Vaidnor VDF650 Series User manual

VDF650 Series
High-Performance AC Drive

VDF650 User Manual Preface
- 1 -
Preface
Thank you for purchasing the VDF650 series AC drive developed by Suzhou vaidnor
Electronic Technology Co., Ltd.
The VDF650 series AC drive is a general-purpose high-performance current vector control
AC drive. It is an upgrade product based on VDF730 and can implement the control of
asynchronous motor and permanent magnet synchronous motor (PMSM). It increases the
user programmable function, background monitoring software and communication bus
function, and supports multi-kind PG cards. It is used to drive various automation production
equipment involving textile, paper-making, wiredrawing, machine tool, packing, food, fan
and pump.
This manual describes the correct use of the VDF650 series AC drive, including selection,
parameter setting, commissioning, maintenance & inspection. Read and understand the
manual before use and forward the manual to the end user.
Notes
• The drawings in the manual are sometimes shown without covers or protective guards.
Remember to install the covers or protective guards as specifed frst, and then perform
operations in accordance with the instructions.
• The drawings in the manual are shown for description only and may not match the product
you purchased.
• The instructions are subject to change, without notice, due to product upgrade, specifcation
modifcation as well as efforts to increase the accuracy and convenience of the manual.
• Contact our agents or customer service center if you have problems during the use.

Introduction VDF650 User Manual
- 2 -
Introduction
Compared with VDF730, the VDF650 series AC drive incorporates the following improvements:
1) Multiple voltage classes
It provides coverage of single-phase 220 V, three-phase 220 V, three-phase 380 V,
three-phase 480 V, three-phase 690 V and three-phase 1,140 V.
2) Control of asynchronous motor and PMSM
It supports vector control of three-phase AC asynchronous motor and three-phase AC
PMSM.
3) Diversifed control modes
It supports three control modes, namely, sensorless fux vector control (SFVC), closed-
loop vector control (CLVC) and V/F control.
4) Multiple communication protocols
It supports communication via Modbus-RTU, PROFIBUS-DP, CANlink and CANopen.
5) Multiple encoder types
It supports various encoders such as differential encoder, open-collector encoder,
resolver and UVW encoder.
6) All-new SFVC algorithm
It introduces an all-new sensorless flux vector control (SFVC) algorithm that gives
better low-speed stability, enhanced low-frequency loading capacity, and supports
torque control.
7) User programmable function
The VDF65PC1 programmable card enables you to write programs in ladder diagram.
Its programming environment is compatible with that of the H1U series PLC.
8) Advanced background software
The background monitoring software helps to achieve functions of parameter upload &
download and a real-time oscilloscope.
9) Other new functions
The newly added functions of the VDF650 series AC drive are described as below:
Function Description
Virtual I/O It can implement various simple logic functions.
Motor overheat protection
The optional VDF65IO1 extension card enables AI3 to
receive the signal from the motor temperature sensor
input (PT100, PT1000) thereby providing motor overheat
protection.
Rapid current limit It helps to avoid frequent occurrence of overcurrent faults
of the AC drive.

VDF650 User Manual Introduction
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Function Description
Multi-motor switchover Four motors can be switched over via four groups of
motor parameters.
Restoring user parameters It allows you to save or restore the parameters set by
yourself.
Higher-accuracy AI/AO The AI/AO accuracy can reach almost 20 mv via factory
correction or on-site correction.
Customized parameter
display
You can customize the parameters that need to be
displayed.
Modifed parameter display You can view the modifed parameters.
Operation selection at fault
occurrence
You can select the reaction of the AC drive to a fault
occurring, based on the actual need. The reactions are as
below:
• Coast to stop
• Decelerate to stop
• Continue to run
You can also select the frequency at which the AC drive
continues to run.
PID parameters switchover
Two groups of PID parameters can be switched over via
terminals or can be automatically switched over according
to deviation.
PID feedback loss detection The PID feedback loss value can be set to realize PID
protection.
DI/DO positive or negative
logic You can set the DI/DO positive or negative logic.
DI/DO response delay You can set DI/DO response delay time.
Power dip ride through
It ensures that the AC drive continues to run for a short
time when an instantaneous power failure or sudden
voltage reduction occurs.
Timing operation The AC drive supports timing operation for 6500 minutes
at maximum.
User programmable function The externally connected programmable card helps you
to realize secondary development.
Load allocation Load allocation can be implemented between two VDF650
series AC drives through point-to-point communication.

