Unipower Sageon II, 24V Bulk User manual

Sageon®II, 24V Bulk
Product Manual
PM 990-5201-24, Rev. 6
UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
Phone: [phone]
Toll Free: 1-800-440-3504
Web site – www.unipowerco.com

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 i
RECEIVING INSTRUCTIONS
&
GENERAL EQUIPMENT INFORMATION
Please Note: For your protection, the following information and the product manual should be read and thoroughly
understood before unpacking, installing, or using the equipment.
UNIPOWER, LLC presents all equipment to the delivering carrier securely packed and in perfect condition. Upon
acceptance of the package from us, the delivering carrier assumed responsibility for its safe arrival to you. Once you
receive the equipment, it is your responsibility to document any damage the carrier may have inflicted, and to file
your claim promptly and accurately.
1. PACKAGE INSPECTION
1.1 Examine the shipping crate or carton for any visible damage: punctures, dents, and any other signs of possible
internal damage.
1.2 Describe any damage or shortage on the receiving documents, and have the carrier sign their full name.
1.3 If your receiving freight bill notes that a Tip-N-Tell is attached to your freight, locate it. If the Tip-N-Tell arrow has
turned even partially blue, this means the freight has been tipped in transport. Make sure the carrier notes this on
your receipt before you sign for the freight.
2. EQUIPMENT INSPECTION
2.1 Within fifteen days, open the crate and inspect the contents for damages. While unpacking, be careful not to discard
any equipment, parts, or manuals. If any damage is detected, call the delivering carrier to determine appropriate
action. They may require an inspection.
*SAVE ALL SHIPPING MATERIAL FOR THE INSPECTOR TO SEE!
2.2 After the inspection has been made, call UNIPOWER. We will determine if the equipment should be returned to
our plant for repair, or if some other method would be more expeditious. If it is determined that the equipment
should be returned to UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the
delivering carrier's expense.
2.3 If repair is necessary, we will invoice you for the repair so that you may submit the bill to the delivering carrier with
your claim form.
2.4 It is your responsibility to file a claim with the delivering carrier. Failure to properly file a claim for shipping
damages may void warranty service for any physical damages later reported for repair.
3. HANDLING
Equipment can be universally heavy or top-heavy. Use adequate humanpower or equipment for handling. Until the
equipment is securely mounted, be careful to prevent the equipment from being accidentally tipped over.
4. NAMEPLATE
Each piece of UNIPOWER equipment is identified by a part number on the nameplate. Please refer to this number
in all correspondence with UNIPOWER.

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 ii
5. INITIAL SETTINGS
All equipment is shipped from our production area fully checked and adjusted. Do not make any adjustments until
you have referred to the technical reference or product manual.
6. SPARE PARTS
To minimize downtime during installation or operation, we suggest you purchase spare fuses, circuit boards and
other recommended components as listed on the Recommended Spare Parts List in the back of the product manual.
If nothing else, we strongly recommend stocking spare fuses for all systems.

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 iii
ISSUE HISTORY
Rev Description
Checked/Approved by &
Date
6
See PCO 45402.
CJM / 8-8-19
PROPRIETARY AND CONFIDENTIAL
The information contained in this product manual is the sole property of UNIPOWER, LLC. Reproduction of the manual or
any portion of the manual without the written permission of UNIPOWER, LLC is prohibited.
© Copyright UNIPOWER, LLC 2015
DISCLAIMER
Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without notice. While
such information is believed to be accurate as indicated herein, UNIPOWER, LLC makes no warranty and hereby disclaims
all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the
product(s) featured herein may be used under conditions beyond its control, UNIPOWER, LLC hereby disclaims and
excludes all warranties, express, implied, or statutory, including any warranty of merchantability, any warranty of fitness for
a particular purpose, and any implied warranties otherwise arising from course of dealing or usage of trade. The user is solely
responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific
application.
Throughout the remainder of this manual, “UNIPOWER” will mean “UNIPOWER, LLC.”
PERSONNEL REQUIREMENTS
Installation, setup, operation, and servicing of this equipment should be performed by qualified persons thoroughly familiar
with this Product Manual and Applicable Local and National Codes. A copy of this manual is included with the equipment
shipment.
PRODUCT SUPPORT
Product support can be obtained using the following addresses and telephone numbers.
Corporate office:
UNIPOWER, LLC
210 N University Dr
Coral Springs, FL 33071
United States
Manufacturing facility:
UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
United States
Manufacturing facility:
UNIPOWER Slovakia SRO
ZLATOVSKA 1279
Business Center 22
91105 Trencin, Slovakia
Phone: [phone]
Toll Free: 1-800-440-3504
Web site – www.unipowerco.com
When contacting UNIPOWER, please be prepared to provide:
1. The product model number, spec number, S build number, and serial number - see the equipment nameplate on the front
panel
2. Your company’s name and address
3. Your name and title
4. The reason for the contact
5. If there is a problem with product operation:
•Is the problem intermittent or continuous?
•What revision is the firmware?
•What actions were being performed prior to the appearance of the problem?
•What actions have been taken since the problem occurred?

