Valco Cincinnati VCX OT-120 FlexosealPro 2-Corrugated User manual

VCX OT-120VCX OT-120
VCX OT-120VCX OT-120
VCX OT-120
FlexosealPro 2 - CorrugatedFlexosealPro 2 - Corrugated
FlexosealPro 2 - CorrugatedFlexosealPro 2 - Corrugated
FlexosealPro 2 - Corrugated
Manual Number: MC091
Release Date: 3/2018
Version: C008

© Valco Cincinnati, Inc. All Rights Reserved
No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco
Cincinnati, Inc. The information in this manual is furnished for educational purposes only, is subject to
change without notice, and should not be construed as a commitment by Valco Cincinnati, Inc.
This manual written and designed at Valco Cincinnati, Inc., 411 Circle Freeway Drive, Cincinnati, Ohio
45246.
Part Number: MC091
Written and printed in the USA in the original language of English (US).
Valco Cincinnati, Inc.Valco Cincinnati, Inc.
Valco Cincinnati, Inc.Valco Cincinnati, Inc.
Valco Cincinnati, Inc.
497 Circle Freeway Drive
Suite 490
Cincinnati, OH 45246
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: http://www.valcocincinnatiinc.com
Valco Cincinnati LimitedValco Cincinnati Limited
Valco Cincinnati LimitedValco Cincinnati Limited
Valco Cincinnati Limited
Hortonwood 32
Telford, TFI 7YN, England
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: http://www.valco.co.uk
Valco Cincinnati GmbHValco Cincinnati GmbH
Valco Cincinnati GmbHValco Cincinnati GmbH
Valco Cincinnati GmbH
Bonnerstrasse 349
40589 Dusseldorf-Benrath, Germany
Tel: [phone]
Fax: [phone]
Melton S.L.U.Melton S.L.U.
Melton S.L.U.Melton S.L.U.
Melton S.L.U.
Pol. Industrial Agustinos
calle G, n. 34
31160 Orcoyen, Navarra, Spain
Tel: [phone]
Fax: [phone]
Valco Melton FranceValco Melton France
Valco Melton FranceValco Melton France
Valco Melton France
Technoparc des Hautes Faventines
32 Rue Jean Bertin
26000 Valence
Tel: [phone]
Fax: [phone]

Declaration of ConformityDeclaration of Conformity
Declaration of ConformityDeclaration of Conformity
Declaration of Conformity
(According to EN 45014)
This Declaration of Conformity has been generated electronically and is legally binding without signature
Manufacturer:
Authorized Representatives in Europe:
declares that the product:
Product Name:
complies with the following Council Directives:
Safety of Machinery:
Low Voltage Equipment:
EMC:
and conforms to the following standards:
Safety:
Risk:
EMC Emissions:
EMC Immunity:
Place and Date:
Signature:
Valco Melton
A division of Valco Cincinnati, Incorporated
411 Circle Freeway Drive
Cincinnati, OH 45246
USA
Valco Cincinnati, Ltd.
Unit 7-8
Hortonwood 32
Telford TF1 7YN
England
VCX OT-120 Flexoseal 2 - Corrugated
2006/42/EC
2006/95/EC
2004/108/EC
EN60204-1:2006
EN13849-1
EN14121-1:2007
EN61000-6-4:2007
EN61000-4-2
EN61000-6-2:2005
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
EN61000-4-11
Cincinnati, Ohio USA
CE Mark first fixed 2006
David H. Swedes,
Director of Engineering & Manufacturing
Melton S.L.U.
Pol. Industrial
Agustinos
calle G, n. 34
31160 Orcoyen
Navarra, Spain