Introduction VDF650 User Manual
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Product Checking
Upon unpacking, check:
• Whether the nameplate model and AC drive ratings are consistent with your order. The
box contains the AC drive, certifcate of conformity, user manual and warranty card.
• Whether the AC drive is damaged during transportation. If you fnd any omission or
damage, contact vaidnor or your supplier immediately.
First-time Use
For the users who use this product for the frst time, read the manual carefully. If in doubt
concerning some functions or performances, contact the technical support personnel of
vaidnor to ensure correct use.
CE Mark
The CE mark on the VDF650 declares that the AC drive complies with the European low
voltage directive (LVD) and EMC directive.
The VDF650 series AC drive complies with the following LVD and EMC directives and
standards:
Directive Directive Code Standard
EMC Directive 2004/18/EC
EN 61800-3
EN 55011
EN 61000-6-2
LVD Directive 2006/95/EEC EN 61800-5-1
The VDF650 series AC drive complies with the requirements of standard IEC/EN 61800-3 on
the condition of correct installation and use by following the instructions in chapter 7.

Contents
Preface ..................................................................................................................1
Introduction ............................................................................................................2
Chapter 1 Safety Information and Precautions....................................................................10
1.1 Safety Information ......................................................................................................... 10
1.2 General Precautions ......................................................................................................12
Chapter 2 Product Information ............................................................................18
2.1 Designation Rules and Nameplate of the VDF650 ......................................................... 18
2.2 Components of the VDF650....................................................................................................................18
2.3 Technical Specifcations ................................................................................................ 20
2.4 Peripheral Electrical Devices and System Confguration .............................................. 24
Chapter 3 Mechanical and Electrical Installation .................................................30
3.1 Mechanical Installation ..................................................................................................30
3.2 Electrical Installation ......................................................................................................35
Chapter 4 Operation, Display and Application Examples ....................................46
4.1 Operation Panel............................................................................................................ ............................ 46
4.2 Viewing and Modifying Function Codes ........................................................................ 48
4.3 Structure of Function Codes ..........................................................................................49
4.4 Quick View of Function Codes ...................................................................................... 50
4.5 Defnition and Operation of the Multifunction Key (MF.K) ..............................................52
4.6 Viewing Status Parameters ...........................................................................................52
4.7 Starting or Stopping the AC Drive................................................................................. ...................... 54
4.8 Setting the Running Frequency .....................................................................................60
4.9 Setting and Auto-tuning of Motor Parameters ............................................................... 69
4.10 Use of DI Terminals .....................................................................................................72
4.11 Use of DO Terminals ....................................................................................................73
4.12 Use of AI Terminals ......................................................................................................73
4.13 Use of AO Terminals ....................................................................................................74
4.14 Use of the PG Terminal ............................................................................................... 75
4.15 Use of Serial Communication ......................................................................................75
4.16 Use of Multifunctional Extension Interfaces................................................................................. 76

4.17 Password Setting.................................................................................................................................. 77
4.18 Parameter Saving and Default Setting Restoring ........................................................77
Chapter 5 Function Code Table ...........................................................................80
5.1 Standard Function Parameters........................................................................................................... 80
5.2 Monitoring Parameters ................................................................................................133
Chapter 6 Description of Function Codes...........................................................................136
Group P0: Basic Parameters .............................................................................................136
Group P1: Motor 1 Parameters.................................................................................................................148
Group P2: Vector Control Parameters ...............................................................................152
Group P3: V/F Control Parameters..........................................................................................................156
Group P4: Input Terminals .................................................................................................161
Group P5: Output Terminals ..............................................................................................172
Group P6: Start/Stop Control .............................................................................................177
Group P7: Operation Panel and Display................................................................................................183
Group P8: Auxiliary Functions ........................................................................................... 187
Group P9: Fault and Protection .........................................................................................198
Group FA: Process Control PID Function ..........................................................................207
Group FB: Swing Frequency, Fixed Length and Count .....................................................212
Group FC: Multi-Reference and Simple PLC Function....................................................................215
Group FD: User-defned Parameters ................................................................................ ..................... 219
Group FE: User-Defned Function Codes ............................................................................................ 219
Group FP: User Password.........................................................................................................................220
Group A0: Torque Control and Restricting Parameters .....................................................222
Group A1: Virtual DI (VDI)/Virtual DO (VDO) .................................................................... 224
Group A2 to A4: Motor 2 to Motor 4 Parameters ...............................................................228
Group A5: Control Optimization Parameters .....................................................................232
Group A6: AI Curve Setting ............................................................................................... 234
Group A7: User Programmable Function .......................................................................... 236
Group A8: Point-point Communication ..............................................................................236
Group AC: AI/AO Correction ..............................................................................................239
Group U0: Monitoring Parameters.................................................................................... ...................... 240

