VARIOBOTIC VarioShaker 270 User manual

Operating instructions
VarioShaker 270
with control box
Item number: VA-Art-00018
Read before assembly and commissioning!
www.variobotic.de
EN

Operating instructions
VarioShaker 270 with control box
Page 3 of 62
Item number: VA-Art-00018 | Version: 05/2019_en
Operating instructions
All non-German versions of this document are translation of the original document!
Item number:
VA-Art-00018
Project name:
VarioShaker 270 with control box
Year of construction:
2019
Creator:
Technische Dokumentation Wörtz | www.tedok-woertz.de
Copyright by:
Variobotic GmbH

Operating instructions
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Declaration of incorporation
forthepurpose ofMachineryDirective 2006/42/EC, appendix IIPart1 Paragraph B
We:
Company
Variobotic GmbH
Dr.-Carl-Schwenk-Str. 24
89233 Neu-Ulm (Germany)
hereby declare that the machine:
Item number:
VA-Art-00018
Project name:
VarioShaker 270 with control box
Function:
Component separation and feed for handling systems
Year of construction:
2019
the basic requirements of Machine Directive 2006/42/EC are fulfilled. The following requirements according to
appendix I of the directive are applied and complied with:
▪General principle no. 1
▪Article 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.3, 1.2.4, 1.2.5, 1.2.6, 1.3.2, 1.3.3, 1.3.4 and 1.5.1.
The commissioning of the incomplete machine is prohibited until it has been installed in a machine and the
entire machine corresponds to the regulations of the machine directive (2006/42/EC).
The technical documents specifically belonging to the machine were created according to appendix VII part B. The
manufacturer is obligated to electronically transfer the special documents for the incomplete machine to individual
federal sites with justified request.
Authorised person in terms of appendix II no. 1 A. No. 2; 2006/42/EC for compilation of technical
documents:
Name:
Company Variobotic GmbH; Technical Documentation
Address:
See address of the manufacturer
submitted by:
Neu-Ulm, February 6, 2019 ___________________________________________________
Peter Klement (Managing director)

Operating instructions
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Table of contents
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Table of contents
TABLE OF CONTENTS.....................................................................................................................................7
1. GENERAL NOTES ................................................................................................................................11
1.1 About this operating instructions ......................................................................................................11
1.1.1 How to reach us........................................................................................................................11
1.1.2 This operating manual..............................................................................................................11
1.1.3 Language..................................................................................................................................11
1.1.4 Storage of the operating instructions........................................................................................11
1.1.5 Copyright ..................................................................................................................................11
1.2 Used symbols and keywords............................................................................................................12
1.2.1 Notes in the operating instructions...........................................................................................12
1.2.2 Action-related keywords ...........................................................................................................12
1.2.3 Appearance of the warnings.....................................................................................................13
1.2.4 Explanation of used symbols....................................................................................................14
2. SAFETY .................................................................................................................................................15
2.1 Intended use.....................................................................................................................................15
2.1.1 Environment for proper use......................................................................................................15
2.1.2 Not intended use.......................................................................................................................15
2.1.3 Predictable misuse ...................................................................................................................15
2.1.4 Warranty and liability ................................................................................................................16
2.2 Personnel qualification .....................................................................................................................17
2.2.1 Basic requirements...................................................................................................................17
2.2.2 Operator....................................................................................................................................17
2.2.3 Commissioning / maintenance staff..........................................................................................17
2.2.4 Electrician.................................................................................................................................17
2.2.5 Unauthorized persons ..............................................................................................................17
2.3 User / operating company obligations..............................................................................................18
2.4 Personnel obligations .......................................................................................................................18
2.5 Safety during normal operation ........................................................................................................19
2.6 Safety while working on electrical equipment...................................................................................20
2.6.1 The five safety rules .................................................................................................................20
2.7 Fire fighting.......................................................................................................................................21
3. STRUCTURE AND FUNCTION.............................................................................................................22
3.1 Structure...........................................................................................................................................22
3.2 Functional description.......................................................................................................................22

