URYU UBX-AF Series User manual

UBX-AF series
Cordless Transducerised Hydraulic Impulse Tools
Instruction Manual
(Version 2.0)
1-2-11, Fukae-Minami, Higashinari, Osaka, 537-0002, Japan.
TEL : +81-(0)6-6973-9415 FAX : +81-(0)6-6972-0346
email : uryuair@uryu.co.jp www.uryu.co.jp/en
-Read all safety warnings, instructions illustrations and
specifications provided with this power tool before installing,
operating, repairing, maintaining, changing accessories on or
working near the power tool. Failure to follow all instructions in
this manual may result in electric shock, fire and/or serious bodily
injury.
-Do not discard the safety and operating instructions. Pass these
instructions onto the personnel in charge of installation, operation
and service. Keep these instructions in an easily accessible place
for future reference.

◎Safety Instructions
Symbol Identification
1. Product Description & Features
1.1 Introduction
1.2Intended Use
1.3Features
1.4What’s In The Box
1.5Installation
1.5.1 Place To Install
1.5.2 Workstation Requirements
1.6Li-Ion Batteries & Charger
1.6.1 Battery Packs
1.6.2 Battery Charger
1.6.3 Attaching And Removing Battery Pack
1.6.4 Battery Life Cycle
2. System Layout
3. Components & Function
3.1 Tool Appearance
3.2 Technical Specifications
3.2.1 Tool Technical Specifications
3.2.2 ZigBee Specifications
4. Operation
4.1 Socket
4.2 Direction Of Rotation
4.3 LED Work Light
4.4Torque Setting
4.5 Preparation For Operation
5. Attention For Operation
5.1 Factors Affecting Fastening Torque
5.2 General Instructions For Use
5.3 Cooling Ventilator
5.4 Overheating Protection
5.5After Daily Use
◎Maintenance Instructions
Exploded View
Parts List
6. Trouble Shooting
◎EC Declarations of Conformity
7. Transportation
P1
P5
P6
P6
P6
P7
P7
P7
P7
P8
P8
P8
P9
P9
P10
P12
P13
P13
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P14
P14
P14
P14
P14
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P16
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Contents

D
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・Identification of the Symbols in this Instruction Manual
Safety Instructions
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury or property damage.
( can lead to serious result depending upon situation.)
General Safety
・This power toolis not intended foruse by persons (includingchildren) with reduced physical, sensory ormental
capabilities, or lack of experience and knowledge unless they have been given supervision or instruction
concerning use of the product by a person responsible for their safety.
・Do not modify power tools. Modifications can reduce the effectiveness of safety measures and increase the
risks to the operator.
・Stop using power tools if discomfort, tingling feeling or pain occurs.
Work Area Safety
・Keep work area clean and well lit. Cluttered or dark areas invite accidents.
・Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids,
gases or dust. Power tools create sparks which may ignite the dust or fumes. Proceed with care in unfamiliar
surroundings. Hidden hazards may exist.
・Keep children, bystanders and visitors away while operating a power tool and charging a battery.
Distraction can cause you to lose control.
・Always secure workpiece. Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the workpiece by hand or against your body is unstable and may lead to loss of
control.
Electrical Safety
・Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
・Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
1
Wear eye protection.
Wear protective mask.
Wear protective, slip-resistant
footwear.
Wear hard hat.
Wear protective gloves.
Wear ear protection.

