Unipower Sageon II, 24V Bulk User manual

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 i
RECEIVING INSTRUCTIONS
&
GENERAL EQUIPMENT INFORMATION
Please Note: For your protection, the following information and the product manual should be read and thoroughly
understood before unpacking, installing, or using the equipment.
UNIPOWER, LLC presents all equipment to the delivering carrier securely packed and in perfect condition. Upon
acceptance of the package from us, the delivering carrier assumed responsibility for its safe arrival to you. Once you
receive the equipment, it is your responsibility to document any damage the carrier may have inflicted, and to file
your claim promptly and accurately.
1. PACKAGE INSPECTION
1.1 Examine the shipping crate or carton for any visible damage: punctures, dents, and any other signs of possible
internal damage.
1.2 Describe any damage or shortage on the receiving documents, and have the carrier sign their full name.
1.3 If your receiving freight bill notes that a Tip-N-Tell is attached to your freight, locate it. If the Tip-N-Tell arrow has
turned even partially blue, this means the freight has been tipped in transport. Make sure the carrier notes this on
your receipt before you sign for the freight.
2. EQUIPMENT INSPECTION
2.1 Within fifteen days, open the crate and inspect the contents for damages. While unpacking, be careful not to discard
any equipment, parts, or manuals. If any damage is detected, call the delivering carrier to determine appropriate
action. They may require an inspection.
*SAVE ALL SHIPPING MATERIAL FOR THE INSPECTOR TO SEE!
2.2 After the inspection has been made, call UNIPOWER. We will determine if the equipment should be returned to
our plant for repair, or if some other method would be more expeditious. If it is determined that the equipment
should be returned to UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the
delivering carrier's expense.
2.3 If repair is necessary, we will invoice you for the repair so that you may submit the bill to the delivering carrier with
your claim form.
2.4 It is your responsibility to file a claim with the delivering carrier. Failure to properly file a claim for shipping
damages may void warranty service for any physical damages later reported for repair.
3. HANDLING
Equipment can be universally heavy or top-heavy. Use adequate humanpower or equipment for handling. Until the
equipment is securely mounted, be careful to prevent the equipment from being accidentally tipped over.
4. NAMEPLATE
Each piece of UNIPOWER equipment is identified by a part number on the nameplate. Please refer to this number
in all correspondence with UNIPOWER.

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 ii
5. INITIAL SETTINGS
All equipment is shipped from our production area fully checked and adjusted. Do not make any adjustments until
you have referred to the technical reference or product manual.
6. SPARE PARTS
To minimize downtime during installation or operation, we suggest you purchase spare fuses, circuit boards and
other recommended components as listed on the Recommended Spare Parts List in the back of the product manual.
If nothing else, we strongly recommend stocking spare fuses for all systems.