Chapter 7 EMC ..................................................................................................248
7.1 Defnition of Terms .......................................................................................................248
7.2 Introduction to EMC Standard .....................................................................................248
7.3 Selection of Peripheral EMC Devices......................................................................... ................... 249
7.4 Shielded Cable ............................................................................................................256
7.5 Solutions to Common EMC Interference Problems .....................................................258
Chapter 8 Selection and Dimensions ................................................................260
8.1 Electrical Specifcations of the VDF650 ........................................................................260
8.2 Physical Appearance and Overall Dimensions of the VDF650 .....................................263
8.3 Recommended Cable Diameter and Installation Dimensions of Power Terminals ......267
8.4 Selection of Peripheral Electrical Devices ...................................................................276
8.5 Selection and Installation of External DC Reactor...................................................... .............. 278
8.6 Physical Dimensions of External Operation Panel ......................................................280
8.7 Selection of Braking Unit and Braking Resistor ...........................................................280
Chapter 9 Maintenance and Troubleshooting................................................... ............... 286
9.1 Routine Repair and Maintenance of the VDF650 ......................................................... 286
9.2 Warranty Agreement ....................................................................................................287
9.3 Faults and Solutions ....................................................................................................287
9.4 Common Faults and Solutions .................................................................................... 292

1
Safety Information and Precautions

Safety Information and Precautions VDF650 User Manual
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Chapter 1 Safety Information and Precautions
In this manual, the notices are graded based on the degree of danger:
•
DANGER
indicates that failure to comply with the notice will result in severe personal
injury or even death.
•
WARNING
indicates that failure to comply with the notice will result in personal injury
or property damage.
Read this manual carefully so that you have a thorough understanding. Installation,
commissioning or maintenance may be performed in conjunction with this chapter. vaidnor
will assume no liability or responsibility for any injury or loss caused by improper operation.
1.1 Safety Information
Use Stage Safety
Grade Precautions
Before
installation
DANGER
• Do not install the equipment if you fnd water seepage,
component missing or damage upon unpacking.
• Do not install the equipment if the packing list does not conform
to the product you received.
WARNING
• Handle the equipment with care during transportation to prevent
damage to the equipment.
• Do not use the equipment if any component is damaged or missing.
Failure to comply will result in personal injury.
• Do not touch the components with your hands. Failure to comply
will result in static electricity damage.
During
installation
DANGER
• Install the equipment on incombustible objects such as metal,
and keep it away from combustible materials. Failure to comply
may result in a fre.
• Do not loosen the fxed screws of the components, especially
the screws with red mark.
WARNING
• Do not drop wire end or screw into the AC drive. Failure to
comply will result in damage to the AC drive.
• Install the AC drive in places free of vibration and direct sunlight.
• When two AC drives are laid in the same cabinet, arrange the
installation positions properly to ensure the cooling effect.

VDF650 User Manual Safety Information and Precautions
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Use Stage Safety
Grade Precautions
At wiring
DANGER
• Wiring must be performed only by qualifed personnel under
instructions described in this manual. Failure to comply may
result in unexpected accidents.
• A circuit breaker must be used to isolate the power supply and
the AC drive. Failure to comply may result in a fre.
• Ensure that the power supply is cut off before wiring. Failure to
comply may result in electric shock.
• Tie the AC drive to ground properly by standard. Failure to
comply may result in electric shock.
WARNING
• Never connect the power cables to the output terminals (U,
V, W) of the AC drive. Pay attention to the marks of the wiring
terminals and ensure correct wiring. Failure to comply will result
in damage to the AC drive.
• Never connect the braking resistor between the DC bus terminals
(+) and (-). Failure to comply may result in a fre.
• Use wire sizes recommended in the manual. Failure to comply
may result in accidents.
• Use a shielded cable for the encoder, and ensure that the
shielding layer is reliably grounded.
Before
power-on
DANGER
• Check that the following requirements are met:
–The voltage class of the power supply is consistent with the
rated voltage class of the AC drive.
–The input terminals (R, S, T) and output terminals (U, V, W)
are properly connected.
–No short-circuit exists in the peripheral circuit.
–The wiring is secured.
Failure to comply will result in damage to the AC drive
• Do not perform the voltage resistance test on any part of the AC
drive because such test has been done in the factory. Failure to
comply will result in accidents.
WARNING
• Cover the AC drive properly before power-on to prevent electric
shock.
• All peripheral devices must be connected properly under the
instructions described in this manual. Failure to comply will
result in accidents
After
power-on
DANGER
• Do not open the AC drive's cover after power-on. Failure to
comply may result in electric shock.
• Do not touch any I/O terminal of the AC drive. Failure to comply
may result in electric shock.
WARNING
• Do not touch the rotating part of the motor during the motor
auto-tuning or running. Failure to comply will result in accidents.
• Do not change the default settings of the AC drive. Failure to
comply will result in damage to the AC drive.