Personal Safety
・Stay alert, watch what you are doing and use common sense when operating the power tool. Do not
use any tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
・Use personal protective equipment. Always wear eye
protection. Protective equipment as a dust mask, non-skid
safety shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal injuries. Always wear impact-resistant eye protection during the
operation of the tool. The grade of protection required should be assessed for each use. Ensure that the
workpiece is securely fixed.
・Wear suitable gloves to protect hands against hazards such as crushing, impacts, cuts and
abrasions and heat. Do not wear loose fitting gloves or gloves with cut or frayed fingers. When
using gloves, always be sure that the gloves will not prevent the throttle mechanism from being
released.
・Prevent unintentional or inadvertent starting. Ensure that the trigger is in the off-position before
attaching battery pack, picking up or carrying the power tool. Carry a power tool only by the handle.
Carrying power tools with your finger on the trigger or energising power tools that have the trigger on invites
accidents. Hold the tool correctly: be ready to counteract normal or sudden movements – have both hands
available.
・Remove any adjusting wrench before turning the power tool on. A wrench left attached to a rotating
part of the power tool may result in personal injury.
・Do not overreach. Keep proper footing and balance at all times. This enables better control of the power
tool in unexpected situations. Avoid awkward or off-balanced postures. Change the posture during extended
tasks, which may help to avoid discomfort and fatigue. If the operator experiences symptoms such as
persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensation or stiffness,
the operator should tell the employer and consult a qualified health professional immediately.
・Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery, neck ware or long hair can be caught in moving parts.
・If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can reduce dust-related hazards.
・Do not let familiarity gained from frequent use of power tools allow you to become complacent and
ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
Power Tool Use and Care
・Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed. Overwork applications can cause not only
smoke or fire from the motor but also anvil breakage, resulting in injuries.
2

Power Tool Use and Care
・Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the trigger is dangerous and must be repaired.
・Detach the battery pack from the power tool before making any adjustments, changing accessories
or storing power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
・Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power
tool or instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
・Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
・Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
・Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the power tool in unexpected situations.
・Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener
may contact hidden wiring. Fasteners contacting ‘live’ wire may make exposed metal parts of the power
tool ‘live’ and could give the operator an electric shock.
Power Tool Use and Care
・
Unless otherwise required, do not make idle running at free speed.
・
When disposal, handle as industrial waste (Recycle Separation : PP-GF30).
Battery Tool Use and Care
・Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another battery pack.
・Use power tools only with specifically designated battery packs. Use of any other battery packs may
create a risk of injury and fire.
3
・
Donotleavethe tool,batteryand chargerinsideavehicleorin placeswhere
the temperature may exceed 40°C.
・
Do not place the tool as shown on the left figure. Supporting the tool only
on the two points may damage the battery casing. It is recommended to
use a URYU genuine tool holder to keep the tool at workplace.

Battery Tool Use and Care
・When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys,
nails, screws or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
・Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes, seek medical help. Liquid ejected from the battery may
cause irritation or burns.
・Do not use a battery pack that appears modified, damaged, deformed or discoloured or the one that
has any rust on its casing, overheats, emits a foul odour, smokes, fires or explodes. Damaged or
modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
・Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature
above 130˚C may cause explosion.
・Follow all charging instructions and do not charge the battery pack outside the temperature range
specified in the instructions. Charging improperly or at temperatures outside the specified range may
damage the battery and increase the risk of fire.
・
Keep the battery and charger dry and away from water or any liquid as it may cause a short circuit.
・Do not attempt to solder anything to the battery. It will dissolve insulations, destroy the gas exhaust valve
or the protection circuit.
Service
・Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
・Never service damaged battery packs. Service of battery packs should only be performed by the
manufacturer or authorized service providers.
Residual Risks
・
Gloves can become entangled with the rotating drive, causing severed or broken fingers. Rotating drive
sockets and drive extensions can easily entangle rubber coated or metal reinforced gloves.
・
Additional residual risks may arise when using the tool which may not be included in the safety warnings.
These risks can arise from misuse, prolonged use and so on. Even with the application of the relevant safety
regulations and the implementation of safety devices, certain residual risks cannot be avoided.
(e.g. injuries caused when changing any parts or accessories)
・
Please also observe the relevant national industrial safety regulations.
4