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 iii
ISSUE HISTORY
Rev Description
Checked/Approved by &
Date
6
See PCO 45402.
CJM / 8-8-19
PROPRIETARY AND CONFIDENTIAL
The information contained in this product manual is the sole property of UNIPOWER, LLC. Reproduction of the manual or
any portion of the manual without the written permission of UNIPOWER, LLC is prohibited.
© Copyright UNIPOWER, LLC 2015
DISCLAIMER
Data, descriptions, and specifications presented herein are subject to revision by UNIPOWER, LLC without notice. While
such information is believed to be accurate as indicated herein, UNIPOWER, LLC makes no warranty and hereby disclaims
all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the
product(s) featured herein may be used under conditions beyond its control, UNIPOWER, LLC hereby disclaims and
excludes all warranties, express, implied, or statutory, including any warranty of merchantability, any warranty of fitness for
a particular purpose, and any implied warranties otherwise arising from course of dealing or usage of trade. The user is solely
responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific
application.
Throughout the remainder of this manual, “UNIPOWER” will mean “UNIPOWER, LLC.”
PERSONNEL REQUIREMENTS
Installation, setup, operation, and servicing of this equipment should be performed by qualified persons thoroughly familiar
with this Product Manual and Applicable Local and National Codes. A copy of this manual is included with the equipment
shipment.
PRODUCT SUPPORT
Product support can be obtained using the following addresses and telephone numbers.
Corporate office:
UNIPOWER, LLC
210 N University Dr
Coral Springs, FL 33071
United States
Manufacturing facility:
UNIPOWER, LLC
65 Industrial Park Rd
Dunlap, TN 37327
United States
Manufacturing facility:
UNIPOWER Slovakia SRO
ZLATOVSKA 1279
Business Center 22
91105 Trencin, Slovakia
Phone: +1-954-346-2442
Toll Free: 1-800-440-3504
Web site – www.unipowerco.com
When contacting UNIPOWER, please be prepared to provide:
1. The product model number, spec number, S build number, and serial number - see the equipment nameplate on the front
panel
2. Your company’s name and address
3. Your name and title
4. The reason for the contact
5. If there is a problem with product operation:
•Is the problem intermittent or continuous?
•What revision is the firmware?
•What actions were being performed prior to the appearance of the problem?
•What actions have been taken since the problem occurred?

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 v
TABLE OF CONTENTS
1. GENERAL WARNING ...............................................................................................................................................1-1
2. CONFIGURATION .....................................................................................................................................................2-1
2.1 GENERAL DESCRIPTION..................................................................................................................................2-1
2.2 SYSTEM DESCRIPTION.....................................................................................................................................2-1
2.2.1Front View........................................................................................................................................................2-1
2.2.2 Rear View.........................................................................................................................................................2-3
3. INSTALLATION..........................................................................................................................................................3-1
3.1 MOUNTING THE POWER MODULE................................................................................................................3-1
3.1.1 Tools Required for Installation .........................................................................................................................3-1
3.1.2 Gaining Access to Rear Wiring ........................................................................................................................3-1
3.2 OVERVIEW OF EXTERNAL WIRING CONNECTIONS.................................................................................3-1
3.3 MAINS CONNECTIONS .....................................................................................................................................3-2
3.3.1 Factory Supplied Configurations ......................................................................................................................3-2
3.3.2 Single phase – individual protected external feeds...........................................................................................3-2
3.3.3 Surge protection requirements ..........................................................................................................................3-3
3.4 BULK LOAD CONNECTIONS ...........................................................................................................................3-4
3.5 BATTERY CONNECTIONS................................................................................................................................3-4
3.6 TEMPERATURE SENSORS................................................................................................................................3-4
3.7 AUXILIARY RELAY CONNECTIONS..............................................................................................................3-5
3.8 CONTROLLER POWER CONNECTIONS.........................................................................................................3-6
3.9 FRONT PANEL USB COMMUNICATIONS CONNECTION...........................................................................3-6
3.10 REMOTE COMMUNICATION CONNECTION ................................................................................................3-6
3.10.1 TCP/IP and Sageview Interfaces..................................................................................................................3-6
3.11 AC OPTION BOX (LIST 41 & 61).......................................................................................................................3-7
3.12 ADDING AUXILIARY EXPANSION MODULES.............................................................................................3-8
4. COMMISSIONING......................................................................................................................................................4-1
5. OPERATION................................................................................................................................................................5-1
5.1 CONTROLLER COMPONENTS.........................................................................................................................5-1
5.1.1 Alpha-numeric Display.....................................................................................................................................5-1
5.1.2 Front Panel Pushbuttons ...................................................................................................................................5-1
5.1.3 Status Indicating LEDs (Controller) .................................................................................................................5-2
5.2 CONTROLLER SECURITY & ALARMS...........................................................................................................5-2
5.2.1 Password security..............................................................................................................................................5-2
5.2.1.1 Entering a password to gain access to parameters change.....................................................................5-2
5.2.2 When an alarm condition exists........................................................................................................................5-3
5.2.3 Controller Alarms .............................................................................................................................................5-3
5.2.4 User programmable relay functions..................................................................................................................5-4
5.3 NAVIGATING CONTROLLER FUNCTIONS ...................................................................................................5-5
5.3.1 Base Menu (System Level Functions) ..............................................................................................................5-5
5.3.2 RECTIFIER Menu (Rectifier Specific Functions)............................................................................................5-8
5.3.3 Alarm Log.........................................................................................................................................................5-8
5.3.4 Battery Menu (Battery Specific Functions) ......................................................................................................5-9
6. TROUBLESHOOTING...............................................................................................................................................6-1
6.1 TO REMOVE A RECTIFIER MODULE OR A CONTROLLER........................................................................6-4
6.2 TO INSERT A RECTIFIER MODULE OR A CONTROLLER ..........................................................................6-4
7. APPENDIX A – SETTING UP NETWORK INTERFACES ...................................................................................7-1
7.1 PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE...........................................7-1
7.1.1 Preparations for local address set up.................................................................................................................7-1
7.1.2 Local IP address set up procedure.....................................................................................................................7-1
7.1.3 Preparations for gateway address set up ...........................................................................................................7-1

