Unipower Aspiro 1U User manual

POWERING TECHNOLOGY
www.unipowerco.com
NORTH AMERICA CALL: [phone] • LATIN AMERICA CALL: [phone] • EUROPE CALL: [phone]
Aspiro 1U in 2U Enclosure
Quick Install Guide
Document Number: 110-6500-00-QR_rev 2 © 2017 UNIPOWER LLC
All Rights Reserved
110_6500_00_QR_rev2-0117.indd

POWERING TECHNOLOGY
UNIPOWER LLC • 3900 Coral Ridge Drive, Coral Springs, Florida 33065, USA • [e-mail]
North America: [phone] • Latin America: [phone] • Europe: [phone]
Aspiro 1U in 2U Enclosure Quick Install Guide - 2
START HERE
This guide includes the basic steps for installation
of a UL listed Aspiro 2U enclosure. For more detailed
information, please see the full instruction manual
which is available from UNIPOWER.
Disclaimer
UNIPOWER is not responsible for system problems that
are the result of incorrect installation or modification
of the instructions provided in this guide.
WARNING!
There are potential hazards related to the installation
of this system. It is recommended to carefully read and
understand the contents of the instruction manual
Safety Chapter before performing this installation.
WARNING!
It is strongly recommended to turn off the AC Power
Source before performing this installation.
1 System Description
The system is supplied as a single 19 inch x 2U rack
mount enclosure and incorporates positions for up to
two rectifier modules and one controller.
1
2
3
4
1. Slot for optional controller.
2. Battery (x1) and load (x4) breakers.
3. Slots for one or two rectifier modules.
4. AC input, DC output and signal connections.
2 Rack Mounting
The system is designed for 19 inch rack mounting There
needs to be sufficient clearance at the front for rectifier
installation [>36” (914mm], and at the rear for connections
and airflow [>6” (152mm].
17.28”
(438.8mm)
0.78”
(19.7mm)
[typical]
19.00”
(482.6mm)
18.38”
(466.8mm)
11.78”
(299.2mm)
12.10”
307.4mm)
12.26”
(311.4mm)
0.16”
(4.0mm)
3.48”
(88.5mm)
3.12”
(79.2mm)
2.13”
(54.2mm)
1.40”
(35.6mm)
0.42”
(10.6mm)
0.25” x 0.5” Slot
(6.35mm x 12.70mm Slot)
NOTE:
It is recommended to remove the rectifiers before
installing the shelf to the cabinet or rack.

POWERING TECHNOLOGY
UNIPOWER LLC • 3900 Coral Ridge Drive, Coral Springs, Florida 33065, USA • [e-mail]
North America: [phone] • Latin America: [phone] • Europe: [phone]
Aspiro 1U in 2U Enclosure Quick Install Guide - 3
3 AC Input Connections
WARNING!
The power system is internally grounded. Grounding
is achieved through the 3 conductor AC power cord.
CAUTION
Depending on deployment region with regards to
lightning strikes and heavy inductive energy, it is highly
recommended to install AC Surge Protection Class C
at the electrical panel.
AC connectors are situated on the right rear side of the
system as shown below.
4321
LOAD
+
_+ _+ _+ _
BATTERY
+_
AC INPUT 2 AC INPUT 1
SIGNAL
CONNECTIONS
BATTERY
AC
INPUTS
DC
OUTPUTS
+
-
+
-
+
-
+_
The following breakers for isolating the AC source are
recommended for each input:
120VAC operation - 20A.
230VAC operation - 16A.
4 DC Output Connections
DC output connections are available at the rear,
with connections labeled corresponding to each
load breaker.
Load breakers should be in the OFF position when
connecting the loads,
Mate-N-Lock connectors are used for DC ouptut
connections.
4321
LOAD
+
_+ _+ _+ _
BATTERY
+_
AC INPUT 2 AC INPUT 1
SIGNAL
CONNECTIONS
BATTERY
AC
INPUTS
DC
OUTPUTS
+
-
+
-
+
-
+_
5 Battery Connections
The battery connections are located at the center
of the rear panel of the system. Ensure that the
battery breaker is in the OFF position.
4321
LOAD
+
_+ _+ _+ _
BATTERY
+_
AC INPUT 2 AC INPUT 1
SIGNAL
CONNECTIONS
BATTERY
AC
INPUTS
DC
OUTPUTS
+
-
+
-
+
-
+_
WARNING!
Improper handling with batteries can be dangerous.
Please read and understand the information in the
instruction manual Safety chapter before connecting
batteries.
WARNING!
The battery breaker should be in the OFF position.
The battery cables should be connected to the battery
first, then to the system.
Battery cable (ZLH.00254.01) is custom design for
the Aspiro enclosure.
Connect to the battery first and then plug the
connector end into the system battery connector.
Continued on page 4

