Van Mark Trim-A-Gutter TAG50 User manual
Price $10.00 US
Trim-A-Gutter
™
Model TAG50
Shown with UniLegs™ UNL1 (sold separately)
Save This Guide
For Reference!
Table of Contents
Tool Setup, Bending Brakes.............................2
Tool Setup, Metal Master
®
20...........................3
Tool Setup, With UniLegs
™
...............................4
Forming Gutter-Hood
........................................4
Existing Gutter Installation
................................5
Forming End-Caps, Miters, & Valleys
...............6
Template
...........................................................6
New Gutter Installation
.....................................6
Example Proles/Uses
......................................7
Care & Maintenance
.........................................7
Parts List..........................................................8
Patent No’s. 7,500,375 7,707,781 Canada Patent No. 2,598,976
Trim-A-Gutter
™
Model TAG50
Shown with Metal Master
®
20 Brake & UniStand
™
Tool Support (each sold separately)
Gutter Hood Tools & Accessories
New Construction and Retrot
Includes 5" & 6" Gutter Installations
Trim-A-Gutter
™
Model TAG50
Shown with Mark II
™
TrimMaster
®
Brake & UniLeg
™
Tool Supports (each sold separately)
-2
Right
Mounting Bracket (K)
Left Mounting
Bracket (J)
For all Mark Series Brakes
For all Trim-A-Brakes & J-Brakes
For all brakes
Front
of
B
r
a
k
e
U
se this diagram as a reference for parts/hardware called out
in these next 2 pages, though each part may only be called
out once in each step. Tools needed: Phillips screwdriver, slot-
ted screwdriver and a 7/16 wrench, or socket wrench.
N
ote: Whether mounting your Trim-A-Gutter™ to a Van Mark brake or mounting on optional UniLegs™ for use with any
brake, knowing beforehand which holes in the mounting brackets apply to your particular Trim-A-Gutter/brake setup will
save you time and eort. Please look over the hole locations above and determine which setup below applies to you before
proceeding.
Setup Note:
Determine the type of Van Mark brake you use and follow the instructions in that column to mount your new tool. For all other brakes you must purchase a set of UniLegs and follow
.steps 1-6 “Tool Setup on UniLegs” at the bottom half of page 3.
Install &
hook these 2 rst
.
MARK SERIES™BRAKES
1
As seen in the mounting bracket drawing above, use
holes Oand Qwhen mounting right bracket K and left
bracket J on either side of center casting.
2
Insert hex head screw Cdown front hole Oof righ
t
bracket K. From below, place washer Fonto threads an
d
start hex nut G.Insert hex head screw Cdown front hole Q
of right bracket K. Again place washer Fonto threads an
d
start hex nut G. Place bracket Kover rails letting washers F
Add these 2 next
to capture brake
rails (see detail C)
3
Insert hex head screw Cdown rear hole of O
,wolebmorF.
place washer Fonto threads and start hex nut G. Insert he
x
head screw Cdown rear hole Q. Again place washer Font
o
threads and start hex nut G
should now be captured.Repeat procedure on other side of cen-
ter casting with left bracket Jthen continue to step 4, page 3.
TRIM-A-BRAKE II
™
& J BRAKES
™
1
As seen in the mounting bracket drawing above, use
holes Oand Pwhen mounting right bracket K and left
bracket J, on either side of center casting.
2
Insert hex head screw Cdown front hole Oof right brack-
et K. From below, place washer Fonto threads and start
a
hex nut G. Lower front of bracket over base rail until w
asher
F C do
wn
rear hole of O.From below, place washer Fonto threads
and
start a hex nut Gto capture front base rail.
3
Position spacer Hbetween bracket Kand rail,align holes.
Insert Hex Hd screws Ddown holes. From below, place
washers Fonto threads and start hex nuts G to capture rail
(see Detail D). Repeat same procedure on opposite side of
center casting with left bracket Jthen continue to step 4,
page 3.
TRIM-A-BRAKE I™
1
As seen in the mounting bracket drawing above, use
holes Oand Pwhen mounting right bracket K and left
bracket J on either side of center casting.