Front Matter Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 vi
7.1.4 Gateway IP address set up procedure................................................................................................................7-1
7.2 PROGRAMMING IP ADDRESSES USING ARP AND TELNET ACCESS .....................................................7-2
7.2.1 Preparations for local address set up.................................................................................................................7-2
7.2.2 Local IP address set up procedure.....................................................................................................................7-2
7.2.3 Configuring the Unit.........................................................................................................................................7-3
7.2.3.1 Using a Telnet Connection......................................................................................................................7-3
7.2.4 Server Configuration (Network Configuration)................................................................................................7-4
8. SPECIFICATIONS FOR 110-7667-2450....................................................................................................................8-1
FIGURES
Figure 2.1 24V, 400A Bulk Power ......................................................................................................................................... 2-1
Figure 2.2 24V, 600A Bulk Power .......................................................................................................................................... 2-2
Figure 2.3 24V, 400A Bulk Power with AC Breakers............................................................................................................. 2-2
Figure 2.4 24V, 600A Bulk Power with AC Breakers............................................................................................................. 2-3
Figure 2.5 Rear view of connections ....................................................................................................................................... 2-3
Figure 2.6 Connections on Controller interface board............................................................................................................. 2-4
Figure 2.7 Alarm relay board connections............................................................................................................................... 2-4
Figure 3.1 Mount points for securing Power Module in a rack .............................................................................................. 3-1
Figure 3.2 AC Feed Terminations ........................................................................................................................................... 3-2
Figure 3.3 Single Phase-Individual Protected External Feeds................................................................................................. 3-3
Figure 3.4 Surge Protection..................................................................................................................................................... 3-3
Figure 3.5 Bulk Load Connections.......................................................................................................................................... 3-4
Figure 3.6 Communication Interface Board (opt) & Multiple Alarm Board........................................................................... 3-5
Figure 3.7 AC Option Box Rear View (screens removed for clarity)...................................................................................... 3-7
Figure 6.1 Removing Rectifier Module or Controller ............................................................................................................. 6-4