Safety Information and Precautions VDF650 User Manual
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Use Stage Safety
Grade Precautions
During
operation
DANGER
• Do not touch the fan or the discharging resistor to check the
temperature. Failure to comply will result in personal burnt.
• Signal detection must be performed only by qualifed personnel
during operation. Failure to comply will result in personal injury
or damage to the AC drive.
WARNING
• Avoid objects falling into the AC drive when it is running. Failure
to comply will result in damage to the AC drive.
• Do not start/stop the AC drive by turning the contactor ON/OFF.
Failure to comply will result in damage to the AC drive.
During
maintenance
DANGER
• Repair or maintenance of the AC drive may be performed only
by qualifed personnel. Failure to comply will result in personal
injury or damage to the AC drive.
• Do not repair or maintain the AC drive at power-on. Failure to
comply will result in electric shock.
• Repair or maintain the AC drive only ten minutes after the AC
drive is powered off. This allows for the residual voltage in the
capacitor to discharge to a safe value. Failure to comply will
result in personal injury.
• Ensure that the AC drive is disconnected from all power supplies
before starting repair or maintenance on the AC drive.
• Set and check the parameters again after the AC drive is
replaced.
• All the pluggable components must be plugged or removed only
after power-off.
• The rotating motor generally feeds back power to the AC drive.
As a result, the AC drive is still charged even if the motor
stops, and the power supply is cut off. Thus ensure that the AC
drive is disconnected from the motor before starting repair or
maintenance on the AC drive.
1.2 General Precautions
1) Requirement on residual current device (RCD)
The AC drive generates high leakage current during running, which fows through the
protective earthing (PE) conductor. Thus install a type-B RCD at primary side of the
power supply. When selecting the RCD, you should consider the transient and steady-
state leakage current to ground that may be generated at startup and during running of
the AC drive. You can select a specialized RCD with the function of suppressing high
harmonics or a general-purpose RCD with relatively large residual current.
2) High leakage current warning
The AC drive generates high leakage current during running, which fows through the
PE conductor. Earth connection must be done before connection of power supply.
Earthing shall comply with local regulations and related IEC standards.

VDF650 User Manual Safety Information and Precautions
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3) Motor insulation test
Perform the insulation test when the motor is used for the first time, or when it is
reused after being stored for a long time, or in a regular check-up, in order to prevent
the poor insulation of motor windings from damaging the AC drive. The motor must be
disconnected from the AC drive during the insulation test. A 500-V mega-Ohm meter is
recommended for the test. The insulation resistance must not be less than 5 MΩ.
U VW
Megger
Input terminals
of the motor
Ground
4) Thermal protection of motor
If the rated capacity of the motor selected does not match that of the AC drive,
especially when the AC drive's rated power is greater than the motor's, adjust the motor
protection parameters on the operation panel of the AC drive or install a thermal relay
in the motor circuit for protection.
5) Running at over 50 Hz
The AC drive provides frequency output of 0 to 3200 Hz (Up to 300 Hz is supported if
the AC drive runs in CLVC and SFVC mode). If the AC drive is required to run at over
50 Hz, consider the capacity of the machine.
6) Vibration of mechanical device
The AC drive may encounter the mechanical resonance point at some output
frequencies, which can be avoided by setting the skip frequency.
7) Motor heat and noise
The output of the AC drive is pulse width modulation (PWM) wave with certain harmonic
frequencies, and therefore, the motor temperature, noise, and vibration are slightly
greater than those when the AC drive runs at power frequency (50 Hz).

Safety Information and Precautions VDF650 User Manual
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8) Voltage-sensitive device or capacitor on output side of the AC drive
Do not install the capacitor for improving power factor or lightning protection voltage-
sensitive resistor on the output side of the AC drive because the output of the AC drive
is PWM wave. Otherwise, the AC drive may suffer transient overcurrent or even be
damaged.
M
U V W
Capacitor or
voltage-sensitive
resistor
AC
drive
9) Contactor at the I/O terminal of the AC drive
When a contactor is installed between the input side of the AC drive and the power
supply, the AC drive must not be started or stopped by switching the contactor on or
off. If the AC drive has to be operated by the contactor, ensure that the time interval
between switching is at least one hour since frequent charge and discharge will shorten
the service life of the capacitor inside the AC drive.
When a contactor is installed between the output side of the AC drive and the motor,
do not turn off the contactor when the AC drive is active. Otherwise, modules inside the
AC drive may be damaged.
380 VAC
50/60 Hz
Do not start /stop the AC drive by switching
the contactor on /off. If the AC drive has to
be operated by the contactor , ensure that
the time interval is at least one hour .
R
S
T
V
W
U
Contactor KM Contactor KM or
other switches
M
AC drive
Turn on/off the contactor when
the AC drive has no output .
Otherwise, modules inside the
AC drive may be damaged .
10) When external voltage is out of rated voltage range
The AC drive must not be used outside the allowable voltage range specifed in this
manual. Otherwise, the AC drive's components may be damaged. If required, use a
corresponding voltage step-up or step-down device.
11) Prohibition of three-phase input changed into two-phase input
Do not change the three-phase input of the AC drive into two-phase input. Otherwise, a
fault will result or the AC drive will be damaged.

