Valor 719 Assembly instructions

5109946/02
INSTALLER GUIDE
We trust that these instructions give sufficient details to enable this appliance to be
installed and maintained satisfactorily. However, if further information is required, our
Valor Technical Helpline will be pleased to help.
Telephone [phone] (National call rates apply in the United Kingdom)
In the Republic of Ireland call 0044 08706 061 065
INSTALLER: Please leave this guide with the
owner
© Valor Heating
Model 719
(GC No. 32-032-53)
INSET LIVE FUEL EFFECT GAS FIRE
INCORPORATING THE
VALOR CONTROL
with
Ultimate or
Colourway Firefront
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Safety First.
Valor fires are CE Approved and designed to meet the appropriate British Standards and
Safety Marks.
Quality and Excellence.
At the heart of every Valor fire.
All Valor fires are manufactured to the highest standards of quality and excellence and
are manufactured under a BS EN ISO 9001 quality system accepted by the British
Standards Institute.
The Highest Standards
Valor is a member of the Society of British Gas Industries which works to ensure high
standards of safety, quality and performance.
Careful Installation
Valor is a CORGI registered company. All our gas fires must be
installed by a competent CORGI Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
Valor Heating, Erdington, Birmingham B24 9QP
www.valor.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from those
given in this publication
Page 2
INSTALLER GUIDE

CONTENTS
Section Heading
Page
1. SAFETY 4
2. APPLIANCE DATA 5
3. GENERAL INSTALLATION REQUIREMENTS 6
4. PACK CONTENTS
12
5. FIREPLACE CHECK
14
6. IGNITION CHECK
15
7. GAS SUPPLY CONNECTION
16
8. PREPARING APPLIANCE FOR INSTALLATION
17
9. CONVECTION BOX INSTALLATION
19
9.1 Method 1- Front Fixing to Fireplace Surround
19
9.2 Method 2 - Cable Retention
20
9.3 Floor Sealing (All installations)
22
10. BURNER & SUPPLY PIPE INSTALLATION
22
11. FITTING THE FRONT SURROUND
23
12. CERAMIC COALS INSTALLATION
24
13. FIREFRONT CASTING8INSTALLATION
26
14. FULL OPERATING CHECKS
26
15. SPILLAGE & FLAME SUPERVISION CHECKS
27
15.1 Check for Spillage
27
15.2 Flame Supervision & Spillage Monitoring System
28
16. FINAL REVIEW
29
17. SERVICING & PARTS REPLACEMENT
30
17.1 Checking the aeration setting of the burner.
30
17.2 To Remove the Ignition Microswitch
31
17.3 To Remove the Gas Shut-Off Microswitch
31
17.4 To Remove the Fire Front Surround
32
17.5 To Replace the Control Slide Button
32
17.6 To Remove the Burner Unit
32
17.7 To Remove the Electronic Ignition Generator
33
17.8 To Remove the Thermocouple Interrupter Block
33
17.9 To Remove the Pilot Unit
34
17.10 To Remove the Shut-Off Tap
34
17.11 To Remove the Gas Flow Rate Controller
35
17.12 To Replace the Burner
36
17.13 To Remove the Main Burner Injector
36
17.14 To Remove the Appliance from the Fireplace
36
18. SHORT LIST OF SPARES
38
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INSTALLER GUIDE

1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling
!The lifting weight of this appliance with the surround removed is 8.4 kg.
!One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
!
When lifting always keep your back straight. Bend your legs and not your back.
!Avoid twisting at the waist. It is better to reposition your feet.
!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
!
Always grip with the palm of the hand. Do not use the tips of fingers for support.
!Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
!Use gloves to provide additional grip.
!Always use assistance if required.
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INSTALLER GUIDE

