URYU G Series User manual

S0140153-E
表紙
SPINDLE UNIT
INSTRUCTION MANUAL
VERSION 1.0 JULY 2020
URYUSEISAKU, LTD.

About this book
This book will explain installation, wiring, handling, and troubleshooting of G-type nutrunner
system. G-System will be used as the collective term covering all materials and software-
related configuration. Hereafter this book will use the underlined names G-Unit, G-Tool
(motor), Cables, and G-Console as individual terms. Utilize G-System’s rich functions to the
full reading through everything in this book before use. Save this book at the place where
you can read any time.
◆ Arrange for this book to be kept and read by end-users.
◆ Contents of this book, specifications and appearance of G-System are subject to change
without prior notice.
◆ No part of this book may be reproduced or transmitted in any form or by any means
without our permission in writing.
◆ We have taken all possible means to ensure contents of this book, however, should you
find any questions, errors or omissions in this book, please contact us immediately.
◆ Understand all the contents reading through [Safety Instructions] and use G-System
correctly following all safety instructions.
◆ After reading, save this book at hand always.
◆ Only expert engineers carry out wiring and parameter setting.
◆ Always make an indication highlighting “Danger High Voltage” in instruction manuals for
machines having G-System within.
◆ Never carry out withstand voltage test and insulation test for G-System and the products.
◆ Does the product agree to types ordered?
◆ Examine the products against invoice and packing list to see any short shipment.
◆ Check the products for any damages caused during transportation.
◆ Anybus is registered trademark or brand of HMS Industrial Networks AB.
◆ CC-Link is registered trademark or brand of CC-Link (CC-Link Partner Association: CLPA).
◆ CompactFlash and CF are trademark or brand of SanDisk in the U.S.
◆ DeviceNet and Ethernet/IP are registered trademark or brand of ODVA (Open DeviceNet
Vendor association).
◆ Ethernet and “イーサーネット” are registered trademark of FUJI XEROX.
◆ MELSEC-Q and GX-Developer are registered trademark or brand of MITSUBISHI
ELECTRIC.
◆ Microsoft Excel and Windows are registered trademark or brand of Microsoft Corporation
in the U.S. and other countries.
◆PROFIBUS-DP and PROFINET IO are registered trademark or brand of Profibus
Association. We fully respect registered trademark and brand of the respective
companies even if there is no annotation. Other product names and company names
are their registered trademark or brand.
Request for compliance
Check point when unpacking
Precautions
Trademarks

Safety instructions
(Never fail to read)
Safety instructions show rules which we request users to observe for safety use of G-System
and prevention of damages for properties and harms for users and non-user. Use G-System
only after mastering the knowledge, safety information and safety instructions.
◆ This book has divided safety instructions into DANGER and CAUTION depending upon
harm and damage due to bad use ignoring displayed contents.
A dangerous situation can happen and a fatality or
severe injury is possible in the event of mishandling.
A dangerous situation can happen when mishandling, and
personal injury or only physical damage is supposed.
sign also warns the risk of serious consequences depending upon the
situation. Follow all the instructions as they state important contents.
◆ We will explain the instructions by pictorial signs.
FIRE
DANGER
険
SHOCK
CAUTION
EARTH
GROUNDING
DON’TS
HEAT
CAUTION
NO
DISASSEMBLE
OBLIGATORY
SHOCK
DANGER
FIRE
CAUTION
PINCH
DANGER
CAUTION
DANGER
CAUTION

