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  9. Univercell RLIF-MSI-1204 User manual

Univercell RLIF-MSI-1204 User manual

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Product
roduct roduct
roduct M
MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
Lithium
LithiumLithium
Lithium-
--
-ion Rechargeable Battery
ion Rechargeable Battery ion Rechargeable Battery
ion Rechargeable Battery
P
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Product
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roduct M
MM
Manual
anualanual
anual
Product Name
Product NameProduct Name
Product Name: LiFePO4
LiFePO4LiFePO4
LiFePO4
Batt
BattBatt
Batte
ee
ery
ryry
ry
Pack
Pack Pack
Pack
Product
Product Product
Product Specification
SpecificationSpecification
Specification:
::
:12.8
12.812.8
12.8V
VV
V3
33
32 h
2 h2 h
2 h
P
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Product
roduct roduct
roduct M
MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
1.
1. 1.
1. Preface
PrefacePreface
Preface
This manual describes the type and size, performance, technical characteristics, warning and caution.
2. Produ
2. Produ2. Produ
2. Product
ctct
ct
and Model
and Modeland Model
and Model
2.1 Product
2.1 Product2.1 Product
2.1 Product:
: :
:
Lithium-ion Battery Pack
2.2
2.22.2
2.2
Model:
Model: Model:
Model:
RL F-MS -1204 (26650-3.2V-4S9P)
2.3 Picture And Output Wire
2.3 Picture And Output Wire 2.3 Picture And Output Wire
2.3 Picture And Output Wire (
((
(In order to prevail in kind
In order to prevail in kindIn order to prevail in kind
In order to prevail in kind)
))
)
Positive output
M8
Negative output
P
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Product
roduct roduct
roduct M
MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
3.
3.3.
3.
Battery Pack
Battery Pack Battery Pack
Battery Pack
pecifications
pecificationspecifications
pecifications
Items
ItemsItems
Items
Parameters
Nominal voltage 12.8V
Typical capacity 32±1Ah( At 0.2C discharge rate)
Discharge
Max Continuous
Current ≤ 50A(≤ 5Min)
Max current 60A (
≤
3SEC)
Cut-off voltage About 10V
Charge
Voltage 14.4±0.15V
Current ≤ 16A
Charge mode CC/CV,please use special lithium charger
Charging cut-off current 0.22-0.44A
nner
resistance
Discharging nner
resistance ≤ 40 mΩ
Operation
temperature/
humidity range
Charge 0℃~+45℃
Discharge
-20℃~+60℃
When the environment temperature is higher than
45℃,please pay attention to ventilation and heat
rejection.
Humidity RH≤ 85%, When the environment humidity is
higher than 85%,please pay attention to protect
Storage
temperature/
humidity range
Temperature 0℃~40℃(Capacity 80%)Recommended
long-term storage temperature is 15~25℃
Humidity RH≤ 50%,Easily oxidized components note sealed
Protection
function
Over charge protection、Over discharge protection、Temperature protection、
Balanced function
Shell material ABS
Weight 4.2±0.1kg
Size(L*W*H)
(
194±1
)
mm *
(130
±1
)
mm *
(
157±1
)
mm
Cycle
Standard charge at 0.2C(A),
rest 0.5~1 h,discharge at 0.2C to cut off voltage,
rest 0.5~1h,repeat the above steps until 2000 cycles.( capacity retention
rate≥ 80%)
P
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Product
roduct roduct
roduct M
MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
4.
4.4.
4.Characteristic curve
Characteristic curveCharacteristic curve
Characteristic curve
5.
5.5.
5.
tandard Test Conditio
tandard Test Conditiotandard Test Conditio
tandard Test Conditions
nsns
ns
Battery test must be within 1 month after production.
All tests in this specification should be in standard atmospheric conditions:
temperature: 25±2℃, relative humidity: 65±20%
5.1
5.15.1
5.1
tandard charge
tandard charge tandard charge
tandard charge
Charge the battery with Lithium ion battery special test cabinet, supply standard voltage(14.4±0.15V),
standard current(4.4A) until current down to 0.22-0.44A.
5.2
5.25.2
5.2
tandard discharge
tandard dischargetandard discharge
tandard discharge
Discharge the battery with standard current(4.4A) on special test device, constant discharge to standard
discharge voltage(10V).
5.3
5.35.3
5.3
Electrical Performance
Electrical PerformanceElectrical Performance
Electrical Performance
Test tems Test Methods Test Standards
capacity
retention rate
Standard charging , in standard test conditions on hold for 28
days ,standard discharge .
capacity retention
rate≥ 80%
P
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Product
roduct roduct
roduct M
MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
6
66
6.
..
.
Cautions
CautionsCautions
Cautions
Please pay attention to followings in case of battery will have leakage, heat etc.

