Veeder-Root TLS-450PLUS Guide

Manual No: 577014-077 ●Revision: D
Module Replacement Instructions
TLS-450PLUS Console

ii
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the
furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication may be
photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
Contact TLS Systems Technical Support for additional troubleshooting information at 800-323-1799.
DAMAGE CLAIMS / LOST EQUIPMENT
Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a complete
and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the inspection and sign
the description. Refuse only the damaged product, not the entire shipment.
Veeder-Root must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms and
Conditions.
VEEDER-ROOT’S PREFERRED CARRIER
1. Contact Veeder-Root Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing or
received damaged.
2. Fax signed Bill of Lading (BOL) to Veeder-Root Customer Service at 800-234-5350.
3. Veeder-Root will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.
CUSTOMER’S PREFERRED CARRIER
1. It is the customer’s responsibility to file a claim with their carrier.
2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with
replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as
possible.
3. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee.
4. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.
RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy” pages in the
"Policies and Literature" section of the Veeder-Root North American Environmental Products price list. Veeder-Root will not accept
any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.
©Veeder-Root 2018 All rights reserved.

Table of Contents
iii
Introduction
Related Manuals ...............................................................................................................1
Contractor Certification Requirements ..............................................................................2
Safety Precautions ............................................................................................................2
Precautions Against Static Electricity ................................................................................3
Before Turning Off Power .................................................................................................3
Console Module Locations
Console Comm Modules ..................................................................................................6
Module Removal/Installation
Removing An Interface Module ........................................................................................7
Installing A USM Module ..................................................................................................8
Installing An ATM Pressure Board Onto A USM Module ..................................................9
Installing An I/O, MDIM, LVDIM or 10 Amp Controller Interface Module ........................10
Installing A Comm Module ..............................................................................................11
Installing Software Features
Software Features Installation Procedure .......................................................................12
Figures
Figure 1. USB Module - USB ports ........................................................................3
Figure 2. DB Backup Screen .................................................................................4
Figure 3. TLS-450PLUS Console Plug-In Module Bays ........................................5
Figure 4. Opening The TLS-450PLUS Console Doors ..........................................7
Figure 5. Attaching ATM Pressure Board Onto USM Module ................................9
Figure 6. Comm Module Bracket Keyed Slot .......................................................11
Figure 7. Inserting iButton Into USB Adapter .......................................................12
Tables
Table 1. Module Bay Modules .................................................................................1
Table 2. Communication Bay Modules ....................................................................1
Table 3. User Selectable Comm Module Permissible Slots and Port Availability ....6

1
Introduction
This manual contains procedures for installation or replacement of the following TLS-450PLUS console modules:
The above parts are for the TLS system designed and manufactured by Veeder-Root. This manual assumes all
preliminary site preparation is completed, and that field wiring from the console to the sensor junction box is in
place. If site preparation is necessary, refer to the TLS-450PLUS Site Prep and Installation manual, or contact your
Veeder-Root representative for assistance. Also included in this manual is the procedure for upgrading software
features.
Related Manuals
577014-073 TLS-450PLUS Site Prep And Installation Manual
577013-401 POS Application Guide
577014-110 TLS-450PLUS/TLS4 Operator's Manual
Table 1. Module Bay Modules
Part No. Item
332812-001 Universal 16 Sensor/Probe Interface Module
332813-001 Universal Input/Output Interface Module
332812-005 MDIM Module
332812-004 LVDIM Module
333564-001 10 Amp Controller Interface Module
332812-006 Universal 16 Sensor/Probe Interface Module w/ATM Pressure Board
332665-001 ATM Board
Table 2. Communication Bay Modules
Part No. Item
332818-001 SiteFax/Modem Single Port Module
333460-001 Ethernet Module
333477-001 USB module
332866-001 RS-232 Single Port Module (also used for EDIM or Satellite S-SAT or Satellite H-JBox Modules apps.)
332868-001 RS-232 Dual Port Module (also used for EDIM or Satellite S-SAT or Satellite H-JBox Modules apps.)
332867-001 RS-485 Single Port Module
332869-001 RS-485 Dual Port Module
333140-001 CDIM Module
333651-001 IFSF LON Module

