VALMETAL H Series User manual

ROUND BALE GRINDER
MODEL H
OPERATOR'S MANUAL
AND PARTS BOOK
INC.
FARM EQUIPMENT MANUFACTURER

VALMETAL INC.
SHREDDER
WARRANTY
Valmetal Incorporated (Valmetal) warrants a new SHREDDER to be free from defects in material and workmanship,
under normal use and service. Obligation under this warranty shall extend for a period of 1 year (12 months) follow-
ing the date of delivery to the original purchaser and shall be limited to replacement or repair at Valmetal’s choice of
any parts found to be defective upon inspection by Valmetal.
WARRANTY CLAIMS
The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an
Authorized Dealer, for inspection by an authorized company representative.
LIMITATIONS OF LIABILITY
This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on
Valmetal’s part of any kind or character, including liabilities for alleged representations or negligence. We neither
assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale
of the SHREDDER.
This warranty shall not apply to any SHREDDER which has been altered outside the factory in any way if, according
to Valmetal, the alterations affected the SHREDDER’s operation and reliability, or if the SHREDDER has been sub-
ject to misuse or accident.
This warranty does not apply to parts that are under warranty by the original manufacturer and for which service can
be obtained directly through authorized service centers. No warranty is extended to regular service items such as
lubricants, belts, paint and the like.
OPERATOR’S MANUAL
The Purchaser acknowledges having received training on safe operation of the SHREDDER and further acknowl-
edges that Valmetal does not assume any liability resulting from the operation of the SHREDDER in any manner
other than described in the Operator’s Manual supplied at the time of purchase.
INSPECTION PROCEDURE
Wheel bolts tight
Fasteners tight
Chains adjusted
Belts adjusted
Hydraulic fittings tight
Knives in good condition
All drives turn freely
Check tire pressures
Lubricate machine
All safety decals installed
Reflectors, lights and SMV clean
Guards and shields installed and secured
Review operating and safety instructions with customer
WARRANTY VOID IF NOT REGISTERED

SERIAL NUMBER LOCATION
Always state the serial number of your Valmetal Round Bale Grinder when ordering parts or requesting
service or other information.
The serial number plate is located where indicated. Please mark the number in the space provided for
easy reference.
MODEL TYPE:
SERIAL NUMBER:

Contents
SECTION 1 INTRODUCTION....................................................................................
SECTION 2
SAFETY.............................................................................................................................
2.1 GENERAL SAFETY.......................................................................................................................
2.2 OPERATING SAFETY...................................................................................................................
2.3 MAINTENANCE SAFETY..............................................................................................................
2.4 HYDRAULIC SAFETY....................................................................................................................
2.5 TRANSPORT SAFETY..................................................................................................................
2.6 STORAGE SAFETY.......................................................................................................................
2.7 TIRE SAFETY................................................................................................................................
2.8 SAFETY DECALS..........................................................................................................................
2.9 SIGN-OFF FROM...........................................................................................................................
SECTION 3 SAFETY DECAL LOCATIONS...............................................................
SECTION 4 OPERATION.........................................................................................
4.1 TO THE NEW OPERATOR OR OWNER......................................................................................
4.2 MACHINE COMPONENTS............................................................................................................
4.3 BREAK-IN......................................................................................................................................
4.4 PRE-OPERATION CHECKLIST....................................................................................................
4.5 EQUIPMENT MATCHING.............................................................................................................
4.6 CONTROLS...................................................................................................................................
4.7 ATTACHING / UNHOOKING MACHINE.......................................................................................
4.8 OPERATING..................................................................................................................................
4.9 TRANSPORTING..........................................................................................................................
4.10 STORAGE.....................................................................................................................................
SECTION 5 SERVICE AND MAINTENANCE...........................................................
5.1 SERVICE.......................................................................................................................................
5.1.1 FLUIDS AND LUBRICANTS................................................................................................................
5.1.2 GREASING.........................................................................................................................................
5.1.3 SERVICING INTERVALS...................................................................................................................
5.1.4 SERVICE RECORD...........................................................................................................................
5.2 MAINTENANCE.............................................................................................................................
5.2.1 SECTION REPLACEMENT................................................................................................................
5.2.2 BELT AND ROLLER CHAINS............................................................................................................
5.2.3 GEARBOX OIL...................................................................................................................................
5.2.4 BREATHER CLEANING.....................................................................................................................
5.2.5 SLIP CLUTCH MAINTENANCE.........................................................................................................
SECTION 6 TROUBLE SHOOTING...........................................................................
SECTION 7
SPECIFICATIONS.............................................................................................................
7.1 MECHANICAL...............................................................................................................................
7.2 BOLT TORQUE.............................................................................................................................
7.3 HYDRAULIC FITTING TORQUE...................................................................................................
7.4 HYDRAULIC CIRCUIT...................................................................................................................
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SECTION 1 INTRODUCTION
Congratulations on your choice of a ValMetal Round Bale Grinder to complement your farming operation.
This equipment has been designed and manufactured to meet the needs of a discriminating buyer for the effi-
cient grinding of large round bales.
Safe, efficient and trouble free operation of your ValMetal Round Bale Grinder requires that you and anyone
else who will be operating or maintaining the Grinder, read and understand the Safety, Operation,
Maintenance and Trouble Shooting information contained in the Operator's Manual.
This manual covers the Model H Grinder manufactured by ValMetal.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
ValMetal Dealer or Distributor if you need assistance or information.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual,
are as seen from behind the tractor driver's seat and facing in the direction of travel.
SAFETY
1