General Warning Sageon II, 24V Bulk Power Module Manual
PM990-5201-24, Rev. 6 1-1
1. GENERAL WARNING
1. This equipment has been designed to be used only in restricted access areas.
2. This equipment must only be serviced by authorized and qualified service personnel.
3. Operators should not attempt to repair faulty units. There are no operator serviceable parts inside. All fuses are only
replaced as part of a repair procedure in a repair facility by authorized personnel and not as a maintenance procedure on
site.
4. The power Module magazine should be mounted in a rack that satisfies the requirements for electrical enclosures and fire
enclosures according to IEC60950 or equivalent standard. For open rack use, the back of the magazine must be fully
enclosed by its covers and the AC wiring terminations must be protected by either a grounded casing or an enclosure that
provides double insulation.
5. The power shelves must be used with sufficient ventilation. After mounting, the air flow paths into and out of the
rectifiers must be unrestricted. Allow adequate flow for exhaust air out of the rack.
6. Rectifiers are live at all times when the rectifier is plugged into the backplane connector. The input AC disconnection
device is the rectifier backplane connector.
7. When removing modules, especially if the ambient temperature is high and the unit has been operating at maximum load,
avoid skin contact with the metal casing as it may be too hot to touch. Pull the unit halfway out of the magazine and let
cool for 2-3 minutes before handling.

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-1
2. CONFIGURATION
2.1 GENERAL DESCRIPTION
Sageon 24V is turn-key DC power supply solution for powering 24VDC telecommunications and industrial equipment. The
Power Module provides integrated battery management functions for a range of battery types (VRLA, flooded Lead-acid,
NiCad, Ni-MH, Li-polymer) to enable easy commissioning of a DC UPS or it can be used as a standalone DC source when
no batteries are used.
The Power Module provides the following integrated features:
•Bulk power
•N+1 redundant rectifiers
•battery charge current limiting (opt)
•short circuit and reverse polarity protection
•battery temperature sensing(opt)
•a monitoring and control module (Controller)
•accurate temperature compensated Float and
Equalization voltages (opt)
•super capacitor backed real-time system clock
•optional modules for monitoring AC power and
battery cell voltages
•optional remote communication capability,
including web-based protocols
•optional AC breakers
•all rectifiers and the controller are hot-swap and
plug-and-play capable
2.2 SYSTEM DESCRIPTION
2.2.1 Front View
Figure 2.1 24V, 400A Bulk Power

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-2
Figure 2.2 24V, 600A Bulk Power
Figure 2.3 24V, 400A Bulk Power with AC Breakers

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-3
Figure 2.4 24V, 600A Bulk Power with AC Breakers
2.2.2 Rear View
Figure 2.5 Rear view of connections
(1)
Controller interface board
connections
(2)
Rectifier interface board
(3)
Communications board (opt)
(4)
Positive customer connection
(3/8" on 1" C-C; 4 max)
(5)
Negative customer connection
(3/8" on 1" C-C; 4 max)
(6)
Customer connection AC input
(16-10 AWG)
(7)
(8)
(9)
1” Conduit Knockouts
(3 on 400A; 5 on 600A)
Chassis ground
(3/8" on 1" C-C; holes provided)
Multiple alarm board

Configuration Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 2-4
1
2
4
5
6
7
8
3
Figure 2.6 Connections on Controller interface board
(1)
Remote communications module connection (14-way ribbon)
(2)
Auxiliary peripheral module (relays, battery cell monitor, etc) connection (16-way ribbon)*
(3)
Battery (& load) distribution module connection** (34-way ribbon)
(4)
Ambient temperature sensor connection
(5)
Battery temperature sensor connection
(6)
Rectifier isolated communications connection (10-way ribbon)*
(7)
Standalone system voltage connection (Controller power and voltage sensing)
(8)
Load circuit breaker trip detection circuitry connection
Notes:
* Devices and cable connections are pre-wired as part of the supplied and tested Power Module
** This connection can be left unused if the system has no requirement for control and maintenance of batteries (i.e.
standalone DC power supply)
Figure 2.7 Alarm relay board connections
The alarm relay board is installed on the side of the Power module such that Relay 5 is on the top when viewed from the rear
of the metalwork. Each alarm is user programmable through the Controller using the Sageview PC software.