Introduction Contractor Certification Requirements
2
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Installer Certification (Level 1): Contractors holding valid Installer Certification are approved to perform wiring
and conduit routing; equipment mounting; probe, sensor and carbon canister vapor polisher installation; wireless
equipment installation; tank and line preparation; and line leak detector installation.
Technician Certification (Level 2/3): Contractors holding valid Technician Certifications are approved to
perform installation checkout, startup, programming and operations training, system tests, troubleshooting and
servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak Detection. In addition,
Contractors with the following sub-certification designations are approved to perform installation checkout, startup,
programming, system tests, troubleshooting, service techniques and operations training on the designated system.
•Wireless2
• Tall Tank
Warranty Registrations may only be submitted by selected Distributors.
Safety Precautions
The following safety symbols may be used throughout this manual to alert you to important safety hazards and
precautions.
ELECTRICITY
High voltage exists in, and is supplied to, the
device. A potential shock hazard exists.
TURN POWER OFF
Live power to a device creates a potential shock
hazard. Turn Off power to the device and associ-
ated accessories when servicing the unit.
INJURY
Careless or improper handling of tools can cause
bodily injury.
READ ALL RELATED MANUALS
Knowledge of all related procedures before you
begin work is important. Read and understand all
manuals thoroughly. If you do not understand a
procedure, ask someone who does.
STATIC SENSITIVE COMPONENTS
Static electricity could result in an overload — too
much electricity — or short circuit that can perma-
nently damage electronic components.Touch the
grounded console’s metal case before handling
Comm Modules or Interface Modules.
NOTICE
NOTICE is used to address practices not related
to physical injury.
WARNING
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION
CAUTION indicates a hazardous situation
which, if not avoided, could result in minor or
moderate injury.
OFF
NOTICE
WARNING CAUTION

Introduction Precautions Against Static Electricity
3
Precautions Against Static Electricity
Before removing electronic components from their anti-static bags read the following static electricity precautions.
1. Before handling any components, discharge your body's static electric charge by touching a grounded surface
such as the TLS-450PLUS console’s case.
2. Do not remove parts from their anti-static bags until you are ready to install them.
3. Do not lay parts on the anti-static bags! Only the insides are anti-static.
4. When handling parts, hold them by their edges and their metal mounting brackets.
5. Never slide parts over any surface.
6. Avoid plastic, vinyl, and Styrofoam in your work area.
Before Turning Off Power
Before powering off the console perform a system backup:
1. Beneath the left side of the TLS-450PLUS console, locate the USB module and insert the V-R Backup thumb
drive, minimum 4 GB, (P/N 332970-004) into one of the external USB ports, P/N 333477-001 (see item 3 in
Figure 1).
WARNING
This system operates on 120/240 Vac power. Serious injury or death from
electrical shock could occur if the power ON/OFF warnings in this manual are not
heeded.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY
PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,
RESULTING IN SERIOUS INJURY OR DEATH.
1. Read and follow all instructions in this manual, including all safety warnings.
2. Remove rings from hands, metal watch bands and bracelets, and loose
hanging neck jewelry before performing these procedures.
3. Do not modify or use service parts other than those provided by Veeder-
Root.
LEGEND FOR NUMBERED BOXES IN
Figure 1
1. Front of console
2. Ethernet Interface Module
3. USB Ports on USB module
Figure 1. USB Module - USB ports
OFF
3
2
1

Introduction Before Turning Off Power
4
2. As a precaution, prior to replacing system modules perform a DB Backup. From the Home Screen touch Menu
> Software Maintenance> DB Backup to view the Database Backup Screen (see Figure 2). Touch the
down arrow in the Backup Destination field to select the Backup thumb drive inserted in Step 1, then follow the
on-screen instructions to backup TLS-450PLUS console data.
Figure 2. DB Backup Screen
System Status 07/20/2013 09:10 AM
0 Warning(s)
0 Alarms(s)
Print (0)
Home
Favorites
Menu
Actions
Software Maintenance
Current Version
Available Version
Current Operations
Backup Destination
Version
2.cA 530.9
Not available
4GB PNY Technologies USB 2.0 FD
IDLE
DB Backup
Thumbdrive