Workplace Noise and Vibration Risk Management
Follow the instructions of workplace managers and occupational health and safety rules. Carry out risk
assessment and implement appropriate controls for noise and vibration at work place.
Noise
Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and
other problems such as tinnitus (ringing, buzzing, whistling or humming in the ears).
・Use hearing protection in accordance with employer’s instructions and as required by
occupational health and safety regulations. Look after your hearing protection.
Vibration
Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms. If you
experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the power tool, tell
the employer and consult a physician immediately.
・Hold the power tool with a light but safe grip taking account of the required hand reaction forces. The risk from
vibration is generally greater when the grip force is higher.
・Wear warm clothing when working in cold conditions and keep your hands warm and dry.
・The contents of this instruction manual are subject to change without prior notice.
Original instructions are in English. Other languages are translation of the original instructions.
Symbol Identification
5
Disclaimer
Do not use the product before you have thoroughly read and completely understood
this instruction manual.
Indicates that the product is covered by the European Parliament and the Council
Directive, 2012/19/EU (4 July 2012) on waste electrical and electronic equipment.
Do not dispose of this product with household waste material.
The product should be sorted separately for environmentally friendly recycling.
Confirms the conformity of the product with the directives of the European Community.
(See P.16 for EC Declaration of Conformity.)
Direct Current

1. Product Description & Features
1.1Introduction
Congratulations on your selection of the new generation of URYU cordless transducerised hydraulic
impulse tool, UBX-AF. Taking environmental issue into consideration, UBX-AF series adopt electricity
(battery) as the drive power source. UBX-AF tool has an electric motor driving a hydraulic impulse
mechanism for tightening and loosening threaded fasteners. UBX-AF tool fitted with the new pulse
mechanism and high-power electric motor improves operator comfort (low noise, low vibration and low
torque reaction) and energy efficiency.
1.2 Intended Use
- UBX-AF tool is intended for driving in and loosening nuts and bolts as well as for tightening and
loosening nuts within the respective range of dimension.
- The tool is intended for professional use only.
- Avoid misuse and abuse of the tool. (e.g. Do not throw the tool on the floor, strike the housing in any
way or use the tool as a hammer to knock material into place.)
1.3Features
1) High Productivity / Low Noise / Low Vibration / Low Torque Reaction
Hydraulic impulse mechanism provides quick tightening with low noise, low vibration and low torque
reaction. ・Vibration total value : < 2.5m/s2
・Sound pressure level : < 73dB
2) Battery-Powered ⇒ Cordless ⇒ Flexible
UBX-AF tool provides you with flexible production line build and layout change.
3) ZigBee Wireless Communication
UBX-AF**Z tool has a ZigBee board and communicates wireless, which provides you with flexible
fastening through ZigBee coordinator.
4) High precision fastening is achieved by adjustable motor speed and power.
Motor power is settable in 2 steps from 4 levels;
①Initial Current: from start ON to START torque ②Current: from START torque to CUT torque
Motor speed is settable in 2 steps per 100min-1 increments from 1000 min-1 to 4800 min-1 per work.
(For UBX-AF500Z, motor speed is settable from 1000min-1 to 3600min-1.)
①Initial Speed: from start ON to START torque ②Rotation Speed: from START torque to CUT torque
Speed increases in 3 steps as you pull the trigger progressively.
500min-1 → 1,000 min-1 → Initial Speed Value
5) Built-in Controller Board
High precision fastening is achieved in this single tool.
6) Torque Control & Angle Monitor
Non-contact strain gauge torque sensor : torque measurement in 0.1Nm
Angle encoder : angle measurement in 1 degree
7) Casing Made of Resin ⇒Light Tool Weight
Tool casing made of resin realizes lighter in weight.
6