2. APPLIANCE DATA
This product uses fuel effect pieces and a burner compartment rear wall
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure to these materials may cause irritation to eyes,
skin and respiratory tract. Consequently, it is important to take care when
handling these articles to ensure that the release of dust is kept to a minimum. To
ensure that the release of fibres from these RCF articles is kept to a minimum,
during installation and servicing we recommend that you use a HEPA filtered
vacuum to remove any dust and soot accumulated in and around the fire before
and after working on the fire. When replacing these articles we recommend that
the replaced items are not broken up, but are sealed within a heavy duty polythene
bag, clearly labelled as RCF waste. This is not classified as “hazardous waste” and
may be disposed of at a tipping site licensed for the disposal of industrial waste.
Protective clothing is not required when handling these articles, but we recommend
you follow the normal hygiene rules of not smoking, eating or drinking in the work
area and always wash your hands before eating or drinking.
This appliance does not contain any component manufactured from asbestos or
asbestos related products.
* When converted using Kit 0595221
The appliance data label is located on a plate at the base of the fire. This can be seen by
removing the lower frefront casting.
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INSTALLER GUIDE
Gas Natural (G20) Propane (G31) *
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)
Input - Min. (Gross) 2.7kW (9,212Btu/h) 4.3kW (14,670Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0 mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Stereomatic Cat 82 - 069 Stereomatic Size 128
Pilot & Atmosphere Sensing
Device Copreci Ref. O.D.S
21500/166
Copreci Ref. O.D.S
21500/166 Fitted with RBM
180 - 02 injector
Ignition Electronic
(Battery 9V PP3) Electronic (Battery 9V PP3)
Aeration See section 17.1 Non-adjustable

3. GENERAL INSTALLATION REQUIREMENTS
3.1 The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances are
installed by competent persons in accordance with the current edition of the Gas Safety
(Installation and Use) Regulations. Failure to install the appliance correctly could lead
to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its
members to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards: -
BS 715 BS 1251 BS 1289 Part 1 BS EN 1806
BS 4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1
BS 6461 Part 1 BS 6891
In England and Wales, the current edition of the Building Regulations issued by the
Department of the
Environment and the
Welsh Office
In Scotland, the current
edition of the Building
Standards (Scotland)
Regulations issued by
the Scottish Executive.
In Northern Ireland, the
current edition of the
Building regulations
(Northern Ireland) issued
by the Department of the
Environment for
Northern Ireland.
In the republic of Ireland
the installation must be
carried out by a
competent person and
installed in accordance with:
a) The current edition of IS 813 “Domestic gas installations”
b) All relevant national and local rules in force.
c) The current building regulations
Page 6
INSTALLER GUIDE
Figure 1. Hearth and Fireplace Opening Dimensions

Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
3.2 In the United Kingdom, as supplied, this appliance can be installed in the
following situations: -
3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any
obstruction, and with any damper or restrictor plate in the chimney removed or secured,
and having a minimum effective flue height of 3m (10ft). A masonry chimney having a
correctly installed flue liner to BS715 and with a minimum flue diameter of 125mm is
also acceptable. Chair brick removal may not be required providing at least 50mm
clearance is available from the flue outlet to any fireplace component.
3.2.1.1 ‘Hole-in-the-wall’ Installations
! It is recommended that a hearth should be installed as in figure 1.
!
If a hearth is not fitted, the fire must be installed so that the distance from the
base of the fireplace opening in the wall to the finished floor level is at least 72mm.
3.2.2 To a fireplace incorporating a metal flue box conforming to BS715 with a
minimum internal depth of 195mm. Incombustible mineral wool insulation of not less
than 100mm thickness must be applied to the top surface of the firebox (See figure 2)
and it must stand on a non-combustible hearth. See figure 1.
3.2.3 To a fireplace that has a precast
concrete or clay flue block system
conforming to BS1289 or BS EN
1806. The appliance is suitable for
installations conforming to older
versions of BS1289 as well as the
current edition. The flue blocks must
have a minimum width not less than
63mm and a cross-sectional area not
less than 13,000mm2.Older editions
of BS1289 required a cross-sectional
area of 13,000mm2. The current
revision of the standard requires
16,500mm2. This appliance is
suitable in both cases. The total depth
of the opening measured from the
finished front of the fireplace
(Including plaster, surround etc.)
Page 7
INSTALLER GUIDE
Figure 2. Metal Flue Box