Safety instructions
(Never fail to read)
S
Don’t touch tools in operation.
Make sure that even a part of the body and G-Tool’s movable part do not cross.
There is a risk of injury.
Do not detach motor and gear case from G-Tool.
G-Tool’s output shaft rotates and is dangerous to touch. There is a risk of injury.
Never repair, disassemble and modify G-Unit, G-Tools, and Cables.
There is a risk of injury, shock, fire and breakdown.
Avoid place where tools can be damaged by water. Don’t use G-tools nearby corrosive gas
or combustible gas atmosphere. There is a risk of fire.
Do not touch connectors while applying current and also for a while after power-off.
There is a risk of shock and injury.
Only expert engineers conduct wiring, maintenance and inspection with power supply turned
off. There is a risk of shock and injury.
Don’t give scratch, apply unreasonable force and pinch the Cables. Don’t use damaged
Cables. There is a risk of shock and fire.
It takes 15 minutes for G-Unit to make condenser discharge. Don’t touch G-Unit and the
terminals for the mean time after power-off.
Provide an independent grounding for FG terminal avoiding terminal share with strong
electric circuit (not exceeding 100Ω, tension strength 0.39kN or more by metal wire, or
1.6mm or thicker annealed copper wire). There is a risk of shock.
Immediately stop the operation and shut the power off if G-tool outputs unusual smell, sound,
or behavior. There is a risk of injury and fire.
Install stop device in the machine side to secure safety.
There is a risk of injury.
For immediate operation stop, install emergency stop circuit outside of whole device of the
machine. There is a risk of injury.
Don’t approach whole device of the machine after power recovery from an instantaneous
power failure because it can restart all of a sudden. Carry out management securing safety
even if the restart takes the place. There is a risk of injury.
DANGER

Safety instructions
(Never fail to read)
Transport and storage
CAUTION
Transport G-System by right method and procedure appropriate to its weight.
There is a risk of injury and breakdown due to fall and overturn.
Follow below instructions for G-System shipment by boatlift.
◆Ambient temperature: -5~+55 deg C (No freeze)
◆Ambient humidity: Below 50%RH (No dew)
◆Packaging: Fully sealed
◆Rust-proofing: Apply grease or oil to G-Tool.
There is a risk of leak and breakdown.
Don’t hold Cables or spindle for G-Tool transportation.
There is a risk of injury and breakdown.
Don’t hold Display Unit attached to front panel of G-Unit for transportation because doing so
will separate them causing injury and breakdown.
Display Unit is detached and causes injury and breakdown.
Store G-System under the following environment.
◆Ambient temperature: -5~+55 deg C (No freeze)
◆Ambient humidity: Below 90%RH (No dew)
◆Within a building and no direct rays of the sun
◆Place free from vibration and shock
◆Place free from corrosive gases and combustible gases
◆Place free from oil-mist, refuse, water, saline matter, iron powder, and organic solvent
There is a risk of fire, leak, and breakdown.
Dispose of G-System as an industrial waste.

Safety instructions
(Never fail to read)
CAUTION
Firmly install G-Tool in the place sustaining G-Tool’s weight and reaction of maximum
fastening force using designated screws. There is a risk of injury and breakdown.
Firmly install G-Unit in a dust-free housing (in control box) using designated screws. There
is a risk of breakdown.
Use G-Tool, G-Unit and Cables in the designated assemblage.
There is a risk of fire and breakdown.
Keep designated distance between G-Unit and other equipment within control box.
There is a risk of fire and breakdown.
Don’t cover vent hole of G-Unit. Avoid foreign matter inclusion in G-Unit.
There is a risk of fire and breakdown.
Give power input part a breaker or a circuit protector for safety measures.
Select delay action type circuit breaker. There is a risk of fire and breakdown.
Never use G-Tool and G-Unit with worn-out, damaged or less components assembled.
There is a risk of fire, injury and malfunction.
Don’t put heavy materials on G-Tool, G-Unit and Cables. Don’t get on G-Tool, G-Unit and
Cables. There is a risk of shock, injury and breakdown.
Don’t give G-System strong vibration and shock.
There is a risk of breakdown.
Use accessory cable or connector to supply power to G-Unit. Set all connector part of
Cables firmly in place. Make Cable arrangement so it will not share space with power
cable in the same duct. There is a risk of injury, malfunction and breakdown.
Use G-System by power supply conforming to the standard voltage.
Carry out wiring DC24V control power to G-Unit without mistaking the polarity.
There is a risk of injury, shock, fire and breakdown.
Use noise filters like surge damper if you install relay or solenoid switch in dust-free housing
within control box. Also use noise filter to G-Unit for noise reduction.
There is a risk of malfunction and breakdown.
Installation and wiring
CAUTION

