
TABLE OF CONTENTS i
K:\Source Files\Phoenix Instruction Manual 4-20-00\PHOENIX USER MANUAL44.doc
SECTION TITLE PAGE
1.0 INTRODUCTION 1-1
1.1 Manual Objectives 1-1
1.1.1 Who Should Use this Manual 1-1
1.2 Safety 1-1
1.2.1 General Safety Precautions 1-1
1.3 Model Ratings 1-1
1.5 Specifications And Features 1-2
2.0 INSTALLATION AND WIRING 2-1
2.1 Safety Warning 2-1
2.2 Initial Checks 2-1
2.3 Determining Control Location 2-1
2.4 Mounting 2-1
2.5 AC Supply Source 2-4
2.5.1 Unbalanced Systems 2-4
2.5.2 Ungrounded Distribution Systems 2-4
2.5.3 Input Power Conditioning 2-4
2.5.4 Input Fusing 2-4
2.6 Input Devices 2-4
2.7 Electrical Interference (EMI/RFI) 2-5
2.7.1 Drive Immunity 2-5
2.8 Grounding 2-5
2.8.1 Grounding Sensitive Circuits 2-5
2.8.2 Motor Cable Grounding 2-5
2.8.3 Control Logic and Signal Grounding 2-6
2.9 Power Cabling 2-8
2.9.1 Lugs Kits 2-8
2.9.2 Motor Cables 2-11
2.9.2.1 Shielded Motor Cable 2-11
2.9.2.2 Conduit for Routing Motor Cables2-11
2.9.2.3 Motor Lead Lengths 2-11
2.10 Control and Signal Wiring 2-11
2.10.1 Signal Conduit Requirements 2-15
2.10.2 Signal Wire Requirements 2-15
2.10.3 2-Wire and 3-Wire Control 2-15
2.10.4 Wiring for Pre-Programmed I-O Setups 2-16
2.10.4.1 Hand-Off-Auto 2-16
2.10.4.2 Local/Remote Auto/Manual 2-16
3.0 REAL-TIME OPERATOR MODULE 3-1
3.1 ROM Description 3-1
3.2 Display Panel Key Descriptions 3-1
3.3 Control Panel Key and LED Descriptions 3-1
4.0 START-UP AND QUICK SETUP 4-1
4.1 Start-up Procedure for Running With
MOP or Speed POT 4-1
SECTION TITLE PAGE
4.1.1 Wiring Checks-Motor Disconnected 4-1
4.1.2 Drive Programming 4-2
4.1.3 Remove Power 4-2
4.1.4 Reconnect Motor 4-2
4.1.5 Check for Correct Motor Rotation 4-2
4.1.6 Check for Proper Operation 4-3
5.0 DRIVE PROGRAMMING 5-1
5.1 Power-up Display 5-1
5.2 Entering Security Codes 5-1
5.3 Advanced Drive Programming 5-2
5.3.1 Frequency Reference Definitions 5-2
5.3.2 V/Hz Curves 5-5
5.3.3 PWM Carrier Programming 5-8
5.3.4 Flycatcher (Catch a Spinning Motor) 5-8
5.3.5 Auto Restart 5-8
5.3.6 Motor Overload 5-9
5.3.7 Preset Speeds 5-11
5.3.8 MOP Function 5-11
5.3.9 Critical Speed Rejection 5-11
5.3.10 Input Contacts 5-12
5.3.10.1 Pre-Programmed Setups 5-12
5.3.10.2 Custom I-O 5-12
APPENDIX 6-1
2-Wire Start/Stop Set-Up Sheet 6-2
3-Wire start/stop Set-Up Sheet 6-3
Standard Drive with HOA Switch 6-4
Standard HVAC Drive with Bypass 6-5
VFD with Disconnect & Fuses Diagram 6-10
VFD Nema1 w/ Discon. & Fuses Mounting Info. 6-11
Mounting Info: Size 1 Nema 12 VFD Only 6-12
Mounting Info: Size 1 Nema 12 / Disconnect & Fuses 6-13
Mounting Info: Size 2 Nema 12 / Disconnect & Fuses 6-14
Process Signal Follower Programming 6-15
3-15 PSI Signal Follower Programming 6-16
Phoenix Option Board Connection Diagram 6-17
Drive to PC Serial Connection 6-18
Remote Keypad Connection Diagram 6-20
Remote Keypad Bezel Mounting Instruction 6-21
Drive Faults Description 6-22
Power Circuit Test Table 6-23