TOC-1Valco Cincinnati, Inc.
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
Section 1 - Introduction.................................................. 1-1
Section 2 - Safety and Use ............................................. 2-1
Read Thoroughly Before Handling Equipment ...................................................... 2-1
Symbols.................................................................................................................... 2-1
Owner Responsibilities............................................................................................ 2-3
Limitations of Use .................................................................................................... 2-4
Installation/Startup/Use Safety Information ........................................................... 2-4
Shut Down Safety Information................................................................................ 2-5
Hot Melt Specific General Safety Information ........................................................ 2-6
What to Do if Contact with Hot Adhesive Occurs.................................................................... 2-7
What to Do if Inhalation of Adhesive Fumes Occurs .............................................................. 2-7
What to Do if Adhesive-Related Fire or Explosion Occurs .................................................... 2-8
Hose Safety Information.......................................................................................... 2-9
Section 3 - Basic features............................................... 3-1
VCX Control.............................................................................................................. 3-1
Power Supply Module .............................................................................................................. 3-2
Terminal Port ........................................................................................................................................ 3-4
Control Link Port................................................................................................................................... 3-5
Encoder Connections - Male/Output .................................................................................................... 3-6
Encoder Connections - Female/Input .................................................................................................. 3-7
Pump Connection................................................................................................................................. 3-7
Beacon (Alarm) Connection................................................................................................................. 3-8
Relay Feed Stop Connection ............................................................................................................... 3-9
Relay Machine Stop Connection.......................................................................................................... 3-9
Inspection Control Module (ICM)............................................................................................ 3-10
RS-232 Port ........................................................................................................................................ 3-13
Marking Valve Connection ................................................................................................................. 3-13
Scanner Connection........................................................................................................................... 3-14
Sensors 1-2 (J-Box) Connections ...................................................................................................... 3-15
Sensors 3-4 (J-Box) Connections ...................................................................................................... 3-16
Pattern Control Module (PCM; Tri-Valve Version) (074xx054) .............................................. 3-17
EPC2 Connection ............................................................................................................................... 3-19
Feed Enable Connection ................................................................................................................... 3-19
Valve Connections (1-4)..................................................................................................................... 3-20
Valve Connection ............................................................................................................................... 3-20
Manifold Connections......................................................................................................................... 3-21
Pattern Control Module (PCM), Standard (074xx043) ........................................................... 3-22
Valve Connections ............................................................................................................................. 3-24
Scanner Connections......................................................................................................................... 3-24
EPC 2 Connection .............................................................................................................................. 3-25
Scanner Junction Box (E-Box) Port .................................................................................................... 3-27
ValveJunction Box (E-Box) Port ......................................................................................................... 3-27
OT-120 Touchscreen .............................................................................................. 3-29
Mounting Bracket for OT-120 Control ..................................................................................... 3-32

TOC-2 Valco Cincinnati, Inc.
Table of Contents MC091-VCX OT-120FlexosealPro2- Corrugated
Section 4 - Setup............................................................. 4-1
Adding Modules ....................................................................................................... 4-1
Removing the Cover of the VCX Control ................................................................................. 4-1
Add Modules .............................................................................................................................. 4-2
Remove Modules....................................................................................................................... 4-3
VCX Specifications................................................................................................... 4-3
System Layout: 3-Valve, Non-Contact Boardrunner, w/VCX .................................................. 4-4
System Layout: 3-Valve, Contact Boardrunner, w/VCX.......................................................... 4-5
Bracket Mounting Pattern........................................................................................ 4-6
VCX Control ............................................................................................................................... 4-6
Pump Bracket ............................................................................................................................ 4-7
Balancing Regulator ................................................................................................................. 4-7
Linking Two VCX Controls ...................................................................................... 4-8
OT-120 Setup - NewApplication ............................................................................ 4-10
Checking for Preconfiguration ............................................................................................... 4-10
OT Configuration Setup .......................................................................................................... 4-12
Glue Stations .......................................................................................................... 4-16
List of Glue Stations: Parameter 3100.0E .............................................................................. 4-16
Machine Communication........................................................................................................ 4-16
Initialization Files Definitions ................................................................................ 4-17
Section 5 - Operation ...................................................... 5-1
Power Up Sequence................................................................................................. 5-1
The Main Menu Screen ............................................................................................................ 5-2
Entering a PIN .......................................................................................................... 5-4
Selecting a Glue Mode ............................................................................................. 5-5
Multiple Pattern Gluing............................................................................................. 5-9
Enter Tab and Glue Lengths.................................................................................. 5-10
Configure the Glue Valves ..................................................................................... 5-11
Jog/Stitch Configuration Button ............................................................................................. 5-14
Pressure Setup....................................................................................................... 5-16
Pressure Transducer Setup Dialog ........................................................................................ 5-17
Encoder Setup ........................................................................................................ 5-19
Jam Detection Menu Button.................................................................................. 5-21
Configure the Inspection Sensor(s) ..................................................................... 5-23
Exit and Shutdown................................................................................................. 5-27
Section 6 - Customize the Settings ............................... 6-1
Sensor Diagnostics.................................................................................................. 6-1
Inspection Sensor Tolerance Setup........................................................................ 6-3

TOC-3Valco Cincinnati, Inc.
Table of Contents
MC091-VCX OT-120FlexosealPro2- Corrugated
Learn Volume Procedure ......................................................................................... 6-6
Device Status Information ....................................................................................... 6-9
Configure the Language ........................................................................................ 6-11
Configure the Time Zone ....................................................................................... 6-14
Change and Format the Time/Date ....................................................................... 6-16
Access Parameters ................................................................................................ 6-19
Print/Capture Parameter Values ............................................................................................ 6-21
Access Password Configuration Files ................................................................. 6-22
Access/Change Language Translation Files....................................................... 6-26
Access Configuration Files ................................................................................... 6-29
PasswordAccess Configuration Dialog ............................................................... 6-31
Forgotten Passwords ............................................................................................ 6-33
Lockout ConfigurationAccess.............................................................................. 6-37
TipsealerAir Cylinder Timing Values .................................................................... 6-39
UpgradeProcedure ................................................................................................ 6-42
Part Number ............................................................................................................................ 6-47
Replacing the SD Memory Card in the OT-120 ..................................................... 6-48
BackupDialog......................................................................................................... 6-49
Restore Dialog........................................................................................................ 6-50
Section 7 - part number list............................................ 7-1
How to Order Parts................................................................................................... 7-1
VCX-4 Control Base (074xx042).............................................................................. 7-2
PCM-4 Module w/EPC;
VCX Control (074xx054)....................................................................................... 7-4
Standard OT-120 (138xx018) ................................................................................... 7-6
MountingAssembly ................................................................................................................... 7-8
Cables....................................................................................................................... 7-9
OT-120 Cables ........................................................................................................................... 7-9
Scanner Cables ....................................................................................................................... 7-10
Link Cables .............................................................................................................................. 7-11
Valve Cables ............................................................................................................................ 7-12
Section 8 - Warranty........................................................ 8-1
Warranty Information............................................................................................... 8-1
Cold Glue Equipment and Electronic Controls ....................................................................... 8-1
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment............................................... 8-1
Section 9 - Service .......................................................... 9-1