5
Console Module Locations
Figure 3 illustrates the maximum number of modules allowed in each of the two bays of the console.
Figure 3. TLS-450PLUS Console Plug-In Module Bays
955-1.eps
1 2 34
WARNING - HIGH
VOLTAGE UNDER
THIS COVER
Power connector
cover plate
(shownremoved)
12 3
3214
45
L1
G
N/L2
MODULE
PERMISSIBLE
SLOT(S)
USM Module
1, 2, 3or 4
USM Module w/ATM
Pressure Board
4 Only
I/O Module
MDIM
LVDIM
10 Amp Controller
Port 2
Right door of console
Comm module clamp
securing screw
Dual-port
Comm Device
Case of console
Port 1
Left door of console
User-Selectable Comm
Module slots
FixedComm
Module slots
123 45
Comm Bay Interface Module Bay
AC power
input connector
Overfill alarm
relay connector
120/240 Vac,
2A maximum
120/240 Vac,
50/60 Hz,
2A maximum
NO
C

Console Module Locations Console Comm Modules
6
Console Comm Modules
Table 3 lists optional comm modules, their permissible slots in the comm bay and the configurable (C) and non-
configurable (NC) ports for each module in each slot.
Slots 4 (Ethernet module) and 5 (USB module) are fixed and are unavailable for user-selectable Comm modules.
Table 3. User Selectable Comm Module Permissible Slots and Port Availability
Comm Module
Comm
Type
Slot 1 Slot 2 Slot 3
Port Port Port
12 1 212
RS-232 Single Port (also EDIM, Satellite S-SAT and
Satellite H-JBoxapps.)
Serial
NC C NC C NC C
RS-232 Dual Port (also EDIM, Satellite S-SAT and
Satellite H-JBoxapps.) CC C CNCC
RS-485Single Port NC C NC C NC C
RS-485Dual Port C C C C NC C
RS-232/RS-485Dual Port C
(RS-232)
C
(RS-485)
C
(RS-232)
C
(RS-485)NC
C
(RS-485)
SiteFax/ Modem NC C NC C NC C
CDIM
DIM
C NC C NC ---- ----
IFSF LON C NC C NC C NC

7
Module Removal/Installation
Removing An Interface Module
Disconnect, tag and lockout power to the TLS-450PLUS console be-
fore starting this procedure.
3. Remove the both left and right door screws (with a T-15 Torx driver) and swing open both doors to the left (see
Figure 4).
Figure 4. Opening The TLS-450PLUS Console Doors
4. Each Interface Module slot is numbered from 1 to 4 from left to right as shown in Figure 3.
5. An empty slot will have a blank cover in place of an actual Interface Module. Interface Modules and covers are
secured by two Torx head screws. Use a T-15 Torx driver to remove the securing screws.
6. Once the two Torx head screws securing the Interface Module are removed, grasp the Interface Module by its
3.5 inch ‘handle’ and pull it out of the slot.
7. Once an Interface Module is removed it must be replaced with another Interface Module or blank cover (P/N
332580-001) in the opening.
LEGEND FOR NUMBERED BOXES IN Figure 4
1. Left (Printer) door
2. Using a T-15Torxdriver, remove the topand bottom screws
securing left door and swing door to left.
3. Right (Display) door.
4. Using a T-15Torxdriver, remove the topand bottom screws
securing left door and swing door to left.
5.Optional Display
6. Acknowledge Switch Panel
WARNING
OFF
2 4
24
T 2: DELIVERY NEEDED 12/20/2012 06:01 PM
Tank Overview
TANK 1: reg Fuel Volume 3655
Fuel Height 38.6
Ullage 100% 6345
Temperature 61.9
Water Height 3.0
1 Warning(s)
0 Alarms(s)
Print (0)
Home
Favorites
Menu
Actions
Overview
TANK 2: diesel Fuel Volume 1600
Fuel Height 20.6
Ullage 100% 8345
Temperature 60.8
Water Height 0.0
!
3
56
1
ALARM
RESET
OR