Install & hook
these 2 first!
2
Insert hex head screw Cdown front hole Oof bracket K.
From below, place washer Fonto threads and start a hex
nut G. Insert hex head screw Cdown front hole Pof right
bracket K. Again place washer Fonto threads and start hex
nut G. Place bracket over rails letting washers Fhook over
Add these 2
next to capture
brake rails
3
Insert hex head screw Cdown rear hole of O,wolebmorF.
place washer Fonto threads and start hex nut G. Insert hex
head screw Cdown rear hole P. Again place washer Fonto
threads and start hex nut G
should now be captured.Repeat procedure on other side of cen-
ter casting with left bracket Jthen continue to step 4, page 3.
Detail A
Detail C Detail E
Spacer
Install &
hook these
Center Casting Center Casting Center Casting
Detail D
Detail B
Detail B
Long Fast Pin 2 ea.
Short Fast Pin 4 ea.
Hex Head Small
10 ea.
Hex Hd Long
4 ea.
Knob 6 ea.
Washer
8 ea.
Locknut
12 ea.
Spacer
2 ea.
(L)
UniMount™
Assembly
1 1/2”
4
Place rail
L
alongside right bracket
K with 5/16” hole to front
of brake. Slide hex head portion of screw C
down track and
extend through 2nd hole from end of bracket
K
as shown (see
center arrow). Start knob
E
onto threads and leave loose for now.
Repeat this procedure with remaining rail
L and left bracket J.
5
Align front hole in rail
L
with front hole in bracket
K. Insert
Fast Pin A
through front hole in rail, then through bracket.
Repeat this procedure with remaining rail
Land bracket J.
6
Start knob
E
2 or 3 turns onto the threads of a hex head screw
C.
Slide hex head portion of screw into track of rail L
1 ½” and leave
loose. Repeat this procedure with remaining rail
L.
7
Ensure left & right rails L
are 34 ¼”apart to receive the slotted
brackets on bottom of tool. After aligning the slots with knob
threads, slide tool onto rails until slotted brackets are
FLUSH
with
ends of both rails (see Detail F). Tighten knobs on both sides.
Ensure rails and brackets are positioned squarely on brake then
tighten all fasteners, knobs
Eand locknuts G
securely in place.
Check all fasteners and knobs often and tighten as needed.
8
Install the roller handle over the handle plugs and insert
short fast pins B
through holes. Reverse procedure to remove
handles when tool is being stored or transported.
9
To install the bending leaf handle, align holes in ends of tube
with holes in handle plugs. Insert short fast pins B as shown.
Flush
Flush
Mounting
Rail Track L Bracket K
Brake
Rail Track
I
Slide two hex head screws Cinto tracks in bottom of brake
rail. Extend bracket Kover screw threads and tighten with
knobs E. Ensure bracket Kis FLUSH as shown. Slide two hex
screws Cinto mounting rail track Land through holes in
bracket K. Tighten rmly with lock nuts G. Repeat procedure
on opposite side of brake facing away. Note: Use illustration
below for assistance.
2
Start a knob Eonto a hex screw C
and slide into mounting
rail track approximately 2 inches. Loosen slotted brackets
from under tool and slide even with mounting rails keeping
tool centered between the mounting rails. Slide the slotted
brackets over the screws until FLUSH with mounting rails. Tight
-
en knobs Esecurely. Now tighten lock nuts G
. To remove tool,
loosen knobs Eand slide o from mounting rails.
3
Firmly tighten all knobs Eand lock nuts G
. Install the rolling handle and the bending leaf handle to complete the setup of the tool. Check the tool often for looseness and tighten as needed. Make sure
the tool is free from dirt and debris which can damage tool and mar material. Do not lean against tool as tipping or damage can occur. Do not use the reinforcement clip when working with standard
trim coil. Refer to step 4 Forming Gutter-Hood for instructions on using the reinforcement clip to make hood from stier gutter-coil material. Note: Except for the special instructions seen above for mount-
ing Trim-A-Gutter™ to the wider 20" throat brakes, all other instructions should be followed.
