UV-technik EVG UVT 2x 100-200 W User manual

UV-Technik Speziallampen GmbH, Gewerbegebiet Ost 6, 98704 Wolfsberg
Stand: 07.07.2016
Operating Manual
Electronic Power Supply
EVG UVT 2x 100-200 W 1.2-2.1 A
EVG UVT 2x 150-320 W 1.5-2.1 A
EVG UVT 2x 150-320 W 1.8-2.9 A

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page 2 of 17 subject to change without notice operating manual EVG UVT 200-480W
Imprint
All rights reserved
©Copyright by UV-Technik Speziallampen GmbH
Gewerbegebiet Ost 6
98704 Wolfsberg/ OT Wümbach
Printed in Germany, Mai 2016
No parts of this operating manual may be reproduced in any form without the prior written permission of
the UV-Technik Speziallampen GmbH. If any part of this user’s manual is reproduced, stored in a retrieval
system or transmitted in any form or by any means without obtaining the prior written permission of the
UV-Technik Speziallampen GmbH, this will be considered as an infringement of the copyright and legal
action will be taken. We reserve the right to effect technical changes for the improvement of the
equipment described herein or to raise the safety standard of the said equipment without prior notice.
Responsible for the content: UV-Technik Speziallampen GmbH
Layout: UV-Technik Speziallampen GmbH

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operating manual EVG UVT 200-480W subject to change without noticepage 3 of 17
Summary description: Electronic power supplies EVG UVT 2x 100-320 W
Table of contents
Warning notes and symbols in the operating instructions...........................................................4
1 Device and function description.............................................................................................5
2 Safety instructions.................................................................................................................6
General information ................................................................................................................................... 6
Appropriate use.......................................................................................................................................... 6
Staff obligation ........................................................................................................................................... 6
Hazards from handling the equipment ...................................................................................................... 7
Warranty and liability................................................................................................................................. 7
Organizational measures............................................................................................................................ 7
Informal safety measures........................................................................................................................... 8
Danger due to electricity ............................................................................................................................ 8
Service, maintenance, remedying faults .................................................................................................... 8
3 Transport, storage, delivery...................................................................................................9
4 Order data for equipment......................................................................................................9
Equipment .................................................................................................................................................. 9
5 Repair ...................................................................................................................................9
6 Faults ..................................................................................................................................10
General information ................................................................................................................................. 10
Status indication / fault list...................................................................................................................... 10
7 Technical data .....................................................................................................................11
Product description ................................................................................................................................. 11
Performance data.................................................................................................................................... 11
General data, mains connection ............................................................................................................. 11
Characteristics ......................................................................................................................................... 11
Adjustment of lamp current .................................................................................................................... 11
Monitoring circuitry................................................................................................................................. 12
Status indication - generally .................................................................................................................... 12
Installation instructions ........................................................................................................................... 12
Status output ........................................................................................................................................... 12
Wire length / cabling ............................................................................................................................... 12
Connectors............................................................................................................................................... 12
Compliance with standards ..................................................................................................................... 12
8 Technical documentation ....................................................................................................13
Terminal diagram..................................................................................................................................... 13
Dimensional drawing ............................................................................................................................... 13
9 Installation instructions.......................................................................................................14