Do not immerse the battery in water or seawater, and keep the battery in a cool dry surrounding if it
stands by.

Do not use or leave the battery at high temperature as fire or heater. Otherwise, it can overheat or fire or
its performance will be degenerate and its service life will be decreased.

Do not reverse the position and negative terminals.

Do not reverse polarity charging.

Do not connect the battery electrodes to an electrical outlet.

Do not short circuit. Otherwise it will cause serious damage of the battery.

Do not transport or store the battery together with metal objects such as hairpins, necklaces, etc.

Do not strike, trample, throw, fall and shock the battery.

Do not directly solder the battery and pierce the battery with a nail or other sharp objects.

Do not use the battery in a location where static electricity and magnetic field is great, otherwise, the
safety devices may be damaged, causing hidden trouble of safety.

Please use special charger for charging.

Please charge the battery within 12 hours after use .

Charging current should be less than maximum charge current specified in the Product Specification,
Charging current bigger than recommended current may damage the battery.

Discharging current should be less than maximum discharge current specified in the Product
Specification;Discharging current bigger than recommended current may damage the battery.

t should be noted that the cell would be possible to be at a over-discharged state by its self-discharge
characteristics in case the cell is not used for long time. n order to prevent over-discharging, the cell
shall be charged periodically to maintain a certain voltage(13.32~13.6)V ,2months one cycle,
Over-discharging may causes loss of cell performance, characteristics, or battery functions. But
for battery packs with commnunication fuction, please maintain it once in 1 month.

f the battery leaks and the electrolyte gets into the eyes, do not rub the eyes, instead, rinse the eyes with
clean water, and immediately seek medical attention. Otherwise, it may injure eyes.

f the battery gives off strange odor, generates heat, becomes discolored or deformed, or in any way
appears abnormal during use, recharging or storage, immediately stop charging, using, and remove it
from the device.
P
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Product
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MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary

n case the battery terminals are dirty or oxidation, clean the terminals with a dry cloth before use.
Otherwise poor performance may occur due to the poor connection with the instrument.

Tape the discarded battery terminals to insulate them.

The lithium ion battery charge discharge shallow is beneficial to improve the cycle life, proposal user
each discharge is put to the nominal capacity of 80%.