Track
Slotted
brackets go outside of rails
Detail F
Go online or click the link below for
additional Instructions, Tips and How To’s
http://www.van-mark.com/Roong/TrimAGutt/tag_over.html
Remove tool before moving
or transporting around job.
-4
Detail G
1
Lay out rails Las shown with screw tracks facing up. Insert
the hex head portion of screw Cinto each track (see Detail
G). With bracket Kfacing downward, align holes (indicated by
arrows), with hex head threads and lower into place. Tighten
bracket snugly against rails with locknuts G.
2
From opposite end of rails, again insert the hex head portion
of screw Dinto each track. Align holes in bracket Jwith hex
screw threads and lower into place. Install locknuts H. Square
up assembly and tighten all fasteners. Ensure all hole locations
match those in drawing before proceeding.
3
Position a UniLeg
™
at each end of rail assembly with the ex-
tended brackets facing the same direction as the leg ares
(see Side View). Align rail anges with retainer hooks on top of
UniLegs
™
and slide into place (see Detail H). Note: Ask for help
holding UniLegs
™
apart during this step if needed.
Caution: To prevent the tool from tipping during use, always ensure the extended portion of the bracket is facing the same direction as the
leg are (see step 3 above). Always situate tool on level ground
4
To nish installing the rail assembly, loosen each T knob and
extend latch plates up and over rail ange (see detail). Tight-
en T knobs snugly in place. Check T knobs often and tighten as
needed.
5
Insert a hex screw C through the outward hole of the extend-
ed portion of the bracket K. Start a knob E several threads
onto the hex screw D and leave loose for now. Repeat same pro-
cedure on opposite side of rail assembly.
6
Align slotted brackets on underside of tool to outside of ex-
tended brackets Kand J. Align slots with hex screw threads
and slide in place to a complete stop. Tighten knobs Fsnugly.
Install handles referring to Steps 8 & 9 on Page 3.
Note: General knowledge in the installation of gutters and/or roong eld will be very helpful in using these guidelines. Please take time to read this User Guide before getting
started. In this section, we will show how to form basic gutter-hood from standard trim coil.
1
Cut a blank up to 50 inches long and to the desired width.
Insert edge fully into slot with nish side (the side exposed
to the weather), facing as shown. Bend upward 90˚ to create a
1/2" ange.
2
With nish side of material facing downward, slide at end
between roller and anvil until the 1/2" ange is fully seated
in notch. Note: The 1/2" ange must be exact to work properly
with brackets.
3
Lift roller handle to a complete stop to form the radius. Note:
When forming standard trim-coil, use of the reinforcement
clip (step 4), is unnecessary.
4For gutter-coil, insert blank per Step 2 above and slide re-
inforcement clip in place. Lift roller handle to form radius
without allowing blank to touch or hit the clip which can cause
damage to material.
5
Return roller to the starting position and remove reinforce-
ment clip if in use. Rotate blank and slide from tool. Note:
Practice with smaller lengths until satised with results.
6Cut a 3” or 4” strip and perform steps 1, 2 and 3 above. This
will become your template to use throughout the job and will
be further explained in the remaining steps.
Pre-Installation Note: Most trim/gutter coil comes from the factory with a glossy, or shiny nish which can cause rain to overshoot the gutter opening (similar to water running o
a waxed car). This is a common occurrence in the gutter/leaf protection industry and should be discussed with the property owner. Normally, the gutter-hood loses it’s shiny nish after
a short time of exposure to the elements with the water then wrapping around the gutter-hood and falling into the gutter trough the way it’s supposed to. One solution, for those who
don’t want to wait for Mother Nature to do her thing, is to remove the shiny nish on the gutter-hood surface by lightly wiping it with a Scotch-Brite® type pad so it dulls the surface
slightly. This should allow the water to properly adhere to the gutter-hood until it is deposited into the gutter trough. Note: Scotch-Brite® is a registered trademark of the 3M corporation.
