Vari Lite VL2000 User manual

TABLE OF CONTENTS
02.9671.0001 F 07-May-03 xiii
Table of Contents
Introduction
About This Manual ...................................................................................................... 1
Additional Documentation........................................................................................... 1
Text Conventions ......................................................................................................... 2
Customer Service......................................................................................................... 2
Chapter 1. Description
Features
Overview...................................................................................................................... 4
Components
Included Items.............................................................................................................. 5
Replacement Items/Accessories................................................................................... 5
VL2000 Wash Luminaire............................................................................................. 6
LED Indicators............................................................................................................. 7
Chapter 2. Installation
Power and Data Cabling Requirements
Power ......................................................................................................................... 10
Current vs. Voltage.............................................................................................. 11
Data Cables................................................................................................................ 12
Recommended Cable Types/Manufacturers........................................................ 13
Male Termination Connector .............................................................................. 14
Loopback Connector ........................................................................................... 14
Installation Procedures
Installing Lamp.......................................................................................................... 15
Hanging the Luminaire .............................................................................................. 16
Floor Mounting the Luminaire................................................................................... 19
Connecting Data and Power....................................................................................... 19
Powering Up
Power-Up Procedure.................................................................................................. 20
Align Lamp for Flat Field.......................................................................................... 21
Set DMX Mode.......................................................................................................... 22
Addressing
Program Starting Address.......................................................................................... 23
Program Starting Address Without Calibrating the Luminaire.................................. 23
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Chapter 3. Operation
Color Control
Color Mixing.............................................................................................................. 26
Snap Colors ......................................................................................................... 26
Color Wheel............................................................................................................... 27
DMX Modes
8-Bit and 16-Bit Modes.............................................................................................. 28
DMX Mapping
Color Wheel............................................................................................................... 29
Beam Control............................................................................................................. 36
Strobe................................................................................................................... 36
Color Control ............................................................................................................. 36
Luminaire Timing
Luminaire Timing Channel Information.................................................................... 37
Control Channel Functions ........................................................................................ 45
Updating Software
Reprogramming Luminaires...................................................................................... 46
Components Overview........................................................................................ 46
Reprogramming Procedure.................................................................................. 47
Transferring Software From Luminaire to Luminaire ............................................... 49
Chapter 4. Menu System
Operation
What Is the Menu System? ........................................................................................ 52
Controls Operation..................................................................................................... 52
Display Orientation ............................................................................................. 53
Default State........................................................................................................ 54
Decimal Placement.............................................................................................. 54
Display Test......................................................................................................... 54
Shortcuts.............................................................................................................. 55
Mapping
Menu System Overview............................................................................................. 56
Menu System Functions............................................................................................. 57
Function Definitions .................................................................................................. 61
Cues and Sequences
Overview.................................................................................................................... 65
Storing ................................................................................................................. 65
Playback .............................................................................................................. 65
Hardware Requirements...................................................................................... 65
Cue Operations........................................................................................................... 66
Self Tests
Running Parameter Tests ........................................................................................... 69
Diagnostic Tests......................................................................................................... 71
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TABLE OF CONTENTS
02.9671.0001 F 07-May-03 xv
Appendix A. Troubleshooting and Maintenance
Troubleshooting
Error Messages........................................................................................................... 82
Troubleshooting Guide............................................................................................... 83
Routine Maintenance
Lamp Replacement .................................................................................................... 87
Color Filter Replacement........................................................................................... 89
Cleaning Optical Lenses and Filters .......................................................................... 91
Appendix B. Technical Specifications
Mechanical................................................................................................................. 93
Optical........................................................................................................................ 93
Operational................................................................................................................. 94
Photometric................................................................................................................ 94
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VARI❋LITE®- VL2000™ WASH LUMINAIRE USER’SMANUAL
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Notes
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INTRODUCTION : ABOUT THIS MANUAL
02.9671.0001 F 07-May-03 1
Introduction
About This Manual
This manual provides necessary information regarding safety, installation, operation and routine
maintenance for the VARI❋LITE® VL2000™ Wash Luminaire. Familiarizing yourself with this
information will help you to get the most out of your product.
WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.
This manual covers the following models:
Additional Documentation
A service manual for extended maintenance of the VL2000 wash luminaire is available in both printed
and electronic (PDF) formats:
• VL2000 Wash Luminaire Service Manual (02.9671.0010)
- Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown.
Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.
For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):
• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers. (A copy of Recommended Practice for
DMX512 is included.)
USITT Inc.
10 West 19th St. / Suite 5A
New York, NY 10011-4206 USA
Tel: (212) 924 - 9088 Fax: (212) 924 - 9343 / www.usitt.org
Model Part Number Source
VL2000™ Wash Luminaire 20.9671.0001 Arc
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Text Conventions
The following styles and meanings are used throughout this manual:
Customer Service
Our Goal
At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.
