Vacon RFI-0012-5-IP54 User manual

vacon nx
ac drives
rfi-, du/dt- and sine-filters
user manual
®

vacon • 3
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
TABLE OF CONTENTS
Document ID:DPD01805C
Re ision release date: 12.08.2020
1. General ....................................................................................................................... 4
1.1 Intended use.......................................................................................................................... 4
1.2 Safety notice.......................................................................................................................... 4
1.3 General .................................................................................................................................. 5
1.4 Type code............................................................................................................................... 6
2. Filter types.................................................................................................................. 7
2.1 RFI-filters .............................................................................................................................. 7
2.1.1 General.................................................................................................................... 7
2.1.2 RFI filter types......................................................................................................... 8
2.1.3 External RFI filter types........................................................................................ 11
2.2 dU/dt filters ......................................................................................................................... 14
2.2.1 General.................................................................................................................. 14
2.2.2 dU/dt filter types ................................................................................................... 18
2.2.3 Installation ............................................................................................................ 22
2.3 Sine filters ........................................................................................................................... 28
2.3.1 General.................................................................................................................. 28
2.3.2 Sine filter types ..................................................................................................... 29
2.3.3 Installation ............................................................................................................ 32
3. Drawings and diagrams ............................................................................................ 36
3.1 Dimension drawings............................................................................................................ 36
3.1.1 RFI footprint filters ............................................................................................... 36
3.1.2 External RFI filters................................................................................................ 40
3.1.3 dU/dt- and sine-filters .......................................................................................... 43
3.2 dU/dt-filters in enclosed dri e............................................................................................ 51
3.3 Safe operating area for dU/dt-filters.................................................................................. 57
3.4 Output current for frequency operation ............................................................................. 62
NOTE! Download the English and French product manuals with applicable safety, warning and
caution information from https://www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit
contenant l'ensemble des informations de sécurité, avertissements et mises en garde
applicables sur le site https://www.danfoss.com/en/service-and-support/.

vacon • 4 General
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
1. G ENERAL
1.1 Intended use
This document co ers the following filter types:
• RFI - filters on the input side, and
• dU/dt - filters and sine - filters on the output side of the VACON
®
NX AC dri e.
1.2 Safety notice
General safety instructions
WARNING: All internal components and component boards, with the exception
of the gal anically separated input and output terminals are connected to high
oltage when the AC dri e is connected to the mains. It is extremely dangerous
to touch these li e parts. Touch may cause se ere injury or death.
NO E!
The I/O terminals are separated from the high potential of the mains, but the relay outputs and
other I/O terminals may carry high oltages e en if the AC dri e is not connected to the mains.
NO E!
Do not perform any high pot tests (megger) on the filters. The VACON
®
RFI filters are intended for
use in grounded supplies only. For ungrounded (IT) supplies, contact our representati e or us.
WARNING: Installation and ser ice work only by qualified electricians.
WARNING: No work on an operating unit. Contact with the electrical parts may be
fatal, e en after disconnection from the power network.
WARNING: To a oid electrical shock hazard:
- Before ser icing the unit, wait at least the oltage discharge time stated in the user
guide for the corresponding AC dri e.
- Dangerouse oltage may be on the unit e en when the motor is not rotating.
WARNING: Ne er attempt to repair a defecti e unit.
WARNING: The unit surface temperature rises during operation. A oid any contact.
13006.emf
9000.emf
9000.emf
9000.emf
9000.emf
9001.emf

General vacon • 5
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Grounding
Screening
1.3 General
AC dri es do not supply a smoothly changing AC oltage to the motor, but a pulsed DC oltage. The
sum of the three phase oltages does not sum to zero, as in the case of mains supply, leading to the
presence of a common-mode oltage between the motor coils and ground.
The pulses fed to the motor ha e ery steep flanks, and the rate of oltage change (dU/dt) may reach
se eral kV/µs. Unloaded IGBTs will switch at speeds of about 6 - 8 kV/µs, when a motor cable and
motor is connected, and the speed will drop to about 2 kV/µs. The oltages caused by these steep
pulses may be dangerous to the insulation of the motor.
The high switching speeds gi e rise to EMC effects, both as radiated disturbances as well as
disturbance currents in gal anically connected cables. The radiated interference is usually
grounded by the metallic enclosure of the dri e as well as through the use of shielded cable, and
does not cause any problems in the en ironment. The gal anically coupled interference may ha e to
be filtered in order to achie e EMC compliance. The VACON
®
NX range of AC dri es contain an
internal filter for bringing the dri es into compliance with the standard (specifically IEC 61800-
3:2004). In some cases, additional filtering is required. Both input and output filters are a ailable for
the VACON
®
NX range of dri es. The dri e may also ha e to be protected against arious
o er oltages occurring in the supply. On the input side RFI filters and additional chokes can be
installed, on the output side dU/dt filters or sine filters.
WARNING: The unit must be grounded before switching the power on.
Please refer to the data sheet for detailed information.
It is recommended to use shielded cables to reduce noise, electromagnetic
interference and to pre ent malfunctions in the installation.
Preferably:
• Screened and/or twised cable between the con erter output and unit input (U1, V1, W1).
• Shielded cables between the unit output (U2, V2, W2) and the motor.
• In case of unscreened cables it should be ensured that the installation minimizes the
possibility of cross-couplings with other cables which are carrying sensiti e signals.
This can be achie ed by mea-sures such as cable segregation and mounting in earthed
cable trays.
13006.emf
13006.emf

vacon • 6 General
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
1.4 Type code
Figure 1. Type code for VACON
®
NX filters
DUT-0012-6-0-P-UL
UL = UL listed accessories
P = Manufacturer identification
0 = Enclosure class
5 = nominal voltage:
0012 = Maximum current [A]
0 = IP00
2 = IP20
5 = IP54
2 = 200 V
5 = 520 V
6 = 690 V
DUT = filter type
RFI = radio frequency filter
DUT= du/dt-filter
SIN = sinusoidal filter
7118_uk