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4. TRANSPORTATION, INSTALLATION AND CONNECTION ...............................................................23
4.1 Set-up and fasten............................................................................................................................. 24
4.1.1 Dimensions of the system base plate...................................................................................... 25
4.1.2 Drill image for assembly........................................................................................................... 25
4.1.3 Assembly on system base plate.............................................................................................. 26
4.2 Changing the vibration plate............................................................................................................ 28
5. ELECTRICAL CONNECTION OF THE PRODUCT ..............................................................................29
5.1 Connection of the control box.......................................................................................................... 29
5.1.1 Connection strip....................................................................................................................... 30
5.2 Connection to the VarioShaker........................................................................................................ 31
6. OPERATION AND USAGE....................................................................................................................32
6.1 VarioShaker user interface .............................................................................................................. 32
6.2 Initial setup of network..................................................................................................................... 33
6.2.1 DHCP / STATIC....................................................................................................................... 33
6.2.2 User interface - overview......................................................................................................... 34
6.3 Preset and file management (RED)................................................................................................. 35
6.3.1 PRESET CLIPS....................................................................................................................... 35
6.3.2 MY CLIPS ................................................................................................................................ 37
6.3.3 MY SEQUENCES.................................................................................................................... 37
6.4 CLIP EDITOR (green)...................................................................................................................... 39
6.4.1 Basics clip EDITOR ................................................................................................................. 39
6.4.2 Other functions......................................................................................................................... 42
6.4.3 Introduction to the creation of CLIPS....................................................................................... 43
6.5 SEQUENCE EDITOR (blue)............................................................................................................ 44
6.5.1 Basics of the SEQUENCE EDITOR ........................................................................................ 44
6.5.2 SLOT assignment.................................................................................................................... 46
6.6 Start page settings (yellow) ............................................................................................................. 47
6.6.1 Network configurations (network) ............................................................................................ 47
6.6.2 Data backup and restoration (backup and load)...................................................................... 48
6.6.3 Input and output check (digital IO check) ................................................................................ 48
6.6.4 Update and Version (Update and Version).............................................................................. 48
7. MAINTENANCE AND REPAIR .............................................................................................................51
7.1 Preparation and general measures for maintenance and repair..................................................... 52
8. SERVICE AND MAINTENANCE ...........................................................................................................53

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8.1 Contact data .....................................................................................................................................53
8.1.1 In the event of disruptions and technical problems:.................................................................53
8.2 Spare and wear parts .....................................................................................................................53
9. DISASSEMBLY AND DISPOSAL.........................................................................................................55
9.1 Disassembly for disposal..................................................................................................................55
9.1.1 Notes on disposal.....................................................................................................................55
10. TECHNICAL DATA................................................................................................................................57
10.1 Dimensions of the VarioShaker 270 with control box...................................................................57
10.2 Climatic and environmental requirements....................................................................................58
10.3 Material and component properties..............................................................................................58
10.3.1 Maximum part size....................................................................................................................58
10.3.2 Maximum part weight ...............................................................................................................58
11. ANNEX...................................................................................................................................................59
11.1 Switch and connection plan control box.......................................................................................59
12. DIRECTORIES.......................................................................................................................................61
12.1 List of figures ................................................................................................................................61
12.2 List of tables..................................................................................................................................62

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General notes
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1. General notes
Please carefully read through this operating manual before assembly and
commissioning the product. Through this you can avoid errors during assembly
and operation of the product and learn how to optimally use all characteristics and
functions.
1.1 About this operating instructions
1.1.1 How to reach us
Company
Variobotic GmbH
Dr.-Carl-Schwenk-Str. 24
89233 Neu-Ulm (Germany)
Telephone: [phone]
E-Mail: [e-mail]
Web: www.variobotic.de
1.1.2 This operating manual
This operating manual belongs to:
Type: VarioShaker 270 with control box
Item number: VA-Art-00018
Year of construction: 2019
1.1.3 Language
The original operating instructions are written in German. All non-German versions
of this operating manual are translations of the original document.
1.1.4 Storage of the operating instructions
The operating company is obligated to properly store the operating instructions and
make them accessible at the place of usage of the machine.
1.1.5 Copyright
The copyright for this document remains with the company Variobotic GmbH. This
operating instructions may neither be completely nor partially reproduced,
distributed or evaluated for competition purposes without authorization or shared
with third parties. Violations of this may result in legal consequences.

