test kit
- if all mechanical connections and accessories are in perfect working
order!
Additional safety instructions:

Preceding the corresponding chapters!
2.4.2 Information on specific hazards
WARNING
•Any type of repair that requires opening the device should only be performed
by instructed personnel.
•Always make sure accessories that connect to pressure lines are intact and
functioning properly before use.

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2.5 Recurring operator training
NOTE
The must should observe any country-specific regulations on recurring operator
training, especially in regard to handling pressurized lines and accessories.

Safety instructions
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2.6 Performing a workplace risk assessment
NOTE
Regardless of the CE marking on the pressure test kit, national regulations may
require that the owner prepare a risk assessment!
Further technical developments may result in deviations from these operating
instructions. If you would like more information or if you encounter problems that
are not covered in detail in this manual, contact us at the following address:
Union Instruments GmbH
Zeppelinstrasse 42
76185 Karlsruhe
Germany
 [phone]
 [phone]
 [e-mail]
 http://www.union-instruments.com

Safety instructions
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3 Label
Fig. 3.1: Designation Name plate
1. Name plate
1

Label
20
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