8) SPM Motor with Strong Magnet ⇒ High Torque Efficiency & Maintenance Cost Reduction
Adopted SPM brushless motor emits no noise and vibration generated from brushes and reduces
tool running cost.
9) PhoeniX series Pulse Technology ⇒ Increased Quality & Performance
URYU PhoeniX pulse technology improves accuracy, efficiency and durability.
10) Safety Feature
UBX-AF tool stops its operation to minimise impacts from e.g. excessive operation and short circuit
to operator and workpiece.
11) Cooling Ventilator ⇒Reduction in heat generation efficiently
Cooling ventilator helps to make more frequent fastening cycles by reducing heat generation.
1.4What’s In The Box
Check shipment for transit damage and ensure that the correct UBX-AF model fitted with a casing
protection cover, this instruction manual and declaration of conformity have been supplied.
1.5Installation
Securely install and fix the system (UCC-100Z and UBX-AF) to avoid personal injury in case of an
emergency such as earthquake.
Familiarise yourself with the followings to install and fix the system firmly.
1.5.1 Place To Install
1) Install the system inside a building. Never expose the system to rain or direct sunshine.
The system is not waterproof.
2) Never expose the system to corrosive gas, cutting oil, oil mist and metal chips.
3) Install the system with good ventilation. Neither of moisture nor dust is good.
4) Do not expose the system to vibration.
1.5.2 Workstation Requirements
Note1…Lifetime of motor is much affected by ambient temperatures.
Use under the lowest possible temperature within the range of ambient temperature.
Note2…Short period temperature range for transportation
Note3…Above categorizations are Installation category (I~IV) and contamination level (1~4) as per IEC 60664.
IEC stands for International Electrotechnical Commission.
7
Place
Indoors only
Ambient Temperature
5°C ~ 40°C (41°F ~ 104°F)Note1
Ambient Humidity
80%RH and less (no dew)
Storage Temperature
0°C ~ 40°C (32°F ~ 104°F) (no dew)Note2
Installation Category
(Overvoltage Category)
Installation Category ⅡNote3
Pollution Degree
Pollution Degree 2 Note3
For indoor use only

・Only use Panasonic charger, EY0L82B. Use of any other chargers may create
a risk of fire or may cause battery to burst when charging. Personal injury or
property damage may result.
・Charge only on the voltage indicated on the name plate. Do not attempt to
use the charger on any other voltage. Unplug charger when not in use.
・Charge the battery at a temperature range between 5˚C and 40˚C.
・Never use battery charger with broken power cord nor broken battery /
battery charger damaged by a drop, etc.
1.6Li-Ion Battery Packs & Charger
1.6.1 Battery Packs
The tool is driven by the Panasonic battery as shown on the table below.
・Recommended 2.0Ah Battery Packs for UBX-AF series
Panasonic Battery Packs
EYFB32B
EYFB41B
EYFB41B
Tool Models
UBX-AF500Z
UBX-AF600Z
UBX-AF700Z
Voltage
DC10.8V
DC14.4V
DC14.4V
Capacity
2.0Ah
2.0Ah
2.0Ah
Charging Time
Usable Charge
Approx. 35 min.
Approx. 35 min.
Approx. 35 min.
Full Charge
Approx. 40 min.
Approx. 40 min.
Approx. 40 min.
Weight
Approx. 0.30kg
Approx. 0.35kg
Approx. 0.35kg
・Panasonic Battery Packs workable with UBX-AF series (UBX-AF tool capacity changes.)
Battery Packs
EYFB32B
EYFB30B
EYFB41B
EYFB43B
EYFB50B
Voltage
DC10.8V
DC10.8V
DC14.4V
DC14.4V
DC18.0V
Capacity
2.0Ah
3.0Ah
2.0Ah
4.0Ah
5.0Ah
Usable Charging Time
Approx. 35 min.
Approx. 35 min.
Approx. 35 min.
Approx. 50 min.
Approx. 65 min.
Full Charging Time
Approx. 40 min.
Approx. 40 min.
Approx. 40 min.
Approx. 60 min.
Approx. 80 min.
Weight
Approx. 0.30kg
Approx. 0.45kg
Approx. 0.35kg
Approx. 0.58kg
Approx. 0.71kg
・Store batteries in a cool, dark and dry place. The recommended ambient
temperature range is between 0˚C and 20˚C (non-condensation).
・Never expose batteries to temperatures above 40˚C. Do not keep tools and batteries in places where the
temperature may reach 40˚C. (e.g. in unventilated metal storage containers or in cars)
・Place the plastic cover on battery to protect from dust and against short circuit when not in use.
・Ensure NOT to recharge batteries before you do not use them for a long period. Recharge batteries just before
use.
1.6.2 Battery Charger
8
For more information on the charger, EY0L82B, manual is downloadable from Panasonic homepage.
Other products and company names mentioned are for identification purposes only, and are the trademarks of the respective owner.
・Short-circuit with the battery or inside the battery cells due to invasion of
water or conductive obstacles, corrosion by gas or deformation by
excessive impact or external forces may lead smoke, ignition or burst.
Never use the battery under these circumstances.