Filter types vacon • 7
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
2. F ILTER TYPES
2.1 RFI-filters
2.1.1 General
Table 1 shows the filters used to make the VACON
®
NX range of AC dri es comply with EN/IEC
61800-3 for the domestic and industrial en ironment, in case the basic dri e does not comply. All
enclosure sizes 4 - 9 comply with the requirements of EN/IEC 61800-3, ed 2 for the categories 1 and
2, the 690 V ersions for category 3. The common DC bus system components and dri es which ha e
rated current higher than 400 A are designed to category 4. Therefore the basic modules do not ha e
any specific compliance, but the whole installation has to be designed to comply with the
requirements.
The stand - alone and VACON
®
NXC solutions comply with category 3 requirements.
Definitions:
First environment
En ironment that includes domestic premises and establishments directly connected without
intermediate transformers to a low- oltage power supply network, which supplies buildings used
for domestic purposes.
NOTE! Houses, apartments, commercial premises or offices in a residential building are typical
examples of the first en ironment location.
Second environment
En ironment that includes all establishments other than those directly connected to a low oltage
power supply network, which supplies buildings used for domestic purposes.
NOTE! Industrial areas, technical areas of any building fed from a dedicated transformer are typical
examples of the second en ironment locations (IEC 923/04).
EMC designation C => fulfils the requirements of category 1: PDS (power dri e system (AC dri e plus
motor)) of rated oltage less than 1000 V, intended for use in the first en ironment.
EMC designation H => fulfils the requirements of category 2: PDS of rated oltage less than 1000 V,
which is neither a plug-in de ice nor a mo able de ice and, when used in the first en ironment, is
intended to be installed and commissioned only by a professional.
NOTE! A professional is a person or an organization ha ing necessary skills in installing and/or
commissioning power dri e systems, including their EMC aspects.
EMC designation L => fulfils the requirements of category 3: PDS of rated oltage less than 1000 V,
intended for use in the second en ironment and not intended for use in the first en ironment.
EMC designation N => fulfils the requirements of category 4: PDS of rated oltage equal to or abo e
1000 V, or rated current equal to or abo e 400 A, or intended for use in complex systems in the
second en ironment.
NOTE! In this case the compliance has to be erified case by case.
The filters must be correctly installed and grounded.
There are no standards at present for IT supplies (floating supplies) - the EMC code T shows that
the dri es and dri e modules ha e ery small ground capacitance making them suitable for use on
IT supplies. The small capacitance is required as larger alues would cause the installed ground
circuit monitoring circuits to fail. We recommend the use of monitors manufactured by Bender.

vacon • 8 Filter types
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
The VACON
®
NX AC dri es comply with the immunity requirements EN/IEC 61800-3; 2004, second
en ironment as standard.
Note that the filters RFI-0012-5-IP54 to RFI-0105-5-IP54 are designed to fit mechanically directly to
the corresponding dri e. All others are loose and must be connected to the dri e separately.
2.1.2 RFI filter types
Ta le 1. RFI footprint filters for drive enclosure sizes 4-7
Suitability
Ta le 2. Drive suita ility for 200 V AC and 500 V AC air-cooled drives, enclosure sizes 4-7
Installation
Figure 2. RFI filter installation principal diagram
Filter type code Drawing
number
Manufacturer's
part code
Rated ol-
tage, 3~, 50-
60 Hz [V AC]
Nominal
current at
50°C [A]
Dimensions
W x H x D [mm] W[kg] IP class
RFI-0012-5-IP54 70CTC1100857 FS32821-16-99 520 16 128 x 395 x 61.5 2.8 IP54
RFI-0031-5-IP54 70CTC1100865 FS32821-42-99 520 42 144 x 490 x 61.5 4.4 IP54
RFI-0061-5-IP54 70CTC1100869 FS32821-75-99 520 75 195 x 625 x 90 8.2 IP54
RFI-0105-5-IP54 70CTC1100887 FS32821-130-99 520 130 230 x 745 x 100 15.5 IP54
200 V AC dri e Filter 500 V AC dri e Filter
NX_0003-0012 2 RFI-0012-5-IP54 NX_0003-0012 5 RFI-0012-5-IP54
NX_0017-0031 2 RFI-0031-5-IP54 NX_0016-0031 5 RFI-0031-5-IP54
NX_0048-0061 2 RFI-0061-5-IP54 NX_0038-0061 5 RFI-0061-5-IP54
NX_0075-0088 2 RFI-0105-5-IP54 NX_0072-0105 5 RFI-0105-5-IP54
# Reference # Reference
A
Keypad
C Power unit
B
Control
D RFI filter
7119_00
A
B
C
D
L1
L2
L3
U/T1
V/T2
W/T3
DC-
DC+/R-
R-

Filter types vacon • 9
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Footprint RFI-filter types can be installed in two ways. Back installation procedure is shown in
Figure 3 and side installation procedure is shown in Figure 4.
Figure 3. RFI filter ack installation
# Reference # Reference
1
Ø7
2Maximum screw length for AC
dri e mounting; M6x16
7120_00
1
1
2
2
2
1
1
2

vacon • 10 Filter types
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Figure 4. RFI filter side installation
Dimension data
Detailed dimension drawings in Chapter 3.1.
# Reference # Reference
1
Ø7
2Maximum screw length for
AC dri e mounting; M6x16
A
minimum 20 mm
7121_00
1
1
1
2
2
A