General notes
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1.2 Used symbols and keywords
1.2.1 Notes in the operating instructions
There are two different types of notes:
A tip / note from the manufacturer
is identified with this symbol
Observe additional documentation!
A reference to additional documentation outside of these operating instructions is
identified with this symbol.
1.2.2 Action-related keywords
The following keywords apply to different hazard levels:
Describes a very dangerous situation that will lead to death or permanent injury if
the safety note is ignored.
Describes a dangerous situation that may lead to death or permanent injury if the
safety note is ignored.
Describes a dangerous situation that may lead to treatable injuries if the safety note
is ignored.
Warning notes for property damage, which may result in production failures or
machine damage if the sasafetysafetyfety notes are not followed.
Warning!
Caution!
Notice
Danger!

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1.2.3 Appearance of the warnings
The warnings found in these operating instructions and, if applicable, on the
machine must be completely followed. In the event of non-compliance, the
manufacturer does not take over any liability for any personal and property damage
that arises.
Installed safety symbols may not be removed, pasted over, painted over or in any
other way impaired in their recognition.
Type and source of hazard
Consequences upon the occurrence of a hazard
Actions against the hazard
Type and source of hazard
Consequences upon the occurrence of a hazard
Actions against the hazard
Type and source of hazard
Consequences upon the occurrence of a hazard
Actions against the hazard
Note on system or machine damage
Consequences upon the occurrence of a hazard
Actions against the hazard
Danger!
Warning!
Caution!
Notice

General notes
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1.2.4 Explanation of used symbols
1.2.4.1 Warning sign
Hazardous area!
General hazard or hazard not defined
through a picture
Electric current or
voltage!
Only open identified components after
release of the supply line to the
machine and only by an electrician. (for
example, control cabinet) Installed
directly at the hazardous area!
Hand injuries through
mechanically closing
parts!
There is a risk of hand injury through
crushing on clamping devices or rollers
and shafts. Installed at the hazardous
area.
Table 1.1: Warning sign
1.2.4.2 Ban sign
Use foot protection
Use hand protection
Use head protection!
Wear eye protection
Table 1.2: Ban sign

Safety
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2. Safety
2.1 Intended use
The operating safety of the machine is only guaranteed with proper usage.
The VarioShaker 270 with control box is sued to actuate transported material, in
particular general cargo, through mechanical vibrations. The VarioShaker 270 with
control box is integrated in automated industrial facilities and controlled through a
communication interface in automatic mode. A manual operation through the
configuration software is also possible. Regarding the maximum permissible
dimensions and weights to be used for the transported goods, take note of the
technical data about the product. Proper use also includes following all notes from
the operating instructions, as well as following all safety notes.
2.1.1 Environment for proper use
Industrial / commercial use; no private users
2.1.2 Not intended use
▪not for use with flammable media or in an explosive environment
▪not for use in moist and wet areas
▪not for use in dirty or dusty environments
▪not for use in aggressive environments (for example, atmosphere containing
salt, corrosive vapors, etc.)
▪independent constructional changes to the machine
▪Operation of the machine with defective safety mechanisms or improperly
installed or non-functional safety or protection mechanisms. (Manipulation)
▪not or improperly executed maintenance and commissioning measures
Any use going beyond that described in proper use is seen as improper. The
manufacturer is not liable for any damage resulting from this. The user alone bears
the risk.
2.1.3 Predictable misuse
The usage of other material types/thickness and sizes that are not included in the
technical data is permitted.
The usage of operating materials that are not approved by the manufacturer is
prohibited.

Safety
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2.1.4 Warranty and liability
Independent modifications and changes tot he machine are forbidden! Hardware
and software changes to the machine may not be performed without approval from
Variobotic GmbH. Damage that results from improper usage leads to the forfeiture
of all warranty and compensation claims.
Spare parts must correspond to the technical requirements determined by the
manufacturer. This is always guaranteed for original spare parts from the
manufacturer.
Wear parts are not included in the warranty.
2.1.5 Introduction and instruction of people
People who work on the machine must correspond to the requirements defined
under 2.2 Personnel qualification, page 17 and must be regularly trained regarding
the hazards when handling this machine. These instructions must be documented
by the operating company.
The operating and technical personnel must have read and understood the
operating instructions, in particular the safety chapter, as well as applicable
national provisions before working on the machine.
The operating instructions and applicable national provisions are to be stored in
such a way that they are accessible at all times to the operating and technical
personnel.
All information and notes for the operation and maintenance on the machine are
provided under consideration of our prior experiences and knowledge.
Spare parts
Wear parts