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-1
3. INSTALLATION
3.1 MOUNTING THE POWER MODULE
The Power module is mounted into a standard 19” rack using 12-24 screws. A minimum of 8 screws are required to secure
the Power Module into the rack. It is recommended to initially install the Power Module into the rack without either the
Controller or the rectifiers in place.
Figure 3.1 Mount points for securing Power Module in a rack
Wiring for the standard Power Module is rear access only.
3.1.1 Tools Required for Installation
•No. 2 screwdriver (for tightening rack bolts)
•No. 1 screwdriver
•Insulated socket set wrench
•Small flat-blade screwdriver (for tightening DIN rail terminal screws)
3.1.2 Gaining Access to Rear Wiring
NOTE: Access to the rear wiring should be limited to qualified service personnel. It is recommended to remove the AC
power before gaining access to the rear wiring due to the safety hazard present inside the electrical enclosure. Similarly, the
energy hazard associated with the batteries connected to the DC bus must be addressed through the use of appropriately
insulated tools and other measures to prevent accidental short circuits to the DC bus.
To open the top rear cover, remove the rear M3 screws securing the Lexan cover to the top.
To gain further access to the wiring, remove the rear cover grill by removing the ten screws holding the Lexan grill. (See
Figure 2.5)
3.2 OVERVIEW OF EXTERNAL WIRING CONNECTIONS
SD-SAGEON24V.LXX drawing shows the internal and interface schematic for the Sageon 24V. For the purpose of
indicating how a system is connected, the same schematic applies to other Power Module products. The system shown is for
a –24V system where the positive side of the DC bus is tied to ground, usually on the common return bar. It is also possible

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-2
to float the output, but under these conditions, there is no guarantee that all voltages on the DC bus will stay below the Safety
Extra-Low Voltage (SELV) limits with respect to ground during fault conditions.
The bulk DC output connections are shown in Figure 2.5. The positive terminal bus is located on the left side, looking from
the back.
The AC input connections are located on the left side of the module. There are three (3) 400A & five (5) 600A 1” conduit
knockouts located along the left side, looking from the back, for the electrician. The AC feed should be wired as individually
protected feeds for each rectifier (recommended and preferred) to provide discrimination of fault protection devices. Where
the AC breaker option is integrated into the Power Module, each rectifier feed is individually protected and the installer is
only required to connect a single AC supply (1 phase) to the AC DIN rail terminations.
3.3 MAINS CONNECTIONS
Figure 3.2 AC Feed Terminations
3.3.1 Factory Supplied Configurations
Power shelves internal AC distribution, are configured with each rectifier hot line (L1) and neutral (L2), being terminated in
an individual DIN rail terminal block (beige). The grounding wire connects to the green/yellow terminal block (GND).
3.3.2 Single phase – individual protected external feeds
Connect each of the circuit breaker protected hot wires (L1) to the individual terminal blocks that feed each rectifier.
Connect the neutral wires to the respective neutral terminals (L2).

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-3
Figure 3.3 Single Phase-Individual Protected External Feeds
3.3.3 Surge protection requirements
The rectifiers are internally protected for surges up to 6kV/3kA. For higher levels of protection, particularly for sites with
high incidence of lightning or switching surges, additional surge protection is required on the AC feed to the Power Module.
Typically surge arrestors with a 10kA-40kA rating are required with the highest level of protection being provided when
arrestors are connected between phase-neutral (x3 phases) and between phase/neutral-earth (x 3 phases).
Other arrangements (for 3-phase “Y”) with similar levels of protection are also possible as shown below. The voltage rating
of the arrestor should be selected based on the maximum AC voltage likely to appear on the line. The arrestor should limit
the voltage to <1200V – 1400V at the rated maximum pulse current.
Figure 3.4 Surge Protection