Detail H
Detail
Extended Bracket
Side View
Leg Flare
Rail Assembly
The following instructions are to be used as a guideline on getting up and running with Trim-A-Gutter™Tools and Hardware. Before getting started, it is recommended that you check the
entire gutter system for problems, such as clogged downspouts, leaks or rotted wood, before installing gutter-hood. Use these guidelines for installing new 6" brackets as well. Check
end caps, outlets and seams for water-tightness. Keep in mind Trim-A-Gutter™gutter-hood will not make the gutter system waterproof, only leaf resistant.
1
Clear all leaves and debris from gutter and downspouts. Check entire gutter system
for loose spikes/seams and miters. Other problem areas, such as improperly installed
gutters and downspouts should be corrected before installation.
2
Pre install anchor screw into bracket. Near the gutter end-cap, lower back of bracket
into gutter and insert front into gutter channel until hook catches lip (Detail A). Next,
lift bracket until bottom is level. Hold firmly in place and drive anchor into fascia (Detail
B). Note: If loose or no lip exist in channel, install 3/8 ”stainless screw thru channel and
into slot (Detail A).
1st
3rd
2nd
3
Install second bracket approx. 24” from 1st. Install 3rd bracket 1/2” in from end of the
first gutter-hood section. This bracket will also serve as the 1st for the next section of
gutter-hood which will overlap the 1st (or under depending upon prevailing wind direc
-
tion). Note: For extreme weather conditions, install additional brackets.
4
Carefully pinch up the tabs along the course of shingles the gutter-hood will be go
-
ing under. To prevent puncturing/breaking the shingle tabs, work the pinch bar side
to side as opposed to up and down. Note: Care should be given to older shingles which
become brittle over time.
5
Situate the template into bracket and onto roof area. Mark point in template where you
want to match roof pitch (as shown), and make bend. The area below the bend line
must maintain a slight pitch for positive drainage.
6
After forming gutter-hood, transfer bend line from template onto piece. Place piece
into the brake aligning the bend line with the stainless edge. Bend upward until the
piece matches the template to create the first section of gutter-hood.
7
Tuck top of gutter-hood under loosened shingle tabs and fasten 1/2" flange into first 2
brackets using 3/8" stainless screws (see Detail). Leave the 3rd bracket free until next
section of hood is lapped. Reseal shingles by applying a bead of roof cement under each
tab. Allow tabs to fall back in place ensuring no roof cement is visible, or exposed.
8
Lap the next section of gutter-hood over/under the 1st section to a point where both
ends are centered over a bracket. Install the 3/8" stainless screw thru lap and into
bracket. With your template, continue installing brackets and sections in this manner
until complete. Note: When using gutter coil place lap between 2 brackets (see Detail).
Detail
Gutter-Coil
Cement
BEND LINE
BEND LINE
Detail
Option 1. Install gutter-hood 2-3 inches past end of gutter. Cut away the nose
portion extending past the end cap. Trim the excess apron to edge of roof. Bend
flap downward 90°, and trim along roof edge. Option 2. Use template* (above), to transfer dimensions onto material. Trim
and bend piece to fit profile. Bend flange 90° and install a 3/8" self-drilling
stainless screw at each end and bottom tab.
Miter. For hip roofs or returns, trim 1st section 50° and 2nd 45°. Butt the two
sections along miter line. The extra 5° is used to conceal any gap between the
miters and can be bent over to fit the contour of the ridge caps. Slide top edges under
ridge cap. Once satisfied, fasten sections into brackets. Install splash guard* using
3/8" self-drilling stainless screws.
Valley construction will vary from job to job. For typical installation, run 1st
section past the miter line and trim the next piece even with the miter line.
To prevent water run-off, add a splash guard* as shown using 3/8" self-drilling
stainless screws.
Two common installations for Trim-A-Gutter™are fascia and roof mount. What style you use will depend on preference and job dimensions. Use these details as a guide
in choosing. Note: It is the responsibility of the installer to ensure work conforms to building code and sound gutter/roof installation practices.
