VanLab Ford Transit Passenger Assembly instructions

Fitting Guidelines
1

VANLAB FITTING GUIDELINES 2
Ford Transit Passenger

Parts
VANLAB FITTING GUIDELINES 3
105x 28x 18x 20x 90x 30x 15x400x
9x
LARGE HINGE +
folding bracket

Conten
t
The Rules & Process
Section A
Section B
Section C
Section D
Finishing Touches
VANLAB FITTING GUIDELINES 4

The Rules & Process
VANLAB FITTING GUIDELINES 5

The Rules
VANLAB FITTING GUIDELINES
Batten has 2 holes on one side and 1 hole on the other
—
Always screw the 2 first (A)
—
Then the 3rd (B)
Batten Panels
The panels can be screwed from either side, so pilot holes
have symbols so you know which way you should be fixing the
screw.
The symbols represent the screw head or tip:
A
B
Screw into panel from the side you’re
looking at.
Screw from the other side of the
panel.
Screw wide batten from the side of
the panel you are looking at.
6

VANLAB FITTING GUIDELINES
Partially drive the screws into the battens separately before
fastening to the panel for easier pilot hole location (See
below)
Key Tip!
7
Use the same method when putting the screws
through the panels first.

Batten on floor
Batten on
panel
Fit panel Repeat
1
2 3 4
The Process
First, add your batten to the section of flooring you are about
to fix your first panels to (this will be section A)
Next, add batten to the individual panels that go with that
section
Eg batten section A of the flooring, then move on to Section A
‘panels’.
8

Section A
VANLAB FITTING GUIDELINES 9

Section A
VANLAB FITTING GUIDELINES
Screw batten into your first part of floor
inside your van.
Batten location shown by 2 pilot holes
2 inches apart. There are 8 locations.
— Use 32mm screws for 4” and 6” batten
— Use 45mm screws for 12.5” batten
1
Find Part A1
2
Fit all batten to panel A1.
Note, symbols indicate direction of
screw (screw into panel first then batten)
3
Slot A1 in place
(see marking on floor).
4
Secure A1 in place by fastening any
remaining pilot holes.
5
10

Section A —continued
VANLAB
Find panel A2.
Locate in A2 slot on floor and secure in
place. (As normal, screw panel to batten)
6
Repeat for A3 through A6.
(Reminder: A7 & A8 both need 12.5” battens)
7
Secure A1 in place by fastening x2 12.5”
batten to A6.
Then complete A1 by fastening x2 12”
batten to A5.
Note: Hatches to be fitted at the end
8
Section A is
completed. 11

Section B
VANLAB FITTING GUIDELINES 12

Section B
VANLAB FITTING GUIDELINES
Screw batten into second floor piece.
Batten location shown by 2 pilot hole
2" apart. There are 9 locations.
1Find Panel B1
3Fit all batten to panel B1.
Note, symbols indicate direction of screw
(screw into panel then batten).
2
4
Secure B1 in place by fastening any
remaining pilot holes.
5
Slot B1 in place
(see marking on floor).
13

Section B
VANLAB FITTING GUIDELINES
Repeat for B2, B3, B4, B5, and B6
6Secure B8 to the top of B1-
B6
9Find panel B10 and secure all batten to it
Note, symbols indicate direction of screw
(screw into panel then batten).
810
14
Secure B7 to B8. B7 requires 1 150mm
batten and 2 100mm batten to secure it to
B7
7
Secure B10 in place by fastening any
remaining pilot holes.

Section B —continued
VANLAB FITTING GUIDELINES
Repeat for B2, B3, B4,
B5, B6 and B7
11
Section B is
completed. 15

Section C
VANLAB FITTING GUIDELINES 16

Repeat for C3 to C5
5
Section C
VANLAB FITTING GUIDELINES
Screw batten into floor.
Batten location shown by 2 pilot hole 2”
apart. There are 7 locations.
1
Find panel C1 and secure all batten to the
panel sides of the panel
2
Secure C1 to the
floor
3Secure C2 to the floor using one piece of
batten.
4
17

Section C —continued
VANLAB FITTING GUIDELINES
Repeat for C3, C4, and C5.
6Secure C7, C8, C9, and C10 8
Secure C6 to C7 using two 50mm batten.
—Do not secure the worktop until all panels are sitting in the grooves
—The worktop is secured with 6 screws
7
18

Section C —continued
VANLAB FITTING GUIDELINES
9
Section C is
completed. 19

Section D
VANLAB FITTING GUIDELINES 20