General sales and delivery conditions
page 4 of 17
Warning notes and
symbols
These operating i
nstructions describe the
operation and its uses. The safety and warning notices explain the safe, proper handling of the device.
You will find the symbols listed below next to all safety and warning instructions in these operating
instructions where there is dange
possible danger.
Observe these notes closely and be especially careful in these cases in order to preclude accidents.
DANGER!
The signal word
not avoided, death or very severe injuries
property is possible.
WARNING!
The signal word
death or very severe injuries
possible.
CAUTION!
The signal word
slight injury
/ damage to health
The symbols used in these operating instructions have the following meaning:
This symbol warns of a hazard area.
This symbol warns of a hot surface
This symbol war
The two followin
g symbols are used to address practices for optimal operation and/or prevention o
damage to the equipment. These
signal words ATTENTION and
ATTENTION!
This symbol wi
th signal word is found at those
be observed so that damage or destruction of the equipment is prevented
NOTE!
This
symbol is found next to notes, tips on operation and useful
General sales and delivery conditions
of UV-Technik Speziallampen GmbH are valid. Provision of the
manual is mandatory
subject to change without notice
symbols
in the operating instructions
nstructions describe the
singled flamed electronic power s
upply
operation and its uses. The safety and warning notices explain the safe, proper handling of the device.
You will find the symbols listed below next to all safety and warning instructions in these operating
instructions where there is dange
r to life and limb.
An additional signal word indicates the severity of a
Observe these notes closely and be especially careful in these cases in order to preclude accidents.
The signal word
marks
a danger with high risk or
an
immediately threatening danger. If it is
not avoided, death or very severe injuries
/ damage to health
will result. Damage to
property is possible.
The signal word
marks
a danger with medium risk or dangerous situation
death or very severe injuries
/ damage to health
could result. Damage to property is
The signal word
marks
a danger with low risk or
marks a possible danger. If it is not avoided,
/ damage to health
could be possible. Da
mage to property is possible.
The symbols used in these operating instructions have the following meaning:
This symbol warns of a hazard area.
This symbol warns of a hot surface
.
ns of hazardous electrical voltage.
g symbols are used to address practices for optimal operation and/or prevention o
damage to the equipment. These
information are not related to hazardous situations. Additionally, the
NOTE! are used.
th signal word is found at those
places in the operating instructions which must
be observed so that damage or destruction of the equipment is prevented
symbol is found next to notes, tips on operation and useful
information
manual is mandatory
.
operating manual EVG UVT 200-480W
upply
of the EVG UVT series, its
operation and its uses. The safety and warning notices explain the safe, proper handling of the device.
You will find the symbols listed below next to all safety and warning instructions in these operating
An additional signal word indicates the severity of a
Observe these notes closely and be especially careful in these cases in order to preclude accidents.
immediately threatening danger. If it is
will result. Damage to
a danger with medium risk or dangerous situation
. If it is not avoided,
could result. Damage to property is
marks a possible danger. If it is not avoided,
mage to property is possible.
The symbols used in these operating instructions have the following meaning:
g symbols are used to address practices for optimal operation and/or prevention o
f
information are not related to hazardous situations. Additionally, the
places in the operating instructions which must
be observed so that damage or destruction of the equipment is prevented
.
information
.

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operating manual EVG UVT 200-480W subject to change without noticepage 5 of 17
1Device and function description
The EVG UVT is a microprocessor-based electronic power supply for two UV low pressure lamps. It is
available in two sizes for wattages from 2x 100-200W and 2x 150-320 W. It allows to operate all UV low
pressure lamps in a power range from 200 W up to 480 W with lamp currents from 1.2 A up to 2.1 A. A
rotary switch with 10 positions enables the selection of diverse lamp parameters. All commercially
available lamps are covered with the standard types described like follows.
The EVG UVT is designated for medium size installations. The two-channel design minimizes the costs per
lamp. The two-flamed unit comes by default with an input for remote control. Via an external 10-230 V
AC/DC signal a remote control can be realized easily. The function provides the possibility for switching
block by block. Especially in bigger installations will that minimize switching peaks, can reduce the risk of
EMC disturbances and shall be used to vary the power according to the requirements. Hence the function
replaces the dimming function, available at our single-flamed ballast types. The total numbers of ballasts in
the application have to be apportioned to the phases. The function is active at positions 5-9 of the rotary
switch. For switch positions 0-4 the switching on occurs by applying the mains voltage.
A microprocessor controls and monitors the device and the connected lamps in order to prevent damages
during operation. Breakdowns are displayed via potential-free contact per lamp/channel. Simultaneously
LEDs show the status and the type of failure. Both lamps run independent from each other. So the failure
of one lamp do not provoke the breakdown of the second lamp. The permanent operation with only one
lamp must be avoided if the allowed minimal input power will be undercut.
The EVG UVT contains no internal fan and must be mounted upright with the mains clamps below. With
unhindered convection, proper heat dissipation is guaranteed up to ambient temperatures of 40°C.
Criterion for the correct cooling is the tc-point temperature of 50°C at the case cover. To avoid damages by
overheating, the EVG UVT must be forced cooled in case of exceeding that threshold or if the mounting
position is deviant. Units for power range of 2x 150-320W are equipped with an additional yellow LED,
which provides a premonition for overheating. The blinking of that yellow LED indicates that a permanent
operation causes losses in life time. Still higher temperatures provoke a shutdown.
The EVG UVT is designated for integration into switch cabinet and switch boxes. The connection of the unit
is realized by pluggable spring clamps and provides so the preassembling of the cables.
The EVG UVT offers the following essential advantages:
·compact design, low weight, little cabling effort
·two independent lamp channels
·constant power output over the entire input voltage range
·high frequency operation eliminates flickering of cathodes and raises the UV-efficiency
·integrated remote control function to minimize EMC disturbances, resp. for remote switching
·mains voltage range permits use in Europe at 230 V AC and America at 208 V AC
·rotary switch for adjustment of lamp types and enabling the remote control function
·failure display by potential free contact and blink code
·pre heating and gentle ignition to extend lamp life time
·high efficiency operation with additional cutoff of filament heating during operation
·potential-free connection of external LEDs possible, LED supply integrated for easy application
·integrated in rush current limiter
·tailor made programming of special lamps within the power range possible
·RS485 control as option