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-4
3.4 BULK LOAD CONNECTIONS
Figure 3.5 Bulk Load Connections
A bulk load can either be a single large load, or a cable connection to an additional, external DC distribution unit. There are
four 3/8” holes located on 1” centers available for securing 4 cables, with double-hole lugs.
3.5 BATTERY CONNECTIONS
The cables can be either brought out through the cut out adjacent to the return bar, or through the break-out slot in the top
cover.
This cable must be sized accordingly to carry the battery short circuit current for the time required to clear the battery
protection devices.
Note: Ensure the battery circuit breakers are open before connecting the batteries. Connect the switched cable connections
first, followed by the common return cable connections.
3.6 TEMPERATURE SENSORS
The optional sensors for measuring ambient and battery temperature are the same device (Part No. 385-5941-03, -06, -15, -
30). The system auto-detects if the sensor is plugged into one of the positions (4) or (5) shown in Figure 2.6. If no sensor is
installed, the Controller will show “Not Available” in the menu items for the temperature measurements. Locate the ambient
sensor close to the intake air zone of the Power Module. Locate the battery sensor on a battery block in the middle Module
of the battery bank (likely hot zone).

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-5
3.7 AUXILIARY RELAY CONNECTIONS
Figure 3.6 Communication Interface Board (opt) & Multiple Alarm Board
The user configurable auxiliary relays contacts are shown above. The contacts are rated for 1A 250VAC or 1A 32VDC and
have >1kV isolation to the coils.
The pin configuration is: (Pin 1 location in Figure 3.8)
Relay #
Pin #
Pin function
The relays, being user configurable, can be arranged to
activate for multiple alarm conditions or a single alarm only.
The logic can be inverted for individual relays so that one
becomes a controller failure indicator (use the normally
closed contact as this will also indicate if the relay power
has failed).
1
1
N.O. (normally open)
2
N.C. (normally closed)
3
C (common)
2
4
N.O.
5
N.C.
6
C
3
7
N.O.
8
N.C.
9
C
4
10
N.O.
11
N.C.
12
C
5
13
N.O.
14
N.C.
15
C

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-6
3.8 CONTROLLER POWER CONNECTIONS
Power for the Controller and its peripherals is derived from the DC bus. No additional user connections are required to
power the Controller or provide system voltage regulation.
3.9 FRONT PANEL USB COMMUNICATIONS CONNECTION
The front USB port on the Controller is configured as USB-slave and has a B-type connector. A standard USB A-to-B cable
is required. The Controller can only communicate via the USB port to a PC running the Sageview software.
The USB connection requires that a USB driver be installed on the PC. The first time the Controller is plugged into the PC
via the USB port, a Microsoft® Windows dialogue box will appear asking the user to install the Controller USB Interface
drivers. The Microsoft® Windows operating system should be able to find the drivers automatically on the Sageview CD-
ROM, assuming it is in the CD-ROM drive of the PC.
If Sageview is running when the unit is plugged in, a Windows dialogue box will appear asking the user if they wish to
connect to the unit immediately. Otherwise the user will need to select the Controller from the available controller USB
devices in USB section in the Connection Setup.
3.10 REMOTE COMMUNICATION CONNECTION
The optional remote communications modules can be one of the following:
The following sections describe the interfaces in more detail and cover some of the set up requirements for the more
advanced interfaces.
Due to the slow data rate (9600bps), termination of the line with resistors generally is not required. However, if high rate of
data corruption is experienced (slow data update in monitoring program), line termination resistors should be installed at both
ends of the network. The value of the resistors depends on the gauge of the twisted pair and should be equal (or closest) to
line characteristic impedance. I.e. for a twisted pair of 24AWG wires characteristic impedance of 100ohm – use a 100ohm
resistor.
3.10.1 TCP/IP and Sageview Interfaces
The interface is a 10/100BASE-T Ethernet adaptor. The TCP/IP port sends Controller data over a network to a PC running
Sageview control and monitoring software. The Sageview interface provides this function for up to 2 PCs on the network
simultaneously as well as providing SNMP traps on alarms, system time synchronization to a global clock if access to the
internet is available, and a simplified system status Webpage (HTTP). Both units have the same footprint and connections.
If direct connection to a PC network port is required, a cross-over network cable should be used. To set up Sageview, follow
the instructions on the installation CD.
To enable network access on the TCP/IP port, an IP address must be assigned to the port. If access over the Internet is
considered, the gateway address must be programmed as well. There are several methods to do that, two are recommended
and are described in Appendix A. Other operating parameters of the interface are pre-programmed and should not be
changed.
To be able to assign a network address, the Ethernet address (referred to also as hardware address or MAC ID) of the
interface must be known. A small label indicating the MAC ID similar to one shown below. The factory default IP address is
192.168.10.251.
P/N Description
103.4014.00 TCP/IP Interface Card
103.4015.00 Ethernet TCP/IP Interface Card w/SNMP {Superseded by 103.4036.00
103.4036.00 Ethernet TCP/IP Interface Card w/SNMP v3