Line up the alignment marks.
Li-ion battery is a precious and recyclable resource. Recycle batteries in compliance with your
local recycle system and law. Upon removal of battery pack for disposal or recycling, cover the
battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or
disassemble battery packs or remove any of its components.
1.6.3 Attaching And Removing Battery Pack
・To attach battery, line up the 6 positions (3 positions each on right and left side) of to ol and battery
and slide the battery until it locks into position (until you hear the click sound).
・To remove battery from the tool, slide the battery to your side while pressing down the battery lock
jaw.
1.6.4 Battery Life Cycle
・The battery may be rechargeable up to approximately 700 times after drained, however, it depends on
working conditions. When number of fasteners per full charge becomes about a half of the new battery
condition, replace the battery with a new one.
・Replace only with the battery designated for the product.
◎Operating Cycle per Full-charge (Guideline)
Model
Durability Test Condition
Operating Cycle per Full-Charge
UBX-AF500Z
UFT-10, M8 bolt, B-Joint
Fastening time 0.5 sec.
Approx. 440 fasteners
UBX-AF600Z
UFT-10, M10 bolt, B-Joint
Fastening time 0.5 sec.
Approx. 320 fasteners
UBX-AF700Z
UFT-16, M12 bolt, B-Joint
Fastening time 0.5 sec.
Approx. 320 fasteners
*Torque is set at Hard joint. Numbers of tightening per charge varies depending on torque level, fastener length and application.
Recycle of Li-ion Battery
The battery must not be disposed of with normal household waste. Take the used batteries to
a battery collection site according to your local legislation and the European Parliament and
the Council directive, 2013/56/EU (20 November 2013) on batteries.
9
Detach
Insert
Jaw

2. System Layout
*For purchase of Battery or Battery Charger,
contact your dealer.
10
Tool
Battery
Battery Pack
(obtain locally)
Wireless (ZigBee) Type
PC
for ID Setup
(not supplied with the product)
USB Serial Cable (Option)
910-396-0
UCC-100Z Coordinator
f/w ZigBee Receiver
UBX-AFZ Tool
f/w ZigBee Transmitter
232C Communication Cable (Option)
Battery Charger
(*obtain locally)

Make sure to ground when
2-prong adaptor is in use.
System Configuration
Setup PC
UCC-100Z Front panel
UCC-100Z Rear panel
Sequencer
I/O
PLC
PC
Hub
Socket (Outlet)
UBX-AFZ Tool
Power Cable
RS232C Cable
910-219-0
PC, UCC-100Z etc.
ZigBee Wireless communications
11
USB Serial Cable
910-396-0

3. Components & Function
3.1 Tool Appearance
Index
Part
Purpose
Reference
1)
Anvil
Rotating part to fit socket depending upon purpose.
Square Anvil Type
2)
Trigger
Operates (ON/OFF) the tool
3)
Fwd / Rev Lever
Changes the direction of rotation
Operator can change rotations by single
hand.
4)
LED Work Light
Illuminates work area
LED helps to install fasteners in dark areas.
5)
OK/NOK Judgement LED Tube
Fastening Judgement
Green: OK
Red: NOK
6)
Grip Switch
Activates the built-in controller unit
7)
Battery Power Indicator
Indicates charge capacity level of the battery
Green indicates that the battery pack is over
40% of its charge capacity. ⇒Keep using.
Amber indicates that the battery pack is 40% or
less of its charge capacity.
Red indicates that the battery pack is nearly
depleted and needs recharging immediately.
Off:EMPTY (Battery level 0%)
Note: Tool will stop after completion of the
last tightening when the battery power
indicator turns red.
8)
Suspension Bail & Suspension Hole
Suspends the tool
8)-1: Suspension Ring Assembly (option)
9)
ZigBee Communication LED
Confirms ZigBee communication
When it is ON, ZigBee communication is
alive.
10)
PAN ID changing spot
Changes ZigBee communication ID by the switch
11)
Setting writing spot
Writes ZigBee communication setting
12)
Handle
Gripping area while operating and carrying the tool
12
10) PAN ID changing spot
9) ZigBee Communication LED
7) Battery Power Indicator
1) Anvil
UBX-AF*00Z
8) Suspension Bail Hole
8)-1Suspension Ring Assembly
(option)
Motor
6) Grip Switch
Ventilator
Pulse Unit
Sensor
4) LED Work Light
2) Trigger
3) Fwd / Rev Lever
5)OK/NOK Judgement LED Tube
Battery
Controller Section
11) Setting writing spot
12) Handle

