Uponor Comfort Port EU Manual

Uponor Comfort Port EU
EN Technical Information

2 l Uponor Comfort Port EU l Technical Information
EN
Table of contents
1 Prefabricated cabinets ............................................................ 1
1.1 System description .................................................................... 3
1.2 Operating principle .................................................................... 3
1.3 Advantages................................................................................ 4
1.4 Cost comparison........................................................................ 5
1.5 Variancesandcongurationexamples...................................... 5
1.6 Components .............................................................................. 8
2 Congurationandcalculation................................................ 9
2.1 Web-Congurator ...................................................................... 9
3 Installation and Operation .................................................... 10
3.1 Designrequirements ............................................................... 10
3.2 Installation ............................................................................... 10
3.3 Operation................................................................................. 12
4 Technicaldataandregulations ............................................ 14
4.1 Standardsandregulations....................................................... 14
4.2 Technical data.......................................................................... 15
5 Overview installation dimensions........................................ 22

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1.1 System description
Comfort Port, easy, fast and comfortable
– made for the modern site
UponorComfortPortsareideallysuitedforuseinmultifamilyhouses
orotherresidentialbuildingswithhighsizeofapartmentsdueto
enormoustimeandcostsavings.Assembledaccordingtocustomer
specicationstheComfortPortsaredeliveredready-to-installtothe
buildingsite.Reductionofinstallationtime,pre-wiredactuatorsand
controlunits,ormarkingofloopsareonlyfewoftheadvantagesof
preassemblinginUponorfactorywhichavoidssignicantlyinstallation
errors on site.
9800 possible variances…
ComfortPortsareavailableforallcommonmountingsituations,and
uponrequest,alsowithspecicvalves,heatmetersandroomcontrol
componentsfromtheUponorSmatrixrange.
1.2 Operating principle
1 Prefabricated cabinets
Pos. Part name
ABoiler
BBuffertank
CComfort Port
DUnderoorheating
ERoomthermostat
∂
∂
A
B
C
C
C
E
E
E
E
C
D
D
D

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1.3 Advantages
Upto2.5hoursofinstallationandset-uptime
savingsthroughprefabrication
Theconventionalassemblyofindividualcomponentsonthe
constructionsiterequirestime,whichisofteninsufcientinhectic
constructionsiteoperation.Especiallynotifyouonlyrealizeonsite
thaturgentlyneededcomponentsaremissing.
Thebetter,ifyoucansavevaluableworkingtimebyinstallingpre-
fabricatedmodules.IntheUponorComfortPorts,therefore,allthe
componentsrequiredforthehydraulicconnectionandforconnection
totheroomtemperaturecontrolofaUponorunderoorheating
systemarealreadyintegratedinthestabledistributionboxreadyfor
connection.Dependingontheconguration,evencompletelywired
pumpgroupsforconnectiontoaheatgeneratorwithoutownow
temperaturecontrolarefactory-installedintheUponorComfortPorts.
Avoidassemblyerrorsontheconstructionsite
Nobodyisperfect.Justundertimepressurehappenonaconstruction
sitesometimeserrors.Factoryassemblyandwiringofthecontrol
componentsintheUponorComfortPortsvirtuallyeliminatesthe
likelihoodofsomethinggoingwrongonthejobsite.Allactuatorsare
assignedtotherespectiveheatingzones,labeledandplacedonthe
controlterminalblock.Afactorypre-settingofthehydraulicbalancing
aswellasthefunctiontestoftheactuatorsensurethedefect-free
assemblyprogress.Fortheelectricalconnection,onlyonepower
supplycablemustbeconnectedtothefactory-integratedsafety
socket.
And for the vertical installation of Comfort Ports, not even a spirit level
isnecessary,becauseitisalreadyintegratedintheports.
Youcongureonline
–weassembleanddeliver
Possible system constellations are so diverse that Uponor Comfort
Portsarenotproducedofftheshelfbutexactlyaccordingtocustomer
specications.CongurationiseasyonthePCwiththeUponor
ComfortPortOnlineCongurator.
Basedontheenteredbasicconditionsanddesiredfunctions,the
ComfortPort,whichisneededfortherespectiveconstructionproject,
isputtogether.Theconvenientqueryandorderprocessensures
thatnocongurationparametersareforgotten.Thedeliveryofthe
preassembledUponorComfortPortsisthencarriedoutwiththe
appropriateassignmentmarkinginprotectivepackagingsuitablefor
theconstructionsite,ifdesireddirectlytotheconstructionsite.