General sales and delivery conditions of UV-Technik Speziallampen GmbH are valid. Provision of the manual is mandatory.
page 6 of 17 subject to change without notice operating manual EVG UVT 200-480W
2Safety instructions
General information
A sound knowledge of all basic safety regulations is essential to ensure safe and fault-free operation of the
EVG UVT.
This operating manual contains all important safety regulations to ensure safe operation of the equipment.
This operating manual, and in particular the safety instructions, must be observed by all persons working
with the equipment.
In addition, all relevant rules and accident prevention regulations relating to the operation site must be
observed. In regular intervals, the operator will check that all personnel are observing the safety
regulations.
Appropriate use
EVG UVT is a microprocessor-based electronic power supply for UV low pressure lamps.
Any other use or use above and beyond these terms is defined as inappropriate and is thus dangerous.
The operator may only operate the equipment as stipulated by the operating instructions in this manual.
The following are further conditions for appropriate use:
·the observance of all points listed in this user manual
·compliance with the general and specific safety instructions in this user manual
·compliance with the relevant accident prevention regulations
A
TTENTION
!
UV-Technik Speziallampen GmbH is not liable for damage resulting from inappropriate use of
the equipment.
Staff obligation
Before commencing work, all persons entrusted with work to be performed on the EVG UVT undertake the
following:
·to observe the safety at work and accident prevention regulations
·to read the chapter on safety and the warnings printed in this manual and to observe them at all
times while using the equipment

General sales and delivery conditions
of UV
operating manual EVG UVT 200-480W
Hazards from handling the equipment
The EVG UVT
has been manufactured in accorda
the recognized rules of safety technology.
The equipment may only be used under the following conditions
·
it is used for the purpose for which it was constructed
·in a condition in
which the equipm
DANGER!
–
HAZARDOUS ELECTRICAL VOLTAGE
Switch off the main switch and the main contactor before working on the connections of the
power on the power supply or the UV lamp, e.g. for a lamp replacement
the
danger of an electric shock.
Reason: During operation, the UV lamp is switched off by semicond
does not
correspond to a safe separation from the mains supply according to VDE! Residual
voltages!
Attention: Danger of life!
Warranty and liability
The General sales and delivery conditions of
have received these terms, at the latest upon signing the contract. The UV
not liable for any damage
to persons or property arising
·i
nappropriate use of the EVG UVT
·
incorrect assembly, commissioning and operation of the EV
·
operation of the EVG UVT with faulty and/or non functioni
·
non observance of the instructions given in the user’s manua
transport, storage, assembly, commissioning, operation and servicin
·unauthorized
alterations to the construction of the EVG UVT
·re
pairs which are carried out incorrectly
·
catastrophes, the action of foreign bodies or acts of God
·
damages or losses orginated from the use or a defect of the EVG UVT
Organizational measures
All safety devices on the equipment must be tested for correct
work and at each shift change. Look for external signs of damage.
of UV
-Technik Speziallampen GmbH are valid. Provision of the
manual is mandatory
subject to change without notice
Hazards from handling the equipment
has been manufactured in accorda
nce with the very latest state-of-the-
art technology and
the recognized rules of safety technology.
The equipment may only be used under the following conditions
:
it is used for the purpose for which it was constructed
which the equipm
ent complies with all safety technology requirements
HAZARDOUS ELECTRICAL VOLTAGE
!
Switch off the main switch and the main contactor before working on the connections of the
power on the power supply or the UV lamp, e.g. for a lamp replacement
, in order
danger of an electric shock.
Reason: During operation, the UV lamp is switched off by semicond
uctor components. This
correspond to a safe separation from the mains supply according to VDE! Residual
The General sales and delivery conditions of
UV-Technik Speziallampen GmbH apply
. The operator will
have received these terms, at the latest upon signing the contract. The UV
-
Technik Speziallampen GmbH is
to persons or property arising
from any one or more of the following:
nappropriate use of the EVG UVT
incorrect assembly, commissioning and operation of the EV
G UVT
operation of the EVG UVT with faulty and/or non functioni
ng safety and
protection device
non observance of the instructions given in the user’s manua
l with reference to the safety,
transport, storage, assembly, commissioning, operation and servicin
g of the device
alterations to the construction of the EVG UVT
pairs which are carried out incorrectly
catastrophes, the action of foreign bodies or acts of God
damages or losses orginated from the use or a defect of the EVG UVT
All safety devices on the equipment must be tested for correct
functioning regularly, prior to
work and at each shift change. Look for external signs of damage.
manual is mandatory
.
page 7 of 17
art technology and
ent complies with all safety technology requirements
Switch off the main switch and the main contactor before working on the connections of the
, in order
to eliminate
uctor components. This
correspond to a safe separation from the mains supply according to VDE! Residual
. The operator will
Technik Speziallampen GmbH is
from any one or more of the following:
protection device
l with reference to the safety,
g of the device
functioning regularly, prior to
carrying out