Safety
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2.2 Personnel qualification
2.2.1 Basic requirements
Only people who can be expected to perform their work reliably are permitted as
personnel. People who have an influenced responsiveness, for example through
drugs, alcohol or medicine, are not permitted.
Observe the applicable local age and occupational guidelines when selecting
personnel.
2.2.2 Operator
The operator fulfills the following requirements:
▪The operating company authorizes them to use the product.
▪They are physically and mentally able to properly operate the product without
creating additional hazards.
▪They are fluent in the official language for the site in writing and speech in order
to be able to understand the manual and the operating interface of the control.
▪They are familiar with the risks that exist when working with the product due to
the instructions received and experience with the product.
2.2.3 Commissioning / maintenance staff
The commissioning / maintenance staff fulfills the following requirements:
▪They are qualified through training and experience to commission the product
as well as to perform any maintenance work on the product.
▪They have fundamental experience with electrical controls.
▪They have advanced experience with the functional safety and control of such
products.
▪The maintenance staff must additionally possess the qualification of the
operator.
2.2.4 Electrician
The electrician is specially trained for the working environment in which they work.
Due to their technical training, knowledge and experience as well as knowledge of
the local standards and regulations, they are able to perform work on electrical
machines and both detect and avoid any possible hazards independently.
2.2.5 Unauthorized persons
Unauthorized persons that do not fulfill the requirements described here are not
familiar with the hazards affiliated with this machine. Thus, the risk of severe
injuries or even death exists for unauthorized users.

Safety
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2.3 User / operating company obligations
Safety when handling the product can only be guaranteed if all required measures
were taken. The user’s due diligence includes the planning of these measures and
inspecting their execution on the product.
In particular, the user shall ensure that:
▪the product is only used properly and there is no misuse of the product.
▪the product is only used in a proper, functional state and the functionality is
inspected.
▪the required personal protection equipment is provided and worn by the
personnel for all work with the product.
▪the operating manual is always in a legible state and completely available at all
times where the product is being used.
▪only qualified and authorized personnel operates the product.
▪only qualified and authorized technical personnel with specific training repairs,
maintains and performs improvements to the product.
▪the personnel is instructed about the requirements for work safety and
environment protection on a regular basis.
▪that the personnel used has read and understood the operating manual.
▪all safety and warning notes installed on the product are not removed and are
easily legible and clear at all times.
▪a hazard analysis according to the operating safety order (BetrSichV) or
corresponding provisions must be executed before commissioning. This risk
assessment must be documented.
2.4 Personnel obligations
Work with the product may only be performed by reliable, qualified and trained
personnel. The manufacturer recommends regularly extending and refreshing this
knowledge.
▪Observe the legally permissible minimum working age!
▪People who have been assigned to work with the product must have read and
understood the operating manual before beginning their work.
▪The basic provisions on work safety and accident prevent, such as wearing
designated personal protection equipment, apply to all people who work with
the product.
▪The personnel has the obligation to immediately inform superiors of any
determined faults and damage to the product. Work with the product must be
stopped until the damage has been repaired.

Safety
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2.5 Safety during normal operation
Risk of injury through electromagnetic fields
Persons who wear pacemakers or other active medical implants may be in danger
when exposed to EMF.
Persons with active medical implants are forbidden to stay in the work and hazard
area.
All safety provisions must be complied with while using the product. Changes to
protective measures and safety equipment are not permitted.
In the event of disturbances, the product must be stopped immediately and until
the disruption has been eliminated, the machine must be secured so that an
unauthorized restart can be ruled out.
Do not work on the machine if you are under the influence of alcohol, narcotics or
medication.
Warning!

Safety
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2.6 Safety while working on electrical equipment
Danger through electric shock!
When working on the control cabinet and components under power, there is mortal
danger through fatal electric shock.
There may still be electrical voltage in the control cabinet after the machine is turned
off with the main switch.
Work in the control cabinet may only be performed by an electrician under
compliance with the five safety rules of electrical technology.
2.6.1 The five safety rules
1. Unlock
2. Secure against turning back on
3. Ensure that there is no voltage
4. Ground and short-circuit
5. Cover or block off neighbouring parts under voltage
Figure 2.1: The five safety rules
Always keep control cabinets closed! Only allow access for authorised people!
Never hose down switch cabinets and other enclosures from electrical equipment
in order to clean them.
Only touch electrical equipment with dry hands!
Do not use any metallic conductors during maintenance work on or near electrical
equipment!
Only original fuses with the prescribed current may be used.
Behaviour
Fuses
Danger!