
Installation, Operating & Maintenance Instructions
Series 612 DN 50 (I.D. 2”), RS485
VAT Vakuumventile AG, CH-9469 Haag, Switzerland
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290089EA2011-06-21 3/65
Contents:
1Use of product .......................................................................................................................................................... 5
1.1 Technical data ................................................................................................................................................. 6
1.1.1 Valve unit............................................................................................................................................. 7
2Installation................................................................................................................................................................. 8
2.1 Unpacking........................................................................................................................................................ 8
2.2 Installation into the system .............................................................................................................................. 8
2.3 Tightening torque........................................................................................................................................... 10
2.3.1 Mounting of ISO-KF flanges.............................................................................................................. 10
2.4 Admissible forces........................................................................................................................................... 10
2.4.1 Admissible forces at controller .......................................................................................................... 11
2.5 Requirements to sensor connection.............................................................................................................. 12
2.6 Electrical connection...................................................................................................................................... 12
2.6.1 Ground connection............................................................................................................................ 13
2.6.2 Sensor supply concepts.................................................................................................................... 14
2.6.3 Power and sensor connection (±15 VDC sensors) using SPS module............................................. 15
2.6.4 RS485 interface connection.............................................................................................................. 16
2.6.5 Service port connection..................................................................................................................... 16
3Operation................................................................................................................................................................ 16
3.1 Introduction.................................................................................................................................................... 16
3.1.1 Local operation.................................................................................................................................. 17
3.1.2 Remote operation.............................................................................................................................. 17
3.1.3 Safety mode ...................................................................................................................................... 18
3.1.4 Service indication .............................................................................................................................. 18
3.2 Operation under increased temperature........................................................................................................ 18
3.3 Behaviour during power up............................................................................................................................ 18
3.4 Behavior in case of power failure................................................................................................................... 19
3.5 Display information ........................................................................................................................................ 19
3.6 Setup procedure ............................................................................................................................................ 21
3.6.1 Interface configuration....................................................................................................................... 21
3.6.2 Valve and sensor configuration......................................................................................................... 22
3.6.3 ZERO................................................................................................................................................. 23
3.6.4 LEARN............................................................................................................................................... 23
3.7 Close valve .................................................................................................................................................... 25
3.8 Open valve..................................................................................................................................................... 25
3.9 Position control .............................................................................................................................................. 25
3.10 Pressure control............................................................................................................................................. 25
3.10.1 Tuning of control performance........................................................................................................... 26
3.11 RS485 interface............................................................................................................................................. 29
3.11.1 Settings ............................................................................................................................................. 29
3.11.2 Schematics........................................................................................................................................ 29
3.11.3 RS485 network topology ................................................................................................................... 32
3.11.4 Connection cable drawing................................................................................................................. 32
3.11.5 Digital inputs...................................................................................................................................... 33
3.11.6 Command syntax............................................................................................................................... 34
3.11.7 Addressed communication................................................................................................................ 34
3.11.8 Control commands ............................................................................................................................ 35
3.11.9 Inquiry commands............................................................................................................................. 36
3.11.10Setup commands .............................................................................................................................. 41
3.11.11Error messages................................................................................................................................. 46
4Trouble shooting..................................................................................................................................................... 47
5Maintenance & repairs............................................................................................................................................ 50
5.1 Maintenance procedures ............................................................................................................................... 51
5.2 Option board.................................................................................................................................................. 56
5.2.1 Durability of power fail battery........................................................................................................... 56
5.2.2 Retrofit / replacement procedure....................................................................................................... 57
6Drawing................................................................................................................................................................... 60