General sales and delivery conditions
page 8 of 17
Informal safety measures
In addition to this user
manual, the generally and locally applicable accident prevention and environmental
protectio
n regulations must be made available and observed.
Danger due to electricity
DANGER! –
HAZARDOUS ELECTRICAL VOLTAGE
There is a danger causes
The electrical components of the EVG UVT must be inspected
Before commencing work:
·check all
equipment components for external signs of damage
·
check that all electric cables
Loose connections must be tightened and damaged wiring replaced immediately.
Service, maintenance,
remedying faults
In the unlikely event of faults occurring on the EVG
UVT, the chapter ‘Faults’ offers information on the
causes of the fault and possible remedial action.
In the unlikely event of faults occurring which
cannot be remedied by any of the p
listed, please contact our customer service
department.
No chan
ges may be made to the EVG UVT, no
fittings may be added or conversions carrie
without obtaining the prior permission of the U
Technik Speziallampen GmbH.
WARN
ING
!
No repairs or changes to the equipment other than those described in this manual may be
carried out.
General sales and delivery conditions
of UV-Technik Speziallampen GmbH are valid. Provision of the
manual is mandatory
subject to change without notice
manual, the generally and locally applicable accident prevention and environmental
n regulations must be made available and observed.
HAZARDOUS ELECTRICAL VOLTAGE
!
There is a danger causes
by direct or indirect contact with electricity!
The electrical components of the EVG UVT must be inspected
regularly.
equipment components for external signs of damage
check that all electric cables
are in perfect condition
Loose connections must be tightened and damaged wiring replaced immediately.
remedying faults
In the unlikely event of faults occurring on the EVG
UVT, the chapter ‘Faults’ offers information on the
causes of the fault and possible remedial action.
In the unlikely event of faults occurring which
cannot be remedied by any of the p
rocedures
listed, please contact our customer service
ges may be made to the EVG UVT, no
fittings may be added or conversions carrie
d out
without obtaining the prior permission of the U
V-
In the event of claim
s under the warranty, for our
repair and spare parts service, please contact:
UV-Technik Speziall
ampen GmbH
Gewerbegebiet Ost 6
98704 Wolfsberg/
OT Wümbach
Tel.: 0049 - 36785 -
520 0
Fax: 0049 - 36785 -
520 21
E-Mail:
[email protected]om
Website:
www.uvtechnik.com
No repairs or changes to the equipment other than those described in this manual may be
manual is mandatory
.
operating manual EVG UVT 200-480W
manual, the generally and locally applicable accident prevention and environmental
by direct or indirect contact with electricity!
Loose connections must be tightened and damaged wiring replaced immediately.
s under the warranty, for our
repair and spare parts service, please contact:
ampen GmbH
OT Wümbach
520 0
520 21
[e-mail]
www.uvtechnik.com
No repairs or changes to the equipment other than those described in this manual may be