2

SAFETY
3
SECTION 2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS:
The Safety Alert symbol identifies important
safety messages on the ValMetal Round Bale
Grinder and in the manual. When you see this
symbol, be alert to the possibility of personal
injury or death. Follow the instructions in the
safety message.
Why is SAFETY important to you ?
3 Big Reasons Accidents Disable and Kill
Accidents Cost
Accidents Can be avoided
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
DANGER -
WARNING -
CAUTION -
An immediate and specific hazard
which WILL result in severe personal
injury or death if the proper precau-
tions are not taken.
A specific hazard or unsafe practice
which COULD result in severe per-
sonal injury or death if proper pre-
cautions are not taken.
Unsafe practices which COULD
result in personal injury if proper
practices are not taken, or as a
reminder of good safety practices.

SAFETY
YOU are responsible for the SAFE operation and
maintenance of your ValMetal Round Bale Grinder.
YOU must ensure that you and anyone else who is
going to operate, maintain or work around the
Grinder be familiar with the operating and mainte-
nance procedures and related SAFETY information
contained in this manual. This manual will take you
step-by-step through your working day and alerts you
to all good safety practices that should be adhered to
while operating the Grinder.
Remember, YOU are the key to safety. Good safety
practices not only protect you but also the people
around you. Make these practices a working part of
your safety program. Be certain that EVERYONE
operating this equipment is familiar with the recom-
mended operating and maintenance procedures and
follows all the safety precautions. Most accidents
can be prevented. Do not risk injury or death by
ignoring good safety practices.
Grinder owners must give operating instructions to
operators or employees before allowing them to
operate the Grinder, and at least annually thereafter
per OSHA regulation 1928.57.
The most important safety device on this equipment
is a SAFE operator. It is the operator's responsibility
to read and understand ALL Safety and Operating
instructions in the manual and to follow these. All
accidents can be avoided.
A person who has not read and understood all oper-
ating and safety instructions is not qualified to oper-
ate the machine. An untrained operator exposes
himself and bystanders to possible serious injury or
death.
Do not modify the equipment in any way.
Unauthorized modification may impair the function
and/or safety and could affect the Iife of the equip-
ment.
Think SAFETY! Work SAFELY!
2.1 GENERAL SAFETY
1 . Read and understand the Operator's Manual and
all safety signs before operating, maintaining or
adjusting the Grinder.
2. Have a first-aid kit available for
use should the need arise and
know how to use it.
3. Have a fire extinguisher
available for use should
the need arise and know
how to use it.
4. Wear appropriate protective gear. This list
includes but is not limited to:
- A hard hat
- Protective shoes with slip resistant soles
- Protective glasses or goggles
- Heavy gloves
- Hearing protection
5. Install and secure all guards before starting.
6. Wear appropriate ear
protection for prolonged
exposure to excessive
noise.
7. Raise grate, place all controls in neutral, stop
engine, set park brake, remove ignition key and
wait for all moving parts to stop before servicing,
adjusting, repairing, unplugging or filling.
8. Clear the area of people, especially small chil-
dren, before starting the unit.
9. Review safety related items annually with all
personnel who will be operating or maintaining
the Grinder.
SAFETY
4