Safety instructions
(Never fail to read)
Do not operate G-System with wet hand. There is a risk of shock.
Do not touch radiator fin of G-Unit and motor of G-Tool while applying current and also for a
while after power off as they get hot in the meantime. There is a risk of burn.
Use G-System under the following environment.
◆Ambient temperature: 0~+45 deg C (dry convection necessary)
◆Ambient humidity: Below 90%RH (No dew)
◆Noise free place
◆Place not causing strong electric field and strong magnetic field
◆Place keeping distance from power wire
◆Within a building protected against water and direct rays of the sun
◆Place free from vibration and shock
◆Place free from corrosive gases and combustible gases
◆Place free from oil-mist, refuse, water, saline matter, iron powder, and organic solvent
◆Easy to make inspection and cleaning place
There is a risk of fire, leak, malfunction, and breakdown.
Make confirmation and adjustment of every setting value before operation.
Never make significant adjustment and setting change because doing so causes unstable
behavior. There is a risk of injury, malfunction and breakdown.
Execute RESET only after START signal has been confirmed “OFF” status.
There is a risk of injury and malfunction
.
Don’t make frequent power-on and shut-down. There is a risk of breakdown.
Also, make Cable insert and remove of G-System with control power “OFF” status because
doing the same with the control power “ON” status can cause breakdown.
Prevent G-Tool from generating torque momentary overrunning its maximum output.
Also, use G-Tool within the prescribed DUTY even if the torque is less than its nominal
torque. There is a risk of lifetime decrease and breakdown.
If an error code appears on front panel G-Unit, remove cause of the error first.
Restart G-Unit only after securing safety. There is a risk of injury.
Discharge your static electricity touching grounded metallic object before operating G-Unit
with the front panel. There is a risk of malfunction and breakdown.
Wipe G-Unit and G-Tool with a cloth damped with tepid water or alcohol. Don’t use a kind
of thinner of organic solvent. There is a risk of breakdown.
CAUTION
Operation and adjustment
CAUTION

Modification history
Date
Reference
Contents
2018/8/30
GUN0001
1st Edition (for version 1.001)
COPYRIGHT
The information described in this instruction manual is solely the property of URYU SEISAKU, LTD.
No part of this instruction manual may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and recording and sold for monetary figure without
the express written permission of URYU SEISAKU, LTD.
DISCLAIMER
・Contents of this instruction manual is subject to change without prior notice.
・We warrant that G-System will conform to the specifications, but disclaim all implied warranties,
including, without limitation, all implied warranties of merchantability and fitness for a particular
purpose.

Contents
Cover page
About this book
Safety instructions
Contents
Chapter 1 Introduction
1-1. How to use this book ..................................................................................................................... 1-2
1-2. G-System ............................................................................................................................................. 1-3
1-4. Item configuration............................................................................................................................ 1-7
1-4-1. System configuration diagram ................................................................ 1-8
1-5. Model numbers ...............................................................................................................................1-10
1-5-1. Cable models........................................................................................ 1-10
1-5-2. G-Unit models....................................................................................... 1-10
1-5-3. G-Tool models ...................................................................................... 1-12
1-6. Specifications...................................................................................................................................1-13
1-6-1. G-system environment ......................................................................... 1-13
1-6-2. G-Tool performance.............................................................................. 1-14
1-6-3. G-Unit specificatios............................................................................... 1-14
1-6-4. DUTY calculation .................................................................................. 1-16
1-6-5. Fieldbus specifications ......................................................................... 1-16
1-7. Parts names......................................................................................................................................1-17
1-7-1. G-Unit front panel switch and connectors............................................. 1-17
1-7-2. G-Unit front panel LED ......................................................................... 1-19
1-7-3. G-Unit sole panel, top panel, switch and connectors............................ 1-21
1-7-4. G-Unit side-on connectors.................................................................... 1-22
1-7-5. G-Unit Display Unit with switch and LED.............................................. 1-23
1-7-6. Extension unit ....................................................................................... 1-24
1-7-7. Cable specifications.............................................................................. 1-25
Chapter 2 Installation
2-1. Peripheral devices ........................................................................................................................2－3
2-2. External control signal connection.......................................................................................2－4
2-2-1. Usable plug (I/O) ..................................................................................2－4
2-2-2. PLC I/O signal (MASTER) ....................................................................2－4
2-2-3. PLC I/O signal (Multi-system: Out data from MASTER) .......................2－6
2-2-4. PLC I/O signal (Multi-system: from SLAVE)..........................................2－7
2-2-5. IN & OUT hardware specifications and recommended connection.......2－8
2-2-6. IN & OUT signals..................................................................................2－9
2-2-7. Fastening timing chart ........................................................................2－13
2-3. G-Unit switch setting................................................................................................................. 2－15
2-3-1. Spindle number switch setting ............................................................2－15
2-3-2. Special function SW1 switch setting ...................................................2－16
2-3-3. Sole panel SW2 switch setting ...........................................................2－17
2-4. G-Unit External shape and installation dimensions................................................ 2－18
2-4-1. UEC-G024, UEC-G060, UEC-G120 ...................................................2－18
2-4-2. Layout in control box ..........................................................................2－23
2-5. G-Tool dimensions..................................................................................................................... 2－24
2-5-1. Straight models...................................................................................2－24