How to Reach Us
For assistance in your area, call the dealer from which your product was purchased.
or
Contact an Authorized Service Center.
or
Contact the Vari-Lite Customer Service Department, 9am -6pm CST Monday through Friday, at the
following: phone: 1-877-VARI-LITE (1-877-827-4548)
email: [email protected]
Additional Resources
For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.
Style Meaning
[Button] Front panel button. Example: Press [Menu].
[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu
Display.
MENU LCD Menu Display read-out. Example: Press [Up] / [Down]
arrows until LAMP appears.
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02.9671.0001 F 07-May-03 3
CHAPTER 1.
Description
This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.
• Features
• Components
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Features
Overview
The VL2000 wash luminaire features zoomable beam spreader optics,
color mixing, a separate fixed color wheel and a high performance
dimmer/strobe mechanism.
The luminaire contains the following standard features:
• Zoomable beam spreader.
• Crossfading color mixer mechanism. The mechanism allows
independent blue, amber and magenta color control.
• Fixed Color wheel has 12 positions (1 open) for dichroic color.
• An internal mechanical douser which provides intensity control and
strobing.
• An upper enclosure that houses the control electronics as well as a power factor corrected arc
power supply.
• Control by DMX512 protocol.
• Two truss hook brackets for versatile hanging configurations.
• 700W arc source.
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DESCRIPTION : COMPONENTS 1
02.9671.0001 F 07-May-03 5
Components
Included Items
The following illustration shows all items included with the luminaire:
Figure 1-1: VL2000 Wash Luminaire Packing List
Replacement Items/Accessories
The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order
by Vari-Lite part number.)
Quick Start Sheet
User’s Manual Mounting Brackets
Warranty Card
VL2000 Wash Luminaire
Vari-Lite Part No. Accessory
20.9625.0132 Road Case, Plastic (Two hole)
22.9620.0194 Safety Cable Assembly
23.9623.0177 DMX Termination Connector Assembly
25.9661.0056 Loopback Connector Assembly
25.9661.0057 DMX Termination Male Connector Assembly
55.6840.0001 Truss Hook, Mega-Clamp, Round and Square
55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube
71.2528.0700 700 Watt Short Arc Lamp
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VL2000 Wash Luminaire
The following illustration shows the major luminaire components and controls.
Figure 1-2: External Components and Controls
Head Assembly
Upper Enclosure
Truss Hook
Assembly
AC Input Cable
Yoke
Bracket Assembly
Assembly
Removable Lamp Assembly
(to access lamp for replacement)
Vertical
Horizontal
Focus Captive Knob
for lamp access
(does not adjust
beam)
Main Power
Switch
AC Input Cable Data In Data Thru
Power and Data
LED Indicators
Input Panel Components
Menu Display
Product Label ID
Beam Adjustment Controls
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DESCRIPTION : COMPONENTS 1
02.9671.0001 F 07-May-03 7
LED Indicators
The LED indicators report the status of power and data to the luminaire.
Figure 1-3: LED Indicator Overview
Indicates DC power is being
supplied via AC Input when lit
Indicates data is being
transmitted when flashing
Indicates data is being
received when flashing fast;
when flashing in 2 sec. heartbeat,
indicates luminaire is idle
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Notes
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02.9671.0001 F 07-May-03 9
CHAPTER 2.
Installation
This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.
• Power and Data Cabling Requirements
• Installation Procedures
• Powering Up
• Addressing
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Power and Data Cabling Requirements
Power
The luminaire requires standard AC power distribution from 90-264 VAC, 50/60 Hz. Four amps to
twelve amps will be required depending on the AC supply voltage and product model.
Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:
* International (Harmonized) Standard
WARNING: DO NOT connect to three-phase service in countries with 240 volt power.
For single-phase power at 100 to 240 volts RMS:
For three-phase power at 208 volts RMS:
Wire* Connection
Green/Yellow AC Ground
Blue AC Neutral
Brown AC Line
Connection Pin
AC Neutral X
AC Line Y
Ground (Earth) G
Connection Pin
Phase 1 X
Phase 2 Y
Ground (Earth) G
X
Y
G
X
Y
G
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INSTALLATION : POWER AND DATA CABLING REQUIREMENTS 2
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Current vs. Voltage
The following table provides the luminaire’s current draw at specific voltages. Current is calculated
with the lamp on and all motors sequencing.
Table 2-1: Current vs. Voltage
Voltage @ 60Hz Current
90.0 11.8
100.0 10.6
110.0 9.5
120.0 8.5
130.0 7.9
140.0 7.2
180.0 5.5
190.0 5.2
200.0 4.9
210.0 4.7
220.0 4.5
230.0 4.3
240.0 4.1
250.0 3.9
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Data Cables
The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out)
applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin,
male XLR connector. When purchasing or constructing data cables, it is important that not only the
correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cabling
should meet the following USITT DMX specification requirements:
• Suitable for use with EIA485 (RS485) operation at 250k baud.