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-7
Note: The interface IP address cannot be changed until the Power Module has been commissioned and the Controller is
operational.
3.11 AC OPTION BOX (LIST 41 & 61)
Lists 41 and 61 come pre-wired with individual AC Breaker, Battery Distribution Module (BDM), and Multi-Input Battery
Temperature Board. The AC breakers provide protection to the rectifier. The battery distribution module allow for battery
current monitoring via current transducers (opt). Up to four battery strings can be monitored. The BDM can also monitor up
to four external battery circuit breakers. The battery temperature board allows monitoring with optional temperature sensors.
All boards are factory wired and allow for easy customer connection access.
Figure 3.7 AC Option Box Rear View (screens removed for clarity)
The MAC ID can have
format 00-20-4A-24-BB-42
or 00:20:4A:24:BB:52.

Installation Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 3-8
3.12 ADDING AUXILIARY EXPANSION MODULES
Modules such as the Sageon Battery Monitor, AC monitor, and site monitor are daisy chained from the unused ribbon cable
connection provided on the Auxiliary programmable relay board. All of these expansion modules are required to be mounted
external to the Power Module, and a single 16-way ribbon cable connected to the available box-header.
For more detailed installation information for each of these modules, refer to the Sageon Battery Monitor Operation Manual
(PM990-4209-00) and the Sageon Site Monitor Application Note (AN103-4012-00).

Commissioning Sageon II, 24V Bulk Product Manual
PM990-5201-24, Rev. 6 4-1
4. COMMISSIONING
With all the batteries, load and AC cabling wired, and checked for correct polarity, the system is commissioned by the
following steps:
•Ensure no rectifiers are installed in the Power Module and no load is applied.
•Plug in the Controller – it should power up off the battery. If not, it is possible that the battery polarity is reversed.
•Set up the Controller menu items for:
onumber of batteries and size (Ah),
onumber of rectifiers,
oset the required float and equalize voltages,
oset BLVDS option to Auto and set the BLVDS Aux to “Normally Open”
oset the Battery Switch to “Normally Open”
oset the Cct Switch to “Normally Open”
oset the Battery Transducer FS as 400 Amps
oset the amount of battery temperature compensation voltage adjustment if used and after confirming that
the battery temperature is being measured
oset the battery charging current limit to 10% of the Ah rating (i.e. if 150Ah battery is used, set the limit to
15A) – this value can be adjusted later to meet your specific charging requirements.
In many cases, these values are set up in the factory and will only require modification if the particular battery
being used requires a different set up.
•Close the remaining battery circuit breakers if more than one string is used.
•Insert a switch-mode rectifier in position 1 and apply the AC power. The rectifier unit should power up and begin
charging the battery bank/s.
•Insert all the remaining rectifiers and apply AC power to them.
•Check that the bus voltage is increasing toward the float voltage.
•Close the load circuit breakers and check that the loads power up.
•Wait for 1 minute and check that the rectifiers are all sharing the load current to within +/-2A of the average rectifier
current.
•The system is up and operational. Adjust any operational monitoring or setup details as required (see the next
section on Operation or refer to the Controller Operation Manual on the CD for a detailed explanation of the
functions).
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