3.2 Technical Specifications
3.2.1 Tool Technical Specifications
Item / Model
UBX-AF500Z
UBX-AF600Z
UBX-AF700Z
Bolt Capacity
M6-M8
M8-M10
M8-M12
Torque Range
Nm
5.0~20.0
15.0~40.0
25.0~60.0
Fastening Cycle Note 1
11 fasteners / min.
10 fasteners / min.
9 fasteners / min.
Free Speed Note 2
min-1
1000 –3600
1000 - 4800
Drive Shank Size
mm
9.5Sq
Overall Length
mm
219
Weight Note 3
kg
1.83(1.53)
1.88(1.53)
1.93(1.58)
Sound Pressure Level (LpA)
dB(A)
<70
73
72
Sound Uncertainty
dB(A)
3
Vibration Total Value (Ahd)
m/s2
<2.5
Vibration Uncertainty (K)
m/s2
0.59
0.60
0.61
Reaction Moment
Nm
0.8
1.0
Trigger Force
N
8.0
Battery Voltage (DC)
V
10.8
14.4
Motor Speed Note 4
min-1
Initial Speed (up to START torque)
Settable per 100 min-1 increments
from 1000 min-1 to 3600 min-1
Initial Speed (up to START torque)
Settable per 100 min-1 increments from 1000 min-1 to 4800 min-1
Speed (from START to CUT torque)
Settable per 100 min-1 increments
from 1300 min-1 to 3600 min-1
Speed (from START to CUT torque)
Settable per 100 min-1 increments from 1300 min-1 to 4800 min-1
Motor Power Note 4
(Current Level)
-
Settable in 2 steps (till and after START Torque) from 4 levels
IEC62841-1 and IEC62841-2-2 are applied. Protection against electric shock is Class I.
Note1…Fastening Condition : Fastening Time Approx. 0.5 sec/fastener at ambient temperature of 18 °C (64.4°F)
Note2…Free speed increases in 3 steps, 500min-1 → 1000min-1 → Initial Speed Value
Note3…Weight f/w 2.0Ah battery pack (see P.8). Value inside ( ) shows weight w/o battery pack.
Note4…Settable combination of Motor Power (Current Level) and Motor Speed Range
Current Level 1 : 13 (1300min-1) ~ 48 (4800min-1), Current Level 2 : 17 (1700min-1) ~ 48 (4800min-1)
Current Level 3 : 21 (2100min-1) ~ 48 (4800min-1), Current Level 4 : 25 (2500min-1) ~ 48 (4800min-1)
3.2.2 ZigBee Specifications
Frequency
2.4GHz (2.405 - 2.48Hz 16ch)
Output
10mW
Modulation and Communication System
Offset phase orthogonal modulation system
Spread System
Direct spread spectrum communication system
Communication Distance
Radius of approx. 20m *Note
ID Setting
7 Bit Dip Switch (128 ways)
*NOTE: The communication may not be established at the place where radiation noise such as electric welding exists.
If there is a place where the communication is not established even in a short distance between the transmitter
and the receiver, there may be a dead point which is generated by a reflected wave.
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These declared sound and vibration values given in the above table were obtained by laboratory
type testing in accordance with EN 62841-1 for sound levels and ISO 28927-2 for vibration
values and are not adequate for use in risk assessments. Values measured in individual work
places may be higher than the declared values. The actual exposure values and risk of harm
experienced by an individual user are unique and depend upon the way the user works, the
workpiece and the workstation design, as well as uppon the exposure time and the physical
condition of the user.
We, URYU SEISAKU, LTD., cannot be held liable for the consequences of using the declared
values, instead of values reflecting the actual exposure, in an individual risk assessment in a work
place situation over which we have no control.