must be not less than the dimension shown in figure 3.
The current versions of BS1289 and BS EN 1806 recommend that there should be an air
space or insulation between the flue blocks and the plaster because heat transfer may
cause cracking on directly plastered flues. However, generally this appliance is suitable
for installations under all circumstances unless there is a history of cracking problems.
Remember that faults such as cracking may be caused by poorly built and restrictive
flues, e.g. mortar extrusions, too
many bends, flue heights below
three metres, restrictive
terminations, etc.
3.2.4 If the fireplace opening is
greater than the acceptable
dimensions given in this guide,
do not use the back of a fire
surround or marble to reduce the
opening. This may cause
cracking of the surround back or
marble.
3.3 The following flues are
suitable:
! 225mm x 225mm
conventional brick flue.
If a flue liner is used, it must be a
minimum of 125mm diameter.
The liner must be sealed to the
surrounding area above the
fireplace opening and to the top
of the chimney. An approved
terminal must be fitted.
! 200mm diameter factory
made insulated flue manufactured
to BS 4543.
! A properly constructed precast flue conforming to B.S 1289 or BS EN 1806.
!
A flue pipe with a minimum diameter of 175mm. See B.S 6461 Part 1 for suitable
materials. Metal flue pipes must comply with B.S 715.
! Single wall, twin wall or flexible flue liner of minimum diameter 125mm. The
materials used are stainless steel or aluminium as specified in B.S. 715.
3.3.1 The minimum effective height of the flue must be 3m.
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INSTALLER GUIDE
Figure 3. Pre-cast Fireplace

3.3.2 The flue must be clear of any obstruction and its base must be clear of debris.
3.3.3
The flue must be completely sealed so that combustion products do not come into
contact with combustible materials outside the chimney.
3.3.4 The flue must serve only one fireplace.
3.4 The flue must conform to BS 5440: Part 1 in design and installation.
The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum equivalent
height of the flue
shall be 2.0m of 125mm dia. flue pipe.
3.5 The flue must not be used for any other appliance or application.
3.6
Any chimney dampers or restrictors should be removed. If removal is not possible
they must be fixed in the open position.
3.7
If the appliance is intended to be installed to a chimney, which was previously used
for solid fuel, the flue must be swept clean prior to installation. All flues should be
inspected for soundness and freedom from blockages.
3.8
If the fireplace opening is an underfloor draught type, it must be sealed to stop any
draughts.
3.9 The appliance must be mounted behind a non-combustible hearth (N.B.
conglomerate marble hearths are considered as non-combustible). The appliance can be
fitted to a purpose made proprietary class “O”-150°C surround. The hearth material
must be at least 12mm thick. The periphery of the hearth (or fender) should be at least
50mm above floor level to discourage the placing of carpets or rugs over it.
The appliance must not stand on combustible materials or carpets (See figure 1).
3.10
The front face of the fireplace should be reasonably flat over the area covered by
the convector box top and side flange seals to ensure good sealing. These faces should
be made good if necessary. The fireplace floor should be reasonably flat to ensure that a
good seal with the convector box can be made.
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INSTALLER GUIDE

3.11 The minimum height from the top surface of the hearth to the underside of any
shelf made from wood or other combustible materials is detailed below.
• For a shelf up to 150mm deep: Minimum height = 750mm.
• For a shelf deeper than 150mm: 150mm + 12.5mm for every 25mm depth over
150mm. (See Graph 1)
3.12 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance. Please
bear this in mind when installing.
3.13
The appliance must not be installed in any room, which contains a bath, or shower
or where steam is regularly present.
3.14
An extractor fan may only be used in the same room as this appliance, or in any
area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on in
this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
3.15 Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and
in IE reference should be made to the current edition of IS 813 “Domestic gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available
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INSTALLER GUIDE
Graph 1. Combustible shelf clearances