POWERING TECHNOLOGY
UNIPOWER LLC • 3900 Coral Ridge Drive, Coral Springs, Florida 33065, USA • [e-mail]
North America: [phone] • Latin America: [phone] • Europe: [phone]
Aspiro 1U in 2U Enclosure Quick Install Guide - 4
Continued from page 3
6 Alarm & Symmetry Connection
Alarm and Symmetry Connections are situated at the
rear of the system. There are connections for the 4 alarm
contacts and 2 x 3 way connections for the symmetry.
Multi Purpose connections 7-12 can be reconfigured as
external analog inputs.
77
88
99
44
55
66
11 22 33
X9 X10
Multipurpose 10 Multipurpose 11 Multipurpose 12
10 11 12 13 14 15 16 17 18 10 11 12 13 14 15 16 17 18
0V Sense +5V 0V Sense +5V
Battery
Temp. Ambient Temp.
Alarm 4 - C Alarm 4 - NC Alarm 4 - NO
Alarm 1 - C Alarm 1 - NC Alarm 1 - NO Alarm 2 - C Alarm 2 - NC Alarm 2 - NO Alarm 3 - C Alarm 3 - NC Alarm 3 - NO
Multipurpose 1 Multipurpose 2 Multipurpose 3 Multipurpose 4 Multipurpose 5 Multipurpose 6 Multipurpose 7 Multipurpose 8 Multipurpose 9
Digital In 1 Digital In 2 Digital Out 1 Digital Out 2 -
V Sys.
+V Sys.
Alarm Condition Shown
C
NC
NO
WARNING!
Multi Purposes 7-12, Digital In/Outs and Ambient
Temperature are not available with the PCC controller.
NOTE:
The configuration of alarms and symmetry connections
may vary depending on the controller configuration, if
fitted.
7 Symmetry Connection
1. Attach the inter-block connections plates between
the batteries.
2. Insert the correct sized cable lug that fits the bolt
into one pole of the inter-block connection plate.
Fasten the lugs and plates to individual battery
poles.
3. For 4-block measurement fix 3 wires of symmetry
cable to individual cable lugs.
8 Temperature Sensor(s)
Temperature Sensor Connection for supervising battery
temperature is usually delivered pre-installed when used.
If it is added later, use a three-pin plug and connect to
terminals 13-15 on connector X9 at the rear of the system.
The sensor itself should be fastened to the battery after
battery installation: Unwind the cable, remove the paper
covering the adhesive for the sensor and fasten the
sensor to the battery.
Temp. Sensor
If an external temperature sensor is to be used this
should be connected in the same way to terminals 16-
18 on connector X9.

POWERING TECHNOLOGY
UNIPOWER LLC • 3900 Coral Ridge Drive, Coral Springs, Florida 33065, USA • [e-mail]
North America: [phone] • Latin America: [phone] • Europe: [phone]
Aspiro 1U in 2U Enclosure Quick Install Guide - 5
© 2017 UNIPOWER LLC
This document is believed to be correct at time of publication and UNIPOWER LLC accepts no responsibility for consequences from printing errors or inaccuracies. All specifications subject to change without notice.
Technical Support
For more complete information relating to installation
and operation of this system please read the Instruction
Manual which can be downloaded from the UNIPOWER
web site at:
http://www.unipowerco.com/pdf/PM110-6500-00-D1.pdf
For additional technical support or feedback, please visit
www.unipowerco.com/contact/ where you will find the
phone number for your region.
Alternatively, email:
[e-mail]
9 Commissioning Procedure
1. Remove the alarm cover and check that
all connections are made according to the
installation drawing. Verify that all connections
are properly tightened with sufficient torque.
2. Ensure that load and battery MCB breakers are
set to OFF position - ensuring the load and battery
strings are connected.
3. Ensure that all rectifier modules are removed. If
not, remove each one in turn starting from the
rightmost position.
4. Check the battery polarity with the multimeter
at the SB-50 connector. Place the positive lead of
the meter to the positive contact and the negative
lead to the battery contact. The meter must now
show a positive voltage. If the voltage is negative,
change over the connection of the gray and black
battery cables to the batteries.
5. Plug in the AC power cord.
6. Plug in the rectifier modules, starting from the left
most position. Make sure to fasten the rectifiers
again. The rectifiers will turn on automatically.
Empty rectifier positions must be cover with
rectifier blanks.
7. Set all load breakers into the “1” (ON) position.
8. The green LED on the controller should blink for
approximately 20 sec.
9. The output voltage will increase slowly to U1 (float
charge voltage).
10. Turn the battery breaker to the “1” (ON) position.
11. If any alarms are present, they should be reset in
accordance with the procedure for the installed
controller, ACC Extended (ACX) or PCC.
12. The system should now be without alarms.
13. Attach all the system covers in their correct places.
14. Check that all changes to drawings, if any, have
been completed.
15. Clean the site.
16. Fill in the commissioning record (table 5-2 in
section 5.8 in the instruction manual).
10 EMC Considerations
This equipment has been tested and found to comply
with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. Please see the instruction
manual, section 3.1.8, for more details.
11 PowCom Login
NOTE:
Remote access using PowCom software is only
available when a controller is installed.
If you don’t have PowCom software you can
download it from the UNIPOWER web site at:
www.unipowerco.com/powcom/PowCom_setup.zip
Once you have downloaded the file, you will need a
license number to activate the software. This can be
found in the readme.txt file in the installation package.
To activate your PowCom software with your license,
please follow the instructions below.
1. Start PowCom and go to Communication/Properties
in the menu.
2. Click on the license tab in the Properties window.
Copy and paste your license number and click on
the Activate License button.
Please exit the program and restart it again in order to
fully activate the license.
If any problem occurs do not hesitate to contact our
technical support.
The PowCom user manual is available from the
UNIPOWER web site at:
www.unipowerco.com/pdf/powcom-man.pdf