Insert battery by lining up ▽mark on tool casing and
the white mark on battery pack.
4. Operation
4.1 Socket
・Use impact sockets in good condition. Worn or ill-fitting sockets reduce power.
Replace worn sockets to prevent vibration, loss in torque output, poor accuracy
and damage to the output drive. Poor condition or hand sockets and accessories
can shatter and become a projectile.
・A heavy (big) socket and / or accessory may damage the power tool and cause high vibration.
・Guided deep engagement socket is recommended to minimise torque loss and vibration. Consult your local
URYU distributor or URYU Japan for proper sockets.
・A universal joint socket or a socket connector reduces torque output.
・To attach socket to the tool, connect female 3/8”square drive socket and anvil by depressing retainer pin.
4.2 Direction Of Rotation
4.3 LED Work Light
Pull the trigger and the LED work light illuminates work area.
Never look directly into the LED work light
while it is on or shine the light into other persons’ eyes.
4.4 Torque Setting
Torque setting is made with UCC-100Z, coordinator.
See UCC-100Z instruction manual for details.
Never touch the oil plug and the relief valve in the pulse unit
for torque adjustment. Relief valve adjusts output only after
maintenance. Removal of oil plug will result in oil leakage.
4.5 Preparation For Operation
1) Turn UCC-100Z ON.
See UCC-100Z instruction manual for details.
2) Insert Battery into the Tool.
14
・Note the position of the forward / reverse lever before operating the tool.
Be aware of the direction of rotation.
Set Fwd / Rev lever to Rfor clockwise rotation.
Set Fwd / Rev lever to Lfor anticlockwise rotation.
Fwd / Rev Lever
Line up the positions.
White LED
Relief Valve
Oil Plug

3) Grip Switch to Activate the Built-in Controller Board.
4) Pull Trigger to operate the tool.
Before use, surely check if loosening of a screw, damage on tool’s appearance / battery contact part /
spare part is observed. Such factor may cause not only capacity deterioration or breakdown but also
danger.
See Pairing Manual for method of pairing the UBX-AF tool and UCC-100Z coordinator.
5. Attention For Operation
5.1 Factors Affecting Fastening Torque
1) Fastening torque can change even for the same sized bolt because of torque coefficient determined by
finishing status of fastener or workpiece such as industrial quality ranking of the fastener and / or its
length. Fastening torque can also change by the surface condition of workpiece or each condition of
workpieces. Great torque drop can be seen when the bolt and nut rotate simultaneously.
2) A wobbling socket loses torque transmission a lot, makes vibration bigger and gives burden onto the tool
or the operator. Also, an unnecessary big or heavy socket causes torque scatter. Use an appropriate size
of socket for the bolt. As extension bar / guided socket is recommended to minimise torque-down and
wobbling.
3) Pull the trigger firmly to operate the tool. If the trigger is not pulled correctly, the tool may not be stopped
automatically.
4) Torque-drop can be seen when a universal joint or socket connector is used.
5.2 General Instructions For Use
1) Decide the rotation direction by the Fwd/Rev lever.
2) Pull the trigger.
-1. Speed increases in 3 steps as you pull the trigger
progressively for both forward and reverse.
-2. If you release your finger from the trigger, an electric brake automatically engages to stop anvil rotation.
3) Fastening
Keep pulling the trigger until automatic shut-off.
- Fastening torque does not reach preset torque if you release the trigger prior to automatic shut-off.
When torque reaches preset torque, the tool stops automatically.
(Green LED and OK buzzer Confirm OK tightening).
15
Battery power indication LED
and ZigBee Communication
LED (Green) turns ON.
After tightening job is completed, the green ZigBee communication LED turns off, which disables the
tool. Only after the tool has received a tightening parameter setting from some upper device, via ZigBee,
the ZigBee communication LED turns on again, which enables the tool to start tightening operation in
accordance to the newly received parameter setting.
Forward
Reverse
Fwd/Rev Lever
Lever
Trigger