Chapter 3 Wiring and test operation
3-1. G-Unit wiring.....................................................................................................................................3－2
3-2. Power source connection .........................................................................................................3－3
3-3. G-Tool wiring and fixing..............................................................................................................3－5
3-3-1. G-Tool fixing method.............................................................................3－5
3-3-2. G-Tool cable wiring ...............................................................................3－6
3-4. External monitor interface.........................................................................................................3－7
3-4-1. Usable plug (external monitor)..............................................................3－7
3-4-2. External monitor signal specifications...................................................3－7
3-4-3. External monitor equipment calibration ................................................3－8
3-4-4. Output circuit ........................................................................................3－8
3-5. RS232C interface..........................................................................................................................3－9
3-5-1. Usable plug (RS232C)..........................................................................3－9
3-5-2. RS232C communication specifications ................................................3－9
3-5-3. RS232C fastening result output (Multi-system) ..................................3－10
3-6. Ethernet interface....................................................................................................................... 3－15
3-6-1. TCP/IP setting procedure (Windows)..................................................3－16
3-6-2. TCP/IP setting procedure (User console) ...........................................3－19
3-6-3. TCP/IP setting procedure (Touch panel).............................................3－21
3-7. AUX. Interface .............................................................................................................................. 3－23
3-7-1. Usable plug (STOP signal) .................................................................3－23
3-7-2. STOP signal specifications .................................................................3－23
3-8. AXIS LINK IN/OUT interface ................................................................................................ 3－24
3-9. Power ON and test operation.............................................................................................. 3－25
3-9-1. Check point before power ON ............................................................3－25
3-9-2. Check point at power ON ...................................................................3－26
3-9-3. Initial setting value input .....................................................................3－26
3-9-4. Check point after power ON ...............................................................3－27
Chapter 4 Extension unit
4-1. External control interface ..........................................................................................................4－2
4-1-1. External control interface table .............................................................4－2
4-1-2. Timing chart (Multi-system)...................................................................4－2
4-1-3. Input signals .........................................................................................4－4
4-1-4. PLC output layout .................................................................................4－6
4-1-5. Output signals.......................................................................................4－8
4-1-6. Fieldbus message setting...................................................................4－14
4-1-7. ID output setting .................................................................................4－19
4-2. Extension I/O................................................................................................................................. 4－22
4-2-1. Hardware............................................................................................4－22
4-2-2. I/O signal specifications......................................................................4－23
4-2-3. IN & OUT hardware specifications and recommended connection.....4－27
4-3. CompactFlash .............................................................................................................................. 4－28
4-3-1. Data saving in memory card...............................................................4－29
4-3-2. Data saving flow .................................................................................4－30
4-3-3. Format memory card ..........................................................................4－34
4-3-4. Setting value auto backup ..................................................................4－35
4-3-5. Read setting value from memory card................................................4－36
4-4. Extension RS232C interface................................................................................................ 4－38