Module Removal/Installation Installing A USM Module
8
Installing A USM Module
Try not to have too much wire in the console. Pull unneeded wire back into the wiring trough and loop it neatly.
The TLS-450PLUS doesn’t have pre-assigned slots for the Interface Modules so any of the four slots can
accommodate intrinsically safe (USM) or non-intrinsically safe (I/O, MDIM, etc.) Interface Modules (see Figure 3).
Since the Interface Modules can be installed in any of these 4 slots, install them where it makes the most sense for
conduit connections.
USM wiring inputs are intrinsically safe and conduit containing this wiring must at-
tach to the knockouts above or below the slot in which the USM module is installed.
Never use a drill to open up the knockout; this could potentially result in metal filings getting into the console and
causing electrical shorts to Interface Modules. Knock out the smallest size needed. The normal pre-punched
knockout sizes are ¾” and 1” for Interface Module slots. A 1-1/4” size is available if needed. Normally this is only
when direct burial cable has been used. Make sure that the conduit fitting ring is tight.
Only intrinsically-safe wiring can enter a USM module slot knockout.
Disconnect, tag and lockout power to the TLS-450PLUS console be-
fore starting this procedure.
1. Referencing Figure 4, open the left and right doors of the console.
Ground yourself and avoid touching module components or edge connectors that plug into
slots.
2. Install the Interface Module into a blank slot. Figure 3 illustrates acceptable non-intrinsically safe module
positions in the Interface Module Bay of the console.
3. Remove the plug-in wiring terminal block from the front of the Interface Module, loosen the terminal screws,
insert all appropriate device wiring (observing polarity) and tighten the screws.
4. Write in the device name for each wire connection on the module’s wiring label attached to the inside of the
door. Once all devices are connected, plug the terminal block back into its receptacle on the module.
Terminate the ground shields to the ground lug on the module. The other end at the probe or
sensor is NOT grounded.
Any slot that does not have an interface module installed must have a blank module
cover installed (P/N 332580-001).
5. Loop the wire neatly under the lip of the module. This will keep wires from interfering with the door when it
closes.
6. Record on the circuit directory (on the inside front panel of the console) the type of module installed in the slot.
Once a particular type of module has been installed in a slot, the system will always look for that type of module
in the slot. Identify all inputs to an Interface Module’s connector(s) according to the slot location using the self-
adhesive numbering labels supplied with each module. Once a device has been wired to certain terminals on
the connector and the system has been programmed, the terminal position may not be changed without
reprogramming the system.
7. Close the console’s front doors, reversing the procedure in Step 2 of “Removing An Interface Module” on
page 7.
8. Power up the console and perform a DB Restore, then setup the newly installed module using the TLS-
450PLUS Online help.
CAUTION
WARNING
WARNING
OFF
NOTICE
CAUTION

Module Removal/Installation Installing An ATM Pressure Board Onto A USM Module
9
Installing An ATM Pressure Board Onto A USM Module
Disconnect, tag and lockout power to the TLS-450PLUS console be-
fore starting this procedure.
1. Referencing Figure 4, open the left and right doors of the console.
2. Remove both the left and right door screws (with a T-15 Torx driver) and swing open both doors to the left (see
Figure 4).
3. USM Modules are secured by two Torx head screws. Use a T-15 Torx driver to remove the securing screws of
the USM module chosen for the ATM Pressure board and set them aside.
4. Grasp the USM Module by its 3.5 inch ‘handle’ and pull it out of the slot.
Ground yourself and avoid touching module components or edge connectors that plug into
slots.
5. Place the USM Module on a clean surface. Get the ATM Pressure Board (P/N 332665-001).
6. Align the male connector and two support posts of the ATM Pressure board over the female mating connector
and two support post holes of the USM module board (image 1 of Figure 5).
7. Press firmly down on the ATM board at the ‘A’ arrow to seat the ATM/USM board connectors. Press down at
each of the ‘B’ arrows until you hear a click to secure the ATM board onto the USM board (image 2 of
Figure 5).
8. Replace the USM module in the same slot of the console from which it was removed and secure it with the two
Torx head screws.
9. Close the console’s front doors, reversing the procedure in Step 2 above.
10.Power up the TLS-450PLUS console and perform a DB Restore, then setup the newly installed ATM Pressure
Sensor using the TLS-450PLUS Online help.
Figure 5. Attaching ATM Pressure Board Onto USM Module
WARNING
OFF
1
2
A
B
B