Break
Do not block the air vents.
5.3 Cooling Ventilator
In case of the motor temperature is below 40°C, the cooling ventilator
operates only when the trigger is pulled. When the motor temperature
exceeds 40°C, the ventilator continues to operate until the motor temperature
drops below 40°C. After the ventilator stops its operation,
pull the trigger again so that the ventilator operates
with the above logic.
Do not block the air vents when the tool is in use.
Insufficient ventilation may result in heat or smoke.
5.4 Overheating Protection
Overheating protection functions to disable the tool
when the motor heats up due to exceeding duty cycle.
OK/NOK Judgement LED tube turns red and disables the tool
until the red LED turns off.
Once the red LED blinks, do not use the tool for 30 minutes at least until the motor temperature has
cooled down. Do not detach and re-attach the battery or replace the battery with another one while
the red LED blinks. This resets the heating protection even with the overheating motor.
Guidance of Suitable Applications for UBX-AF series
Example : UBX-AF700Z
Working condition : (the same as the durability test condition, See P9. Operating Cycle per Full-Charge)
Bolt Size --- M12 Fastening Time per Fastener --- approx. 0.5 sec.
UBX-AF700Z will be able to fasten 9 fasteners per minute under the above working condition.
Mathematical Expression ------ 0.5 sec./fastener × 9 fasteners/min. = 4.5 sec./min.
With UBX-AF700Z, overheating protection will not function as long as the tool tightens M12 fasteners for
total 4.5 sec. per minute, see below.
Softer joints (i.e. longer fastening time per fastener) will require less aggressive fastening cycles.
5.5 After Daily Use
When the working day is over, detach the battery from the tool to avoid unexpected
operation nor electric shock.
Cover the battery pack for dust / rubbish adhesion prevention.
16
Cooling Ventilator
Colour Status
Green Tightening OK
Red Under Heating Protection
OK / NOK Judgement LED Tube
Battery Pack Cover
Green LED and OK buzzer confirm OK tightening.
0.5 sec. each
0.5 sec. each
1-minute cycle

Pulse Fluid
Maintenance Instructions
・Continuous satisfactory operation depends upon proper tool care and regular maintenance.
・Have your power tool serviced by a qualified repair person.
・Use URYU genuine parts for replacement. This will ensure that the safety and the optimum performance of
the tool are maintained. Refer to the parts list and use correct jigs for proper service.
・UBX-AF is a precision tool. When disassembly / assembly / adjustment, exclusive jigs, tester and special
techniques are required. Defective disassembly / assembly / adjustment may cause not only insufficient
performance but also an accident. When overhaul, contact your local URYU distributor or URYU Japan.
・Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance,
changing socket etc.). There is risk of injury from unintentionally pressing the trigger.
Lubrication
・For the bearing, coat one-third of the bearing with high quality grease,
Multemp PS No. 2 (see the right table) or equivalent.
Overhaul
・It is recommended that after every 5,000,000 pulses or 6 months,
replace the pulse fluid.
・It is recommended that after every 10,000,000 pulses or 12 months, the pulse unit should be inspected
with care. Inspect hard parts for damages or wearing. Replace damaged parts, all sealing materials such
as X-ring, O-rings and supporter rings and consumable materials each time you disassemble the pulse unit.
・More frequent overhaul may be required when the tool is in heavy duty operation.
・Wipe the casing with a soft cloth. Do not use volatile liquid or a wet cloth as it would cause deterioration of its
strength and discolouration.
・Regularly clean the power tool’s air vents. The ventilator can draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical hazards.
・Ensure that any labels on the tool are kept in legible condition. Replace any damaged label.
17
URYU Code
Quantity
998-712-0
300g
998-711-0
18kg
Multemp PS No. 2
URYU Code
Quantity
998-735-0
20L

Exploded View
18
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