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1.5 Variancesandconguration
examples
Time
expenses [%]
Standard way Uponor Comfort Port
6 % Checkcontentofdelivereditems –
6 % Selectandconfigurematerialtotheindividualmanifold –
6 % Bring material to the installation site Bring material to the installation site
9 % Unpackthecabinet,dismantle/storethedoorandtheframe –
9 % Alignandfastenthedistributioncabinet –
13 % Installation of the manifold bars, heat meter sets, ball valves, etc. –
9 % Checktightness –
9 % Assemblyofthecontrolandtheactuators –
7 % Installationofadistributionorpowersocket –
9 % Wiringtheactuatorstothecontrolunits –
9 % Assing room sensors Assing room sensors
5 % Designationofthecontrolcircuits(option) Designationofthecontrolcircuits(option)
3 % Mountprotectivecoverormountframe,doorandfrontsheet Mountprotectivecoverormountframe,doorandfrontsheet
1 Comfort
Port
approx.150minutesinstallationtime approx.35minutesinstallationtime
About9,800differentcongurationcanbeassembledtoone
completeComfortPortunit.Alltheybaseandconsistsongeneral
componentswhichensuretheperfectfunctionality.Thisgeneral
components are:
• Stainlesssteelmanifolds(2–16loops)orpolyamidemanifolds
(2–15loops)
• Withlockshieldvalveorwithowmeter
• 2 different connection sets for heat meter
• Withpumpgroup(thermostaticcontrol)
• Withwatermetersets
• Cabinet door made of sheet steel or plastic
• Uponor230VandallSmatrixsingleroomcontrollers(wiredor
wireless)
All mentioned components can be preassembled in 3 different
cabinet types:
• In-wallCabinetwithdepth80mm
• In-wallCAbinetwithdept110mm
• On-wallCabinetwithdepth140mm
Thefollowingexamplesshowthe6generalvariancesofComfort
Ports.
1.4 Cost comparison
Fasterandsaferinstallationincludingcontrols
Whencomparingthestandardcase(leftinthetable)withtheuseof
prefabricatedUponorComfortPortdistributioncabinets(ontheright
inthetable),theinstallationeffortbecomesvisible.
Verticalw/ometeringset
UponorVarioSManifold,4loops,withballvale3/4”,vertical
connection.Inwallcabinet.

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Verticalwithmeteringset
UponorVarioSManifold,9loops,withmeteringset3/4”,vertical
connection.Inwallcabinet.
Horizontalw/ometeringset
UponorVarioSManifold,6loops,withballvale3/4”,horizontal
connection.Inwallcabinet.
Horizontalwithmeteringset
UponorVarioSManifold,6loops,withmeteringset3/4”,horizontal
connection.Onwallcabinet.
Verticalwithmeteringsetandwatercounters
UponorVarioMmanifold,8loops,withmeteringset3/4”,vertical
connection,withwatermeters.Inwallcabinet.

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VerticalwithPUSH23
UponorVarioSManifold,9loops,withpumpgroupPUSH23,vertical
connection.Inwallcabinet.
Verticalwithdynamicbalancingvalve
Uponor Vario S Manifold, 9 loops, balancing valve, vertical
connection.Inwallcabinet.

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1.6 Components
Depending on the conguration, the Uponor Comfort ports can be
equipped with the following components.
Cabinets
In-wall or on-wall cabinets made of sendzimir galvanized sheet steel,
surface-mounted with 140 mm depth and ush-mounted with 80 and
110 mm depth. Optionally with metal or plastic door.
Manifolds
Optionally with stainless steel or plastic manifold, with 230 V or 24 V
actuators.
Uponor Smatrix control units
Control components for room temperature control, optionally via radio
(Smatrix Wave) or wired (Smatrix Base or Flexiboard).
Please consider: thermostats, remote controls or Smart Home
modules are not a part of Comfort Port delivery. Please use the
relevant Uponor Technical Informations to nd the right thermostats
or get detailed descriptions.
Basic functions Comfort functions Technical functions
Auto- balancing Cooling function Modular design Remote control Trend display Comfort setting Data backup Supply diagnostics Bypass function Heat pump integration Room check
Smatrix Wave App
Smatrix Base SMS
Smatrix Base Pro KNX * *
* ≤ 4 control modules
Pump Group Uponor Fluvia T Push-23-B-W
Constant ow temperature control station for use in combined
systems with radiators and Uponor surface heating systems.
Connection sets for heat meter
Optionally for horizontal or vertical installation of on-site heat meters.
Differential pressure control
Dynamic controller for hydraulic balancing in larger heating systems
with several Uponor Comfort Ports.