VDF650 User Manual Safety Information and Precautions
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12) Surge suppressor
The AC drive has a built-in voltage dependent resistor (VDR) for suppressing the surge
voltage generated when the inductive loads (electromagnetic contactor, electromagnetic
relay, solenoid valve, electromagnetic coil and electromagnetic brake) around the AC
drive are switched on or off. If the inductive loads generate a very high surge voltage,
use a surge suppressor for the inductive load or also use a diode.
Note
Do not connect the surge suppressor on the output side of the AC.
13) Altitude and de-rating
In places where the altitude is above 1000 m and the cooling effect reduces due to thin
air, it is necessary to de-rate the AC drive. Contact vaidnor for technical support.
14) Some special usages
If wiring that is not described in this manual such as common DC bus is applied,
contact the agent or vaidnor for technical support.
15) Disposal
The electrolytic capacitors on the main circuits and PCB may explode when they are
burnt. Poisonous gas is generated when the plastic parts are burnt. Treat them as
ordinary industrial waste.
16) Adaptable Motor
• The standard adaptable motor is adaptable four-pole squirrel-cage asynchronous
induction motor or PMSM. For other types of motor, select a proper AC drive
according to the rated motor current.
• The cooling fan and rotor shaft of non-variable-frequency motor are coaxial, which
results in reduced cooling effect when the rotational speed declines. If variable
speed is required, add a more powerful fan or replace it with variable-frequency
motor in applications where the motor overheats easily.
• The standard parameters of the adaptable motor have been confgured inside the
AC drive. It is still necessary to perform motor auto-tuning or modify the default
values based on actual conditions. Otherwise, the running result and protection
performance will be affected.
• The AC drive may alarm or even be damaged when short-circuit exists on cables
or inside the motor. Therefore, perform insulation short-circuit test when the motor
and cables are newly installed or during routine maintenance. During the test,
make sure that the AC drive is disconnected from the tested parts.

Safety Information and Precautions VDF650 User Manual
- 16 -

2
Product Information

Product Information VDF650 User Manual
- 18 -
Chapter 2 Product Information
2.1 Designation Rules and Nameplate of the VDF650
Figure 2-1 Designation rules and nameplate of the VDF650
MODEL: VDF650T0.7GB
INPUT: 3PH AC380V 3.4A 50Hz/60Hz
OUTPUT: 3PH AC 0~380V 2.4A 0~300Hz
Suzhou Vaidnor Electronic Technology Co.,Ltd.
S/N: VDF65F4A012546
POWER: 0.75kW
Nameplate
AC drive model
Power class
Rated input
Rated output
Manufacturing SN
VDF650 0.7 TG B
VDF650
series AC drive
G
Mark Type of Adaptable
Motor
Blank
Mark Braking Unit
No
0.4
Mark 0.4
Adaptable
motor (kW)
S Single -phase 220 V
Mark
2T
T
Voltage Class
5T
0.75
0.75


11
11


BYes
General type
Nameplate
7T
Three-phase 220 V
Three-phase 380 V
Three-phase 480 V
Three-phase 690 V
PFan pump type
2.2 Components of the VDF650
The VDF650 series AC drives have two housing types, plastic housing and sheet metal
housing, according to different voltage and power classes.
CE

VDF650 User Manual Product Information
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Figure 2-2 Components of the VDF650 series AC drive (plastic housing)
vaidnor logo
Front cover
Cabling board
Power
terminals
Bottom
cover
Interface for
connecting external
operation panel
AC drive
nameplate
Fan
Fan cover
Operation
panel
Control
terminals
Figure 2-3 Components of the VDF650 series AC drive (sheet metal housing)
vaidnor logo
Front cover
Grommet
Power
terminals
Bottom
cover
AC drive
nameplate
Fan
Operation
panel
Control board