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 v
TABLE OF CONTENTS
1. GENERAL WARNING ...............................................................................................................................................1-1
2. CONFIGURATION .....................................................................................................................................................2-1
2.1 GENERAL DESCRIPTION..................................................................................................................................2-1
2.2 SYSTEM DESCRIPTION.....................................................................................................................................2-1
2.2.1Front View........................................................................................................................................................2-1
2.2.2 Rear View.........................................................................................................................................................2-3
3. INSTALLATION..........................................................................................................................................................3-1
3.1 MOUNTING THE POWER MODULE................................................................................................................3-1
3.1.1 Tools Required for Installation .........................................................................................................................3-1
3.1.2 Gaining Access to Rear Wiring ........................................................................................................................3-1
3.2 OVERVIEW OF EXTERNAL WIRING CONNECTIONS.................................................................................3-1
3.3 MAINS CONNECTIONS .....................................................................................................................................3-2
3.3.1 Factory Supplied Configurations ......................................................................................................................3-2
3.3.2 Single phase – individual protected external feeds...........................................................................................3-2
3.3.3 Surge protection requirements ..........................................................................................................................3-3
3.4 BULK LOAD CONNECTIONS ...........................................................................................................................3-4
3.5 BATTERY CONNECTIONS................................................................................................................................3-4
3.6 TEMPERATURE SENSORS................................................................................................................................3-4
3.7 AUXILIARY RELAY CONNECTIONS..............................................................................................................3-5
3.8 CONTROLLER POWER CONNECTIONS.........................................................................................................3-6
3.9 FRONT PANEL USB COMMUNICATIONS CONNECTION...........................................................................3-6
3.10 REMOTE COMMUNICATION CONNECTION ................................................................................................3-6
3.10.1 TCP/IP and Sageview Interfaces..................................................................................................................3-6
3.11 AC OPTION BOX (LIST 41 & 61).......................................................................................................................3-7
3.12 ADDING AUXILIARY EXPANSION MODULES.............................................................................................3-8
4. COMMISSIONING......................................................................................................................................................4-1
5. OPERATION................................................................................................................................................................5-1
5.1 CONTROLLER COMPONENTS.........................................................................................................................5-1
5.1.1 Alpha-numeric Display.....................................................................................................................................5-1
5.1.2 Front Panel Pushbuttons ...................................................................................................................................5-1
5.1.3 Status Indicating LEDs (Controller) .................................................................................................................5-2
5.2 CONTROLLER SECURITY & ALARMS...........................................................................................................5-2
5.2.1 Password security..............................................................................................................................................5-2
5.2.1.1 Entering a password to gain access to parameters change.....................................................................5-2
5.2.2 When an alarm condition exists........................................................................................................................5-3
5.2.3 Controller Alarms .............................................................................................................................................5-3
5.2.4 User programmable relay functions..................................................................................................................5-4
5.3 NAVIGATING CONTROLLER FUNCTIONS ...................................................................................................5-5
5.3.1 Base Menu (System Level Functions) ..............................................................................................................5-5
5.3.2 RECTIFIER Menu (Rectifier Specific Functions)............................................................................................5-8
5.3.3 Alarm Log.........................................................................................................................................................5-8
5.3.4 Battery Menu (Battery Specific Functions) ......................................................................................................5-9
6. TROUBLESHOOTING...............................................................................................................................................6-1
6.1 TO REMOVE A RECTIFIER MODULE OR A CONTROLLER........................................................................6-4
6.2 TO INSERT A RECTIFIER MODULE OR A CONTROLLER ..........................................................................6-4
7. APPENDIX A – SETTING UP NETWORK INTERFACES ...................................................................................7-1
7.1 PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE...........................................7-1
7.1.1 Preparations for local address set up.................................................................................................................7-1
7.1.2 Local IP address set up procedure.....................................................................................................................7-1
7.1.3 Preparations for gateway address set up ...........................................................................................................7-1