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2.1 Web-Congurator
The pre-assembled Comfort Ports can be fast and easy compliant
withtheUponoronlineconguratoraccordingtocustomer
requirements.
OntheUponorHomepageyouwillbeguidedthroughtheentiresteps
untilallparametersareinplace.Finallytheorderingprocesswillbe
startedbyautomaticcontacttoUponorSalesofce.
Inparalleltheproductionandsubsequentdeliverytotheconstruction
sitewillbeprepared.
Theresultoftheselectionisthetendertextaswellasa
manufacturingcodewhichdescribesthespecicconstructionofeach
ComfortPortdistributioncabinet.
Thiscodeservesasidenticationforyourorder.Thenthecustomized
ComfortPortcanbemanufacturedinaveryshorttime:Deliverytime
“pleasecountryspecicdeliverytime”.
Choose the variant for manifold connection.
Choose the Cabinet and the mounting variant of it.
Choose the single room control.
Choose additional accessories.
Result of your choice as tender text and production code needed for order the
required Comfort Ports.
2 Congurationandcalculation

10 l Uponor Comfort Port EU l Technical Information
EN 3.1 Designrequirements 3.2 Installation
3 Installation and Operation
Installation Comfort Port
(example:In-wallversion)
The Uponor Comfort Port is delivered pre-assembled ready for
connectiontotheconstructionsite.Thereitcanbeuseddirectlyin
theon-sitewallniche.
Belowaresomebasicstepsbrieydescribed.Detailedassembly
andoperatinginstructionsforthecomponentsyouwillndineach
ComfortPortpackaging.
Thecomfortportsarealreadyquippedwithtwospiritlevelsbuiltinto
thecabinetsforeasylevelingwithoutadditionaltoolsforhorizontal
and vertical leveling.
1.ThepreassembledUponorComfortPortsareusedtodistributethe
heatingwaterintotheheatingcircuitsofaoorheatingsystem.
Uponorstainlesssteeldistributorsmaynotbeusedindrinkingwater
systems or sanitary installations.
Themanufacturerisnotliableforanydamageresultingfrom
improperuseoftheUponorComfortPorts.
2.Checkthestationsforcompletenesspriortoinstallation;anyloose
orloosenedscrewsduetotransportshouldberetightened.
3.ConversionormodicationtotheUponorComfortPortsisonly
permitteduponagreementwithUponor.
4.NeverremoveanypartoftheUponorManifoldorotherhydraulic
componentswhenthesystemisunderpressure.Seriousinjuriescould
betheresult.
5.Requiredelectricalconnections,workforinstallation,
commissioningandmaintenancemustonlybecarriedoutbyqualied
specialist personnel.
6.Theheatingsystemmustbeplannedandconstructedaccordingto
therecognizedrulesoftechnologyaswellascurrentDINstandards
andVDIguidelines.Theapplicableandcomparablecountry-specic
regulationsorstandardsmustbeobserved.
7.TheheatingwaterusedmustcomplywiththerequirementsofVDI
2035.Inthecaseofwarrantyclaims,awateranalysisismandatory.
8.Inordertoensurethehydraulicfunctionoftheindividualheating
circuitsortheentireunderoorheatingsystem,theindividualheating
circuitsmustbehydraulicallyregulated.
9.Priortoanyworkonthecontrolmoduleorthecomponents
connectedtoit,thecontrolmodulemustbeswitchedtovoltage-free
accordingtotheregulations.
10. Formountingandhydraulicandelectricalconnectionofthe
Uponor Comfort Ports, please refer to the enclosed installation and
operatinginstructions.DamagecausedtotheUponorComfortPorts
ortheheatingsystemorthebuildingasaresultofaninfringement
willvoidourwarranty.
11.Properlyinstructtheuserofthesystemintheoperationofthe
systemandhandoverthistechnicalinformationtogetherwiththe
inventorydocuments.
Ifyouhavequestionsregardingtheapplicationoroperationof
Uponorproducts,pleasecontactyourUponorcontactpersonor
contactourTechnicalHotlinedirectly.
TechnicalHotlineUponor:(putunitspeciccallnumber)