TOC-4 Valco Cincinnati, Inc.
Table of Contents MC091-VCX OT-120FlexosealPro2- Corrugated
Appendix A - Monitor Commands .................................A-1
PCM4 Monitor Commands ..................................................................................... A-1
ICM4 Monitor Commands ...................................................................................... A-2
Appendix B - Diagnostics ..............................................B-1
Encoder Diagnostics ................................................................................................B-1
Scanner Diagnostics ................................................................................................B-2
Appendix C - Electrical Diagram....................................C-1
Electric Wiring for VCX w/ Tipsealer....................................................................... C-1

1-1Valco Cincinnati, Inc.
SECTION 1 - INTRODUCTIONSECTION 1 - INTRODUCTION
SECTION 1 - INTRODUCTIONSECTION 1 - INTRODUCTION
SECTION 1 - INTRODUCTION
The VCX Control used with 3-Valve Boardrunner systems is a modular,
integrated system for gluing control and quality assurance.
This manual provides the information necessary to setup, maintain, and
troubleshoot the VCX Control system. A parts list with options is also
included.
Valco Cincinnati, Inc. recommends reading this manual before beginning to
use the VCX Control system.

2-1ValcoMelton
SECTION 2 - SAFETY AND USESECTION 2 - SAFETY AND USE
SECTION 2 - SAFETY AND USESECTION 2 - SAFETY AND USE
SECTION 2 - SAFETY AND USE
Read
Thoroughly
Before
Handling
Equipment
Warning!Warning!
Warning!Warning!
Warning! Read and follow all safety precautions, warnings,
cautions, and other recommendations in this manual.
OTHERWISE, DEATH, PERSONAL INJURY OR
EQUIPMENT DAMAGE COULD OCCUR.
Read this entire section before handling the equipment.
Symbols The following symbols may be used on the equipment and/or in this manual.
This symbol represents a CautionCaution
CautionCaution
Caution or a WarningWarning
WarningWarning
Warning. Cautions draw
special attention to anything that could damage equipment or
cause the loss of data. Warnings draw special attention to
anything that could injure or kill the reader. Both Cautions and
Warnings are placed before the step they apply to.
This symbol represents a Hot SurfaceHot Surface
Hot SurfaceHot Surface
Hot Surface.
This symbol represents a Puncture Risk.Puncture Risk.
Puncture Risk.Puncture Risk.
Puncture Risk. It is usually used in
regard to nozzle cleaning appliances and other sharp
instruments that can cause puncture wounds and risk exposure
to bloodborne pathogens and other debris.
This symbol means that Working GlovesWorking Gloves
Working GlovesWorking Gloves
Working Gloves are required.
This symbol means that GogglesGoggles
GogglesGoggles
Goggles are required.
This symbol indicates a Shock HazardShock Hazard
Shock HazardShock Hazard
Shock Hazard. There is a presence of
non-insulated dangerous voltage within the product’s enclosure.
This voltage may cause electrical shock or fire.
Continued next page

2-2 ValcoMelton
Section 2 - Safety Information MC091-VCX OT-120FlexosealPro 2-Corrugated
Symbols - Continued
This symbol indicates a NoteNote
NoteNote
Note. Notes point out something of
special interest or importance to the reader. They give tips,
hints, and information in addition to what is necessary for the
step preceding it.
This symbol indicates the need to Unplug/Disconnect All PowerUnplug/Disconnect All Power
Unplug/Disconnect All PowerUnplug/Disconnect All Power
Unplug/Disconnect All Power
SourcesSources
SourcesSources
Sources and to let them de-energize before attempting any type
of work or maintenance. Remember that there can still be energy
in equipment, cords, and wires even when unplugged/
disconnected.
This symbol indicates the need to Lock Out All Power SourcesLock Out All Power Sources
Lock Out All Power SourcesLock Out All Power Sources
Lock Out All Power Sources
and to let them de-energize before attempting any type of work
or maintenance. If power is not locked out, the person working
on the equipment may be injured or killed if someone
unknowingly switches on the power to the equipment.