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 vi
7.1.4 Gateway IP address set up procedure................................................................................................................7-1
7.2 PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS .....................................................7-2
7.2.1 Preparations for local address set up.................................................................................................................7-2
7.2.2 Local IP address set up procedure.....................................................................................................................7-2
7.2.3 Configuring the Unit.........................................................................................................................................7-3
7.2.3.1 Using a Telnet Connection......................................................................................................................7-3
7.2.4 Server Configuration (Network Configuration)................................................................................................7-4
8. SPECIFICATIONS FOR 110-7667-2450....................................................................................................................8-1
FIGURES
Figure 2.1 24V, 400A Bulk Power ......................................................................................................................................... 2-1
Figure 2.2 24V, 600A Bulk Power .......................................................................................................................................... 2-2
Figure 2.3 24V, 400A Bulk Power with AC Breakers............................................................................................................. 2-2
Figure 2.4 24V, 600A Bulk Power with AC Breakers............................................................................................................. 2-3
Figure 2.5 Rear view of connections ....................................................................................................................................... 2-3
Figure 2.6 Connections on Controller interface board............................................................................................................. 2-4
Figure 2.7 Alarm relay board connections............................................................................................................................... 2-4
Figure 3.1 Mount points for securing Power Module in a rack .............................................................................................. 3-1
Figure 3.2 AC Feed Terminations ........................................................................................................................................... 3-2
Figure 3.3 Single Phase-Individual Protected External Feeds................................................................................................. 3-3
Figure 3.4 Surge Protection..................................................................................................................................................... 3-3
Figure 3.5 Bulk Load Connections.......................................................................................................................................... 3-4
Figure 3.6 Communication Interface Board (opt) & Multiple Alarm Board........................................................................... 3-5
Figure 3.7 AC Option Box Rear View (screens removed for clarity)...................................................................................... 3-7
Figure 6.1 Removing Rectifier Module or Controller ............................................................................................................. 6-4

General Warning Sageon II, 24V Bulk Power Module Manual
PM990-5201-24, Rev. 6 1-1
1. GENERAL WARNING
1. This equipment has been designed to be used only in restricted access areas.
2. This equipment must only be serviced by authorized and qualified service personnel.
3. Operators should not attempt to repair faulty units. There are no operator serviceable parts inside. All fuses are only
replaced as part of a repair procedure in a repair facility by authorized personnel and not as a maintenance procedure on
site.
4. The power Module magazine should be mounted in a rack that satisfies the requirements for electrical enclosures and fire
enclosures according to IEC60950 or equivalent standard. For open rack use, the back of the magazine must be fully
enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that
provides double insulation.
5. The power shelves must be used with sufficient ventilation. After mounting, the air flow paths into and out of the
rectifiers must be unrestricted. Allow adequate flow for exhaust air out of the rack.
6. Rectifiers are live at all times when the rectifier is plugged into the backplane connector. The input AC disconnection
device is the rectifier backplane connector.
7. When removing modules, especially if the ambient temperature is high and the unit has been operating at maximum load,
avoid skin contact with the metal casing as it may be too hot to touch. Pull the unit halfway out of the magazine and let
cool for 2-3 minutes before handling.

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-1
2. CONFIGURATION
2.1 GENERAL DESCRIPTION
Sageon 24V is turn-key DC power supply solution for powering 24VDC telecommunications and industrial equipment. The
Power Module provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid,
NiCad, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when
no batteries are used.
The Power Module provides the following integrated features:
•Bulk power
•N+1 redundant rectifiers
•battery charge current limiting (opt)
•short circuit and reverse polarity protection
•battery temperature sensing(opt)
•a monitoring and control module (Controller)
•accurate temperature compensated Float and
Equalization voltages (opt)
•super capacitor backed real-time system clock
•optional modules for monitoring AC power and
battery cell voltages
•optional remote communication capability,
including web-based protocols
•optional AC breakers
•all rectifiers and the controller are hot-swap and
plug-and-play capable
2.2 SYSTEM DESCRIPTION
2.2.1 Front View
Figure 2.1 24V, 400A Bulk Power

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-2
Figure 2.2 24V, 600A Bulk Power
Figure 2.3 24V, 400A Bulk Power with AC Breakers

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-3
Figure 2.4 24V, 600A Bulk Power with AC Breakers
2.2.2 Rear View
Figure 2.5 Rear view of connections
(1)
Controller interface board
connections
(2)
Rectifier interface board
(3)
Communications board (opt)
(4)
Positive customer connection
(3/8" on 1" C-C; 4 max)
(5)
Negative customer connection
(3/8" on 1" C-C; 4 max)
(6)
Customer connection AC input
(16-10 AWG)
(7)
(8)
(9)
1” Conduit Knockouts
(3 on 400A; 5 on 600A)
Chassis ground
(3/8" on 1" C-C; holes provided)
Multiple alarm board