Module Removal/Installation Installing An I/O, MDIM, LVDIM or 10 Amp Controller Interface Module
10
Installing An I/O, MDIM, LVDIM or 10 Amp Controller Interface Module
Try not to have too much wire in the console. Pull unneeded wire back into the wiring trough and loop it neatly.
Intrinsically-safe wiring cannot enter a I/O, MDIM, LVDIM or 10 Amp Controller mod-
ule’s slot knockout.
Disconnect, tag and lockout power to the TLS-450PLUS console be-
fore starting this procedure.
1. Referencing Figure 4, open the left and right doors of the console.
Ground yourself and avoid touching module components or edge connectors that plug into
slots.
2. Install the Interface Module into a blank slot. Figure 3 illustrates acceptable non-intrinsically safe module
positions in the Interface Module Bay of the console.
Any slot that does not have an interface module installed must have a blank cover in-
stalled (P/N 332580-001).
The 10 Amp Controller Module can only be installed in slot 4.
3. Remove the plug-in wiring terminal block from the front of the Interface Module, loosen the terminal screws,
insert all appropriate device wiring (observing polarity) and tighten the screws.
4. Write in the device name for each wire connection on the module’s wiring label attached to the inside of the
door. Once all devices are connected, plug the terminal block back into its receptacle on the module.
5. Loop the wire neatly under the lip of the module. This will keep wires from interfering with the door when it
closes.
6. For MDIM and LVDIM modules only, connect applicable interface wiring to these modules as defined in the
POS Application Guide (P/N 577013-401).
7. Record on the circuit directory (on the inside front panel of the console) the type of module installed in the slot.
Once a particular type of module has been installed in a slot, the system will always look for that type of module
in the slot. Identify all inputs to an Interface Module’s connector(s) according to the slot location using the self-
adhesive numbering labels supplied with each module. Once a device has been wired to certain terminals on
the connector and the system has been programmed, the terminal position may not be changed without
reprogramming the system.
8. Close the console’s front doors, reversing the procedure in Step 2 of “Removing An Interface Module” on
page 7.
9. Power up the console and perform a DB Restore, then setup the newly installed module using the TLS-
450PLUS Online help.
WARNING
WARNING
OFF
CAUTION
CAUTION

Module Removal/Installation Installing A Comm Module
11
Installing A Comm Module
Disconnect, tag and lockout power to the TLS-450PLUS console be-
fore starting this procedure.
1. Referencing Figure 4, open the left and right doors of the console.
2. The Comm Bay is divided into 5 communication slots numbered from 1 to 5 going left to right (see Figure 3).
Only slots 1-3 are available for user-selectable Comm modules (ref. Table 3). The Comm modules in Slots 4
and 5 are fixed and cannot be moved.
3. Using a T-15 Torx driver, loosen the module clamp securing screw and remove the clamp (see Figure 3).
4. Remove the blank cover from underneath the desired comm slot by punching it into the console or by using
pliers to remove it from the inside of the console. Be careful not to damage any internal components in the
process of removing the blank cover.
5. Place the new Comm module in the slot. Align the edge connector on the back of the board in the center of the
vertical connector on the Comm Backplane board, then push the board firmly in as far as it can go. The sheet
metal bracket of the Comm module slides into the slot and the front edge of the bracket fits into the keyed slot
in the front of the Comm Bay.
Figure 6. Comm Module Bracket Keyed Slot
6. After the Comm module(s) is installed, replace the comm module clamp and the screw that secures it.
7. Connect applicable interface cable(s) to the module(s) as defined in the POS Application Guide 577013-401.
Record the slot/configurable port for each installed module which will be needed in the communication setup
procedure.
8. Close the console’s front doors, reversing the procedure in Step 2 of “Removing An Interface Module” on
page 7.
9. Power up the console and perform a DB Restore, then follow the communication setup procedure for the newly
installed module(s) using the TLS-450PLUS Online help.
WARNING
OFF

12
Installing Software Features
Before installing a software feature upgrade, perform a system backup using a V-R Backup thumb drive (P/N
332970-004) following the procedure described in “Before Turning Off Power” on page 3.
The V-R Backup thumb drive is different from a V-R Software Upgrade thumb drive - the two
are not interchangeable.
Software Features Installation Procedure
1. Get the USB Adapter and upgrade i-button from the upgrade kit. Remove the plastic end cap from the USB
Adapter and Insert the i-button in the adapter as shown in Figure 7 below.
Figure 7. Inserting iButton Into USB Adapter
2. Replace the plastic retaining cap on the adapter after inserting the i-Button.
3. Plug the USB Adapter into one of the two USB ports in the console's USB module (see Figure 1).
4. From the Home Screen, touch the following: Menu>Software Upgrade>Upgrade Features.
5. When you have completed the Upgrade Features procedure remove the upgrade thumb drive.
6. With the new software features installed, perform a system backup using the V-R Backup thumb drive (P/N
332970-004) as discussed in “Before Turning Off Power” on page 3.
The V-R Backup thumb drive is different from a V-R Software Upgrade thumb drive - the two
are not interchangeable.
LEGEND FOR NUMBERED BOXES IN Figure 7
1. USB adapter
2. i-Button
3. Insert i-Button, large end up
NOTICE
1
2
3
954-11.eps
NOTICE

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other assistance, please visit:
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