Vega VEGASWING 66 User manual

Operating Instructions
Vibrating level switch for liquids with
extreme process temperatures and
pressures
VEGASWING 66
- transistor (NPN/PNP)
Document ID: 43757

2
Contents
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
Contents
1 About this document
1.1 Function ............................................................................. 4
1.2 Target group ....................................................................... 4
1.3 Symbolism used ................................................................. 4
2 For your safety
2.1 Authorised personnel ......................................................... 5
2.2 Appropriate use .................................................................. 5
2.3 Warning about incorrect use ............................................... 5
2.4 General safety instructions ................................................. 5
2.5 Safety label on the instrument ............................................ 5
2.6 CE conformity ..................................................................... 5
2.7 Safety instructions for Ex areas .......................................... 6
2.8 Environmental instructions ................................................. 6
3 Product description
3.1 Conguration ...................................................................... 7
3.2 Principle of operation .......................................................... 9
3.3 Operation ........................................................................... 9
3.4 Storage and transport ....................................................... 10
4 Mounting
4.1 General instructions ......................................................... 11
4.2 Instructions for installation ................................................ 13
5 Connecting to power supply
5.1 Preparing the connection ................................................. 17
5.2 Connection procedure ...................................................... 17
5.3 Wiring plan, single chamber housing ................................ 18
6 Setup
6.1 General information .......................................................... 21
6.2 Adjustment elements ........................................................ 22
6.3 Function chart................................................................... 23
7 Maintenanceandfaultrectication
7.1 Maintenance .................................................................... 25
7.2 Rectify faults ..................................................................... 25
7.3 Exchanging the electronics .............................................. 26
7.4 Instrument repair .............................................................. 27
8 Dismounting
8.1 Dismounting steps ............................................................ 28
8.2 Disposal ........................................................................... 28
9 Supplement
9.1 Technical data .................................................................. 29
9.2 Dimensions ...................................................................... 35

3
Contents
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can nd them listed in chapter "Product descrip-
tion".
Instructions manuals for accessories and replacement parts
Tip:
To ensure reliable setup and operation of your VEGASWING 66, we
oer accessories and replacement parts. The corresponding docu-
mentations are:
• 30173 - Electronics module VEGASWING series 60
• 34296 - Protective cover
Editing status: 2013-01-23

4
1 About this document
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
1 About this document
1.1 Function
This operating instructions manual provides all the information
you need for mounting, connection and setup as well as important
instructions for maintenance and fault rectication. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained specialist
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
→ Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of batte-
ries and accumulators.

5
2 For your safety
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
The VEGASWING 66 is a sensor for level detection.
You can nd detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specications in the operating instructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitra-
ry conversions or modications are explicitly forbidden.
2.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specic hazards, e.g. vessel overll or damage to system
components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of stan-
dard regulations and guidelines. The user must take note of the safety
instructions in this operating instructions manual, the country-specic
installation standards as well as all prevailing safety regulations and
accident prevention rules.
The instrument must only be operated in a technically awless and re-
liable condition. The operator is responsible for trouble-free operation
of the instrument.
During the entire duration of use, the user is obliged to determine
the compliance of the necessary occupational safety measures with
the current valid rules and regulations and also take note of new
regulations.
2.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
2.6 CE conformity
This device fullls the legal requirements of the applicable EC gui-
delines. By attaching the CE mark, VEGA provides a conrmation of

6
2 For your safety
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
successful testing. You can nd the CE conformity declaration in the
download area of "www.vega.com".
2.7 Safety instructions for Ex areas
Please note the Ex-specic safety information for installation and ope-
ration in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
2.8 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection. The environment management system is certied according
to DIN EN ISO 14001.
Please help us fulll this obligation by observing the environmental
instructions in this manual:
• Chapter "Packaging, transport and storage"
• Chapter "Disposal"

7
3 Product description
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
3 Product description
3.1 Conguration
The scope of delivery encompasses:
• VEGASWING 66 point level switch
• Documentation
– this operating instructions manual
– Supplementary instructions manual "Plug connector for level
sensors" (optional)
– Ex-specic "Safety instructions" (with Ex versions)
– if necessary, further certicates
The VEGASWING 66 consists of the components:
• Housing cover
• Housing with electronics
• Process tting with tuning fork
1
2
3
4
Fig. 1: VEGASWING 66 - compact version with plastic housing
1 Housing cover
2 Housing with electronics
3 Temperature adapter
4 Processtting
Scope of delivery
Constituent parts

8
3 Product description
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
1
2
3
4
5
Fig. 2: VEGASWING 66 with plastic housing and tube extension
1 Housing cover
2 Housing with electronics
3 Temperature adapter
4 Processtting
5 Tube extension
The nameplate contains the most important data for identication and
use of the instrument:
• Article number
• Serial number
• Technical data
• Article numbers, documentation
With the serial number, you can access the delivery data of the inst-
rument via www.vega.com, "VEGA Tools" and "serial number search".
In addition to the type label outside, you can also nd the serial num-
ber on the inside of the instrument.
Type plate

9
3 Product description
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
3.2 Principle of operation
VEGASWING 66 is a point level sensor with tuning fork for level
detection.
It is designed for industrial use in all areas of process technology and
can be used in liquids.
Typical applications are overll and dry run protection. The small
tuning fork allows use in pipelines. Thanks to its simple and rugged
measuring system, VEGASWING 66 is virtually unaected by the
chemical and physical properties of the liquid.
It functions even under dicult conditions such as turbulence, foam
generation, buildup, strong external vibration or changing products.
Function monitoring
The electronics module of VEGASWING 66 continuously monitors via
frequency evaluation the following criteria:
• Strong corrosion or damage on the tuning fork
• Loss of vibration
• Line break to the piezo drive
If a malfunction is detected or in case of power failure, the electronics
takes on a dened switching condition, i.e. the output is open (safe
condition).
The tuning fork vibrates at its mechanical resonance frequency of
approx. 1400 Hz. When the tuning fork is submerged in the product,
the frequency changes. This change is detected by the integrated
electronics module and converted into a switching command.
VEGASWING 66 can be operated without external evaluation system.
The integrated electronics evaluates the level signal and outputs a
switching signal. With this switching signal, a connected device can
be operated directly (e.g. a warning system, a pump etc.).
The data for power supply are specied in chapter "Technical data".
3.3 Operation
With the factory setting, products with a density > 0.07 g/cm³
(0.025 lbs/in³) can be detected. The instrument can be adapted to
products with lower density.
On the electronics module you will nd the following display and
adjustment elements:
• Signal lamp for indication of the operating condition (green)
• Signal lamp for indication of the switching condition (yellow)
• Control lamp for fault indication (red)
• DIL switch for sensitivity adjustment
• Mode switch for selecting the switching behaviour (min./max.)
Application area
Functional principle
Voltage supply

10
3 Product description
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
3.4 Storage and transport
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. The sensor is also equipped with a
protective cap of ABS. For special versions, PE foam or PE foil is also
used. Dispose of the packaging material via specialised recycling
companies.
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or conce-
aled defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature

11
4 