2.2 OPERATING SAFETY
1. Read and understand the Operator's Manual and
all safety signs before operating, servicing,
adjusting, repairing, unplugging or filling.
2. Do not allow riders when transporting.
3. Do not go into tub when engine is running.
Keep others out.
4. Keep hands,feet,hair and clothing away from
moving parts.
5. Raise grate, place all controls in neutral, stop
engine, set park brake, remove ignition key and
wait for all moving parts to stop before servicing,
adjusting, repairing, unplugging or filling.
6. Place all tractor controls in neutral before
starting.
7. Clear the area of bystanders, especially small
children, before starting.
8. Do not point the discharge toward people or ani-
mals when operating. Objects can be thrown out
at a speed fast enough to seriously injure some
one or cause death. Stay away from discharge
path when operating. Keep others away.
9. Never operate machine with a cracked, bent,
missing or broken section.
10. Keep all hydraulic lines, fittings and couplers
tight and free of leaks before using.
11. Clean reflectors, SMV and lights before
transporting.
12. Install optional lighting bar and use pilot vehicle
when transporting during times of limited visibili-
ty.
13. Use hazard flashers on tractor when transpor-
ting.
14. Install safety chains when attaching to tractor.
15. Review safety instructions with all operators
annually.
2.3 MAINTENANCE SAFETY
1. Follow ALL the operating, maintenance and
safety information in the manual.
2. Support the machine with blocks or safety stands
when changing tires or working beneath it.
3. Raise grate, place all controls in neutral, stop
engine, set park brake, remove ignition key and
wait for all moving parts to stop before servicing,
adjusting, repairing or unplugging.
4. Follow good Shop Practices
- Keep service area
clean and dry.
- Be sure electrical
outlets and tools
are properly
grounded
- Use adequate light
for the job at hand
5. Make sure all guards are in place and properly
secured when maintenance work is completed.
6. Never wear ill-fitting,baggy or frayed clothing
when working around or on any of the drive
system components.
7. Before applying pressure to a hydraulic system,
make sure all lines, fittings and couplers are tight
and in good condition.
8. Relieve pressure from hydraulic circuit before
servicing or disconnecting from tractor.
9. Do not go into tub when engine is running.
Keep others out.
10. Keep hands, feet, hair and clothing away from
moving or rotating parts.
11. Clear the area of bystanders, especially small
children, when carrying out any maintenance
and repairs or making any adjustments.
SAFETY
5

2.4 HYDRAULIC SAFETY
1. Always place all tractor hydraulic controls in
neutral before dismounting.
2. Make sure that all components in the hydraulic
system are kept in good condition and are clean.
3. Replace any worn, cut, abraded, flattened or
crimped hoses and steel lines.
4. Do not attempt any makeshift repairs to the
hydraulic lines, fittings or hoses by using tape,
clamps or cements. The hydraulic system
operates under extremely high-pressure. Such
repairs will fail suddenly and create a hazardous
and unsafe condition.
5. Wear proper hand and
eye protection when
searching for a high
pressure hydraulic leak.
Use a piece of wood or
cardboard as a backstop
instead of hands to
isolate and identify a
leak.
6. If injured by a concentrated high-pressure stream
of hydraulic fluid, seek medical attention immedi-
ately. Serious infection or toxic reaction can
develop from hydraulic fluid piercing the skin
surface.
2.5 TRANSPORT SAFETY
1. Make sure you are in compliance with all local
regulations regarding transporting equipment on
public roads and highways.
2. Make sure that a Slow Moving Vehicle emblem
and all the lights and reflectors that are required
by the local highway and transport authorities are
in place, are clean and can be seen clearly by all
overtaking and oncoming traffic.
Note: Emblem, lights and reflectors are to be
supplied by owner, if needed.
3. Do not allow anyone to ride on the machine
during transport.
4. Do not exceed 32 km/h (20 mph) when transport-
ing the machine. Reduce speed on rough roads
and surfaces.
5. Use a tractor of 60 horsepower or more to
transport machine.
6. Install lighting bar before transporting.
7. Use a drawbar pin with provisions for a retainer.
Install the retainer.
8. Attach safety chain between tractor and machine
before transporting.
SAFETY
6
WA