General sales and delivery conditions of UV-Technik Speziallampen GmbH are valid. Provision of the manual is mandatory.
operating manual EVG UVT 200-480W subject to change without noticepage 9 of 17
3Transport, storage, delivery
Das EVG UVT will be delivered in an appropriate packing.
Any damage detected must be documented at once and reported immediately to your specialist dealer or
directly to the UV-Technik Speziallampen GmbH.
NOTE!
Packing material must be disposed of in an environment friendly way or re-used if possible.
We would recommend that the packing material be kept to protect the equipment if it needs
to be shipped onward or otherwise transported.
4Order data for equipment
Order equipment from:
UV-Technik Speziallampen GmbH
Gewerbegebiet Ost 6
98704 Wolfsberg/ OT Wümbach
Tel.: 0049 - 36785 - 520 0
Fax: 0049 - 36785 - 520 21
E-Mail: [email protected]m
Equipment
Description
A
rticle/ O
rder Number
flexib
l
e adjustable
p
reset
EVG UVT 2x 100
-
200 W 1,2
-
2,1 A
203 02000 xxxx
203 02010
–
203 02019 xxxx
EVG UVT 2x 150
-
320 W
1,5
-
2,1 A
203 02100 xxxx
203 02110
–
203 02119 xxxx
EVG UVT 2x 150
-
320 W
1,8
-
2,9
A
203 02200 xxxx
203 02210
–
203 02219 xxxx
The sales and distribution department of the UV-Technik Speziallampen GmbH provide you advice
regarding the correct equipment for the used lamp type and clarity in detail the differences.
5Repair
Should the EVG UVT be damaged or defective in any way, you have to send the unit back UV-Technik
Speziallampen GmbH for testing and/or repair!
By opening the unit or by breaking the unit’s inspection seal, you lose any warranty claim!

General sales and delivery conditions of UV-Technik Speziallampen GmbH are valid. Provision of the manual is mandatory.
page 10 of 17 subject to change without notice operating manual EVG UVT 200-480W
6Faults
General information
The following fault lists contain information on
faults which may occur on the EVG UVT, possible
causes and tips on how to remedy the fault.
If a fault occurs on your equipment and cannot be
remedied by following these instructions, contact
the customer service department of the UV-Technik
Speziallampen GmbH.
Contact addr
ess
:
UV-Technik Speziallampen GmbH
Gewerbegebiet Ost 6
98704 Wolfsberg/ OT Wümbach
Tel.: 0049 - 36785 - 520 0
Fax: 0049 - 36785 - 520 21
E-Mail: [email protected]m
The EVG UVT switches of the lamp in case of a breakdown or failure. The failure status is indicated with the
potential-free contact and additonally with a blinking code of the red LED. The failure status is maintained
until switching off the mains voltage. Only by switching off the mains voltage, it is possible to reset the
failure status. After having eliminated the failure cause and carried out a reset, you can start again the EVG
UVT.
Fault list
ballast status failure
contact
LED
red
LED
green description possible causes
start / pre heating off on blink ballast in pre heating
start / ignition off on on ignition of the ballast
normal operation on off on system lamp/ballast ok
start condition not
fulfilled off steady
blink
steady
blink ballast is waiting for start
- mains under- or overvoltage
- start at over temperature
- no lamp
- lamp plug disconnected or cable break
temperature failure off blink
1x off
cut off by persisting
over temperature,
tc-temperature exceeded,
too high ambient temp.
- insufficient heat dissipation
- wrong installation position
- housing / cabinet too small
- cabinet fan (cooling) out of order
mains undervoltage off blink
2x off cut off by persisting undervoltage - mains voltage below threshold
mains overvoltage off blink
3x off cut off by persisting overvoltage - mains voltage exceed threshold
incorrect lamp voltage off blink
4x off
cut off by monitoring
of the lamp voltage
lamp voltage abnormal
(too high or too low)
- wrong lamp type for parameter set
- lamp at end of life time (rectifier effect)
- deactivated lamp during operation
- dimming below power threshold
- start with deactivated lamp
overcurrent at half bridge
during operation off blink 5x off
cut off by overcurrent
at the half bridge
(abnormal operation)
- ignition not possible/successful
- too long cable
- defective/wrong lamp
- defective contact or short circuit in
the lamp cabling during operation
overcurrent at half bridge
during pre heating off blink 6x off
cut off by overcurrent
at the half bridge
(abnormal operation)
- lamp cabling failure
- short circuit in the lamp cabling
- start without lamp
to count the numbers of blinking, please count the dark phases or rising edges, e.g.: 12345