• Characteristic impedance 85-150 ohms, nominally 120 ohms.
• Low capacitance.
• Two twisted pairs.
• Foil and braid shielded.
• 24 AWG min. gauge for runs up to 1000 feet (300m).
• 22 AWG min. gauge for runs up to 1640 feet (500m).
Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.
Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding
DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on page 1.
The XLR 5-pin connectors should be wired as follows:
Pin/Wire Code to XLR Connectors
Data Thru
Cable Pinout
Male Conn
Pin 1
Foil &
Braided
Shield
Pin 2
1st
conductor
of 1st
twisted
pair
Data (-)
Pin 3
2nd
conductor
of 1st
twisted
pair
Data (+)
Pin 4
1st
conductor
of 2nd
twisted
pair
Data (-)
Pin 5
2nd
conductor
of 2nd
twisted
pair
Data (+)
Data In
Cable Pinout
Female Conn
1
234
51
2
3
4
5
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INSTALLATION : POWER AND DATA CABLING REQUIREMENTS 2
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Recommended Cable Types/Manufacturers
These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.
* Characteristic Impedance
Type Pairs ZΩ∗Jacket AWG Use Temp (F)
Belden Cables
1215A 2 150 PVC 26 IBM Type 6
Office cable 75
1269A 2 100 PTFE 22 (Solid) High Temp, Ple-
num cable 200
8102 2 100 PVC 24 UL2919 80
8132 2 120 PVC 28 UL2919 80
8162 2 100 PVC 24 UL2493 60
82729 2 100 PTFE 24 High Temp, Ple-
num cable 200
88102 2 100 PTFE 24 High Temp, Ple-
num cable 200
89696 2 100 PTFE 22 High Temp, Ple-
num cable 200
89729 2 100 PTFE 24 High Temp, Ple-
num cable 200
89855 2 100 PTFE 22 High Temp, Ple-
num cable 200
9729 2 100 PVC 24 UL2493 60
9804 2 100 PVC 28 UL2960 60
9829 2 100 PVC 24 UL2919 80
9842 2 120 PVC 24 UL2919 80
Proplex Cables
PC224P 2 110 Polyure-
thane 22 Heavy Duty and Portable 105
PC224T 2 110 PVC 22 UL2464 105
PC226T 3 110 PVC 22 UL2464
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Male Termination Connector
A male XLR termination connector is required at the last luminaire (or
"far end of the line") to prevent signal reflections. Signal reflections may
cancel out the signal at certain line lengths, resulting in errors. The
terminator is also necessary for software downloads and running tests on
multiple luminaires. To construct your own connector, you will need the
following components:
• 5-pin, male XLR connector.
• Two 1/4W 5% 120 ohm resistors.
Note: A male termination connector is available as an accessory from Vari-Lite. See “Replacement
Items/Accessories” on page 5.
Loopback Connector
When transferring software versions from luminaire to luminaire, a
loopback connector is required at the first luminaire in the data link.
To construct your own connector, you will need the following
components:
• 5-pin, female XLR connector.
• Two small segments of 22AWG wire.
Note: A loopback connector is available as an accessory from Vari-Lite. See “Replacement Items/
Accessories” on page 5.
Solder resistors across
pins 2 & 3, and 4 & 5
1
234
5
Solder wires across
pins 2 & 4, and 3 & 5
1
2
3
4
5
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INSTALLATION : INSTALLATION PROCEDURES 2
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Installation Procedures
Installing Lamp
In the event the lamp was packed separately during shipment, it will be necessary to install in the
luminaire before use.
WARNING: Ensure that power is removed from luminaire when installing lamp.
CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with
bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use
alcohol and cotton cloth to thoroughly clean glass portion of lamp.
To install lamp:
Step 1. Ensure power is removed from luminaire.
Step 2. Remove lamp from shipping box.
Step 3. At backcap, using slotted screwdriver (or fingers) turn captive
knob until loose.
Step 4. Slide backcap away from head assembly (it will remain
attached by tether and lamp wires).
Step 5. Install lamp by pressing into socket. Ensure lamp is fully seated in socket and parallel to
guide rods. (Lamp can be damaged when inserted through reflector if not parallel to guide
rods.)
Step 6. Align guide rods in guide holes and slide backcap into head assembly. Re-tighten captive
knob.
Note: After installing a new lamp, it is necessary to adjust the beam for optimum performance. This
procedure is covered in “Powering Up” on page 20.
Captive Knob
Backcap Assembly
Guide Rod
Lamp
CAUTION:
Ensure lamp is seated
straight in socket before
re-installing backcap.
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