Applifast 2581 Series User manual

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2581 2582 2583 Hydraulic Installation Tools e 0
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@ 5 2581 2582 2583 Hydraulic Installation Tools
Safet Instructions
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2581 2582 2583 Hydraulic Installation Tools (HK1173) e 5
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can
experience discomfort in the hands, arms, shoulders,
neck or other parts of the body.
2. When using tool, the operator should adopt a
comfortable posture while maintaining a secure footing
and avoid awkward or o balanced postures.
3. The operator should change posture during extended
tasks to help avoid discomfort and fatigue.
4. If the operator experiences symptoms such as
persistent or recurring discomfort, pain, throbbing,
aching, tingling, numbness, burning sensations or
stiness, these warnings should not be ignored. The
operator should tell the employer and consult a
qualified health professional.
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing
inserted tool or accessory.
2. Use only sizes and types of accessories and
consumables that are recommended. Do not use other
types or sizes of accessories or consumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool
and of trip hazards caused by the air line or hydraulic
hose.
2. Proceed with caution while in unfamiliar surroundings;
there could be hidden hazards such as electricity or
other utility lines.
3. The assembly power tool is not intended for use in
potentially explosive environments.
4. Tool is not insulated against contact with electrical
power.
5. Ensure there are no electrical cables, gas pipes, etc.,
which can cause a hazard if damaged by use of the
tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent,
disabling hearing loss and other problems such
as tinnitus, therefore risk assessment and the
implementation of proper controls is essential.
2. Appropriate controls to reduce the risk may include
actions such as damping materials to prevent workpiece
from 'ringing'.
3. Use hearing protection in accordance with employer's
4
instructions and as required by occupational health and
safety regulations.
4. Operate and maintain tool as recommended in the
instruction handbook to prevent an unnecessary
increase in the noise level.
5. Select, maintain and replace the consumable/ inserted
tool as recommended to prevent an unnecessary
increase in noise.
6. If the power tool has a silencer, always ensure that it
is in place and in good working order when the tool is
being operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to
the nerves and blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions
and keep hands warm and dry.
3. If numbness, tingling, pain or whitening of the skin
in the fingers or hands, stop using the tool, tell your
employer and consult a physician.
X. HYDRAULIC TOOL SAFETY INSTRUCTIONS:
A WARNING: Do pull
1. Carry out a daily check for damaged or worn hoses or
hydraulic connections and replace if necessary.
2. Wipe all couplers clean before connecting. Failure to do
so can result in damage to the quick couplers and cause
overheating.
3. Ensure that couplings are clean and correctly engaged
before operation.
4. Use only clean oil and filling equipment.
5. Power units require a free flow of air for cooling
purposes and should therefore be positioned in a well
ventilated area free from hazardous fumes.
6. Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement of
the tool can cause serious injury.
7. Be sure all hose connections are tight.
8. Wipe all couplers clean before connecting. Failure to do
so can result in damage to the quick couplers and cause
overheating.
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@ 2581 2582 2583 Hydraulic Installation Tools
Description
Specifications
A
°°
5
B
C
Where the following trade names are used in this manual, please
note:
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2581 2582 2583 Hydraulic Installation Tools @ 5
Principle of Operation
Tool Set-u
DANGER ZONE
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@ 2581 2582 2583 Hydraulic Installation Tools
Optional Equipment
To
®
®
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™
77-7
6
7
7
6
in cm)
in cm)
in cm)
Sticker Locations
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2 , LIN
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A B
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2581 2582 2583 Hydraulic Installation Tools e 5
Preparation for Use
Read all WARNINGS and CAUTIONS before operating or performing maintenance on HUCK
equipment.
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Tool's
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@ 2581 2582 2583 Hydraulic Installation Tools
Operating Instructions
FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD.
A
A
Hydraulic Fittings
110439
Female
Connector
504438 O-ring 501102 Back-up Ring
110438
Male
Connector
Use a fine India stone to remove any nicks or burrs from
these areas to prevent damage to O-ring of Female
9
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2581 2582 2583 Hydraulic Installation Tools e 5
Maintenance
A
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10
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Disassembly
&
WARNING
(ure 6)
(Figures
6
(Figure 10)
11
(Figure
123112-1
�o
t
1 sho
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2581 2582 2583 Hydraulic Installation Tools e
Assembly
GD Ring
Note (-
Poea/
Orientation
NOTE: To keep
polyseal in front gland, push front wiper housing
into front gland. Hold housing against polyseal
while pressing front gland/polyseal onto piston.
12
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@ 5 2581 2582 2583 Hydraulic Installation Tools (HK1173)
2581 & A2581 Head and Handle Assembly
NOS:
2581, 2581-2,
2581-25,
2581-38
2581-500
2581-750
See gure 12 for 2581 Trigge Hoses, and Co part numbers.
See gure 13 for A2581 Trigger and Hoses Part numbe.
Figure 9
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2581 2582 2583 Hydraulic Installation Tools (HK1173} @ 5
2582 & A2582 Head and Handle Assembly
NOS:
. � '
2582, 2582-2,
2582-25
2582-625,
2582-625-25
2582-500
N/A
Figure 10
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@ 5 2581 2582 2583 Hydraulic Installation Tools (HK1173)
2583 & A2583 Head and Handle Assembly
124
NOS:
andle
See gure 12 for 25 Trigge Hoses, and Cord part numbers.
See gure 13 for A25 igger and Hoses Part numbe.
15
Figure 11
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2581 2582 2583 Hydraulic Installation Tools (HK1173) @ 5
I
*
16
Figure 12
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@ 5 2581 2582 2583 Hydraulic Installation Tools (HK1173)
A2581, A2582, A2583 Trigger and Hoses
See r 2581 and A2581 Head Assembly part numbe.
See r 2582 and A2582 Head Assembly part numbe.
See r 2583 and A2583 Head Assembly part numbe.
1
Figure 13
124889 Air Hose and ger Assembly
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2581 2582 2583 Hydraulic Installation Tools e
Troubleshooting
18
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e 2581 2582 2583 Hydraulic Installation Tools (HK1173)
Limited Warranties
Limited Lifetime Warranty on Bob Tail® Tools:
Two Year Limited Warranty on Installation Tools:
90 Day Limited Warranty on Nose Assemblies and
Accessories:
Tooling, Part(s) and Other Items not manufactured by
Huck:
Huck Installation Equipment:
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applifast.com
251 Cree Crescent, Winnipeg, MB Canada R3J 3X4
T
el
: 204 837 8361 •1 800 563 1293
info@applifast.com
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