1
Hang gutters as you normally would using Trim-A-Gutter™brackets & anchor
screws. Design gutter-hood to terminate either at the top of fascia with a 90°
flange (A) leaving room for drip edge, or (B), make bend 180° downward leading
into gutter. Create a template of your profile as previously explained. Follow steps
2-8, as they apply, in the Existing Gutter Installation section.
2
Next, install drip edge, underlayment and roofing per manufacturers instruc-
tions. Note regarding miters and end-caps: Due to the wide range of applica-
tions seen in residential gutters and roofing, it would be virtually impossible to
outline detailed steps for making and installing them all here. We recommend
using scrap to make practice bends until you are satisfied with your results.
*To download a splash or end-cap template, go to www.
van-mark.com and navigate to the Trim-A-Gutter
™
Instal-
lation page. Scroll down and click either the splash or
end-cap image.
3/12 Pitch-Under Shingle 3/12 Pitch-Over Shingle
12/12 Pitch-Over Shingle 12/12 Pitch-Fascia Mount
8/12 Pitch-Over Shingle 18/12 Pitch-Mansard
Common Roof/Gutter/Fascia Proles
Finish Side
3/8" Max.
7/16" Min.
1. Insert blank 1/2" into brake, lock in place. Bend 130° (max. bend on brake).
2. Remove from brake, turn around and reinsert to 3/4", lock in place. Bend 90°.
3. Unlock brake and slide out 3/4", and re lock. Make bend 30°.
4. Unlock brake and slide out approx. 3". Make bend 60°.
5. Unlock & slide out approx. 3.5 to 4". (to achieve 5" bracket span). Bend 90°.
Ogee Gutter
Gutter-Cover
Fascia Trim
Bracket
Shingle
Starter
Underlay
Rafter
Anchor
Stainless Screw Drip Edge
Roof Board
Fascia
Shingle
Example Side Elevation
7-
Detail
Bend Line
Low Profile. Install gutters using brackets & anchor screws. Create a template based
on this profile remembering to keep a downward pitch from the bend line to the nose.
Install drip edge and underlayment, then sections of gutter-hood based on your template.
Install shingles even with bend line. Note: You may install hood under the 1st course of
shingles provided the gutter is low enough to maintain the downward pitch from the bend
line to the nose.
Dome Profile. Install 1st course of shingles. Determine whether gutter-hood will
go under the 2nd or 3rd course of shingles. Create a template of this profile and
mark your bend line as previously described. With this particular design being more
visible , match the gutter color as closely as possible for seamless integration.
Your new Van Mark tool has been calibrated and adjusted at the factory and is ready to go. Follow these steps for optimum performance and installation of gutter-hood.
1. When mounting to your Van Mark brake, always ensure brake is level on stable footing. 1. For best results, use a screw gun with adjustable torque settings.
2. Never lean or place weight on tool once mounted as tipping can occur. 2. Pre install anchor screw into bracket until barely visible out the back.
3. Keep bending leaf hinge and slot free from debris (no. 17 & 23 on your parts list). 3. Hold bracket firmly in place while driving anchor screw into fascia.
4. Always remove tool from your brake before transporting to and from the job site. 4. Do not over-torque anchor screws and cover screws which can twist off heads.
5. Check all fasteners and knobs often and tighten as needed. 5. Do not set ladders against nose of gutter-hood as slipping or damage can occur.
6. Clean and lubricate tool with light spray-lubricant before use, or as needed. 6. Ensure you have adequate amount of brackets and anchor screws before starting job.
7. Keep hands and fingers away from moving parts while setting up and using tool. 7. For added durability and strength, increase the amount of brackets per section.
8. Never expose tool to rough loading/unloading, bumps and knocks as damage will occur. 8. Form gutter-hood blanks (without the roof pitch bend), at the shop between jobs.
9. For balance, always mount tool as close to the center of the brake as possible. 9. Download & print sales literature from Van Mark’s web site for customer presentations.
Although Van Mark undergoes extensive research on all our products, including the Trim-A-Gutter™ gutter-hood forming tool, it is the sole responsibility of the user for the correctness of
installing gutter-hood to any gutter, fascia and/or roofing system, whether new or retrofit construction. Use the instructions provided here, including the following profiles, as an example on
getting started with Trim-A-Gutter™. Van Mark cannot be held liable for any damages arising from the installation of gutter-hood, hardware, gutter, fascia and/or roofing. As with other Van
Mark tools, we recommend that you make practice shapes with scrap until satisfied with your results.
About Various Roofing Materials: Some types of roofing systems exist which may limit, or prevent the use of some applications of gutter-cover due to their rough uneven surfaces. Examples would in-
clude shake, tile and slate, as well as their simulated counterparts. Applications of fascia mount, or gutter-cover installed under these materials may work well and is left to the discretion of the installer.
The Trim-A-Gutter
™
TAG
50
Tool Installation Tips
Trim-A-Guer™Parts List Effective 12-15-14
For Quick “Same Day Shipment” Order Early
Order Toll-Free 24 Hrs Call Free 1-800 Van Mark Fax Free 1-888 Van Mark
Ref Description Part No Ref Description Part No Ref Description Part No
1End Block Screw 2067 17 Body 4618 40 UniMount
™
Assembly 3097
2Anvil Lock Screw 2014 18 Name Plate 4628 41 1/4-20x5/8 Hex Hd 2058
3Anvil Bracket Screw 2010 21 Roller Handle 4053 42
1/4-20x1 1/4 Hex Hd Cap
2043
4Lower Rail Screw 2064 22 Roller Handle Grip 4625 43 1/4" Nyloc Nut 2313
5Roller Tube Bearing 4604 23 Bending Leaf 4620 44 Lock Knob 2072
6Roller Support Bearing 4605 24 Leaf Handle 4622 45 1/4" Flat Washer 2512
7Support Bearing Screw 2049 29 Bending Leaf Stub 4623 46 5/16 x 2½" Fast Pin 2715
81/4 x 1" Fast Pin 2710 30 Roller Handle Stub 4110 47 3" Right Body Bracket 4632R
9Stainless Steel Anvil 4606 33 Anvil Spacer 4631 48 3" Left Body Bracket 4632L
10 Roller Tube 4608 34 Leaf Handle Grip 4626 49 Rail 4634
11 End Block 4610 35 Bearing Brkt. Screw 2053 50 Right Bracket 4633R
12 Pivot Block 4611 36 5/16" Flat Washer 2505 51 Left Bracket 4633L
13 Lower Rail 4612 37 Roller Stub Screw 2006 52 Spacer 4635
14 Roller Axle 4614 38 Leaf Stub Screw 2070
15 Bearing Bracket 4617 39 5/16" Lock Washer 2504
16 Reinforcement Clip 4616 41 1/4-20x5/8 Hex Hd 2058
Trim-A-Gutter.indd User Guide 16 msd/ee
013012 rev. 062215
©
2011, 2015 Van Mark Products Corp. F585
VAN MARK PRODUCTS CORPORATION
24145 Industrial Park Drive, Farmington Hills, MI 48335-2864 Michigan 1-248-478-1200
Call Free 1-800-VAN-MARK (1-800-826-6275) Fax Free! 1-888-VAN-MARK (1-888-826-6275)
Note: Price subject to change without notice. Call for current prices before quoting.
Orders must include model and
serial no in order to guarantee cor-
rect parts are shipped.
$25.00 minimum order. F.O.B.
Farmington Hills, MI.
Payable in U.S. funds only.
Trim-A-Gutter™ TAG50
PN4637
6" Bracket
Available in 100 and 500 pc kits
PN4630
5" Bracket
Available in 100 and 500 pc kits
PN2069
3" Anchor Screw
Available in 100 and 500 pc kits
PN2068
Cover Screw
Available in 100 and 500 pc kits
PN4629
Bit Driver
UniLeg™
Supports
Foreign Patents PendingForeign Patents Pending