Do not combine the battery pack more than 4 in series and 8 in parallel.
7.
7.7.
7.
Installation guide
Installation guideInstallation guide
Installation guide
7
77
7.1 Battery checking
.1 Battery checking.1 Battery checking
.1 Battery checking
(1)After receiving the battery, you should first check the packing carefully. During the handling process, please
ensure there’ s no shock on the battery.
(2)Please check the battery case and accessories if there’ s any damage or leakage, if so, please contact us
immediately.
(3)Please check the output connector is correct or not, measuring the positive and negative voltage and the
voltage, if it’ s within the normal standard.
7
77
7.2 Precautions
.2 Precautions.2 Precautions
.2 Precautions
(1)No smoking or fire during installation to avoid short-circuit of battery and prevent equipment damage or
personal injury.
(2)The battery should be installed under a condition with well-ventilated and no sunlight. Don’ t put it under
place with possible flooding.
(3)When fastening battery terminals, please don’ t use excessive force, or the terminals could be damaged.
(4)Use a dry cloth to clean the battery package, please don’ t use oil or other volatile organic solvents to clean
the battery case, or it may damage it.
(5)Please make sure the positive(+) & negative(-) polarity is correct connected, or it may cause fire or damage
the battery or the equipment.
7
77
7.3 Battery Installation
.3 Battery Installation.3 Battery Installation
.3 Battery Installation
(1)Clean up the position of battery mounting, make sure there’ s no dust or mental objects or others.
(2)Put the battery in right place
(3)Make good connection of terminals between the equipment and battery.
(4)After the connection, please check if it’ s well connected, positive and negative is reversed, if there’ s dust
or debris.
(5)Start testing the equipment if it could be well working with battery.
(6)Finished.
8
88
8.Battery care and maintenance
.Battery care and maintenance.Battery care and maintenance
.Battery care and maintenance
8
88
8.1
.1 .1
.1
When the battery is low, please charge in time. This could ensure longer cycle life. f the battery can’ t be
P
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Product
roduct roduct
roduct M
MM
Manual
anualanual
anual
NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
charged in time and let it under power shortage condition, it may effect the cycle life.
8
88
8.2
.2.2
.2
The battery should be installed in the air circulation, dry, clean environment. Please avoid flammable items
during the charge/discharge.
8
88
8.3
.3 .3
.3
Discharge temperature:-20℃~+60 ℃.Humidity:RH≤ 85%.When the temperature is more than 45℃,please
note ventilation. When the environment humidity is higher than 85%,please pay attention to protect. Charging
temperature:0℃~+45℃.Humidity:RH≤ 85%, When the environment humidity is higher than 85%,please pay
attention to protect;Storage temperature:0℃~40℃(Best temperature is 15℃~25℃ in dry environment).The
battery will be effected by the temperature, it could be showed by the change of capacity, it’ s normal.
8
88
8.4
.4 .4
.4
Don’ t use organic solvents to clean the battery case. f for battery fire accident, please use dry powder
fire extinguisher or sand.
8
88
8.5
.5 .5
.5
Battery is a consumable product with limited cycle life. Please change in time when the capacity can’ t
reach the requirement to avoid any loss of the user.
9
99
9. Battery common faults and solutions
. Battery common faults and solutions . Battery common faults and solutions
. Battery common faults and solutions
9
99
9.1 Ba
.1 Ba.1 Ba
.1 Battery voltage is too low after fully charged.
ttery voltage is too low after fully charged.ttery voltage is too low after fully charged.
ttery voltage is too low after fully charged.
(1)Battery was in Long-term storage with no used, not in accordance with the provisions for maintenance either.
Solution:
Charge the battery can be solved.
(2) Battery suffered fierce collision, with character-External battery case damaged or with electrolyte odor.
Solution: t’ s not in the scope of maintenance generally. f needing maintenance, we need the confirmation of
the problem whether on the output line or the battery itself.
First, open the battery case, check the battery P + / C + and P- / C- lines or joints damaged or not. f damaged, it
needs to be replaced. Then, instigating smell odors method to determine the battery, if there is irritation
electrolyte odor, indicating that the battery has been leaking. You need to test the voltage of each series. f the
voltage of one series is very different with much lower voltage, then this series needs to be replaced.
(3) nsufficient capacity
Solution: To charge and discharge the battery with 3-5 cycles generally.
9
99
9.2 Battery voltage is zero or low after the battery is fully charged (charger displays full).
.2 Battery voltage is zero or low after the battery is fully charged (charger displays full)..2 Battery voltage is zero or low after the battery is fully charged (charger displays full).
.2 Battery voltage is zero or low after the battery is fully charged (charger displays full).
(1) Battery disconnect
Solution: Remove the battery to check whether the line is broken or not, the solder joints come off or not, nickel
belt breaks or not, and then repair according to the damage situation.
(2) PCB does not work
Solution: First, make sure the cable is contact with the protective board well, and then observe solder is off or
not. f the above conditions are normal, please test voltage between B+B- and P+ P- voltage, then the board
would be failed if the voltage difference is very high. Then please do testing in detail on protection board, if not
pass, please change another new PCB.
9
99
9.3 Battery voltage instability
.3 Battery voltage instability.3 Battery voltage instability
.3 Battery voltage instability
(1) Faulty soldering
P
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Product
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MM
Manual
anualanual
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NO. :J
G19-C0020
REV
:
R1.0
DATE
:
2019-3-23
Security rating:□Top secret□ Confidential □Secret□ Ordinary
Solution: To test the resistance with the internal resistance tester, and confirm the internal resistance of the
battery exceeding a predetermined value or not. f not, the battery would be in faulty soldering condition, the
battery needs to be unpacked to be welded again.
(2) Protection board abnormal
Solution: Replace the protection board.
(3) Connector or terminals in poor contact condition
Solution: Replace the terminals or connectors
9
99
9.4 Battery works properly in charging but could not discharge or discharging well
.4 Battery works properly in charging but could not discharge or discharging well.4 Battery works properly in charging but could not discharge or discharging well
.4 Battery works properly in charging but could not discharge or discharging well
but could not charge.
but could not charge.but could not charge.
but could not charge.
Solution: The PCB is damaged; you need to replace the protection board.
10
1010
10. Other technical indicators
. Other technical indicators. Other technical indicators
. Other technical indicators
f you need battery protection parameters and other related parameters, please contact our sales or technical
staff, we will provide you as soon as possible.
11
1111
11. Product Liability
. Product Liability. Product Liability
. Product Liability
t is not responsible for the incident caused by not obeying the Manual. Before using the battery, you should
read the specifications, usage instruction and some attentions carefully to learn its application method and areas.
f the phenomenon such as error using method or wrong circuit connection, or input power data, working index
are inconsistent with the manual, cause damage to product, load and its accessories, we are not responsible for
it.
Our
Our Our
Our company has
company hascompany has
company has
the right to change the content of specification without prior notice
the right to change the content of specification without prior noticethe right to change the content of specification without prior notice
the right to change the content of specification without prior notice;
;;
;
The final explanation of specific
The final explanation of specificThe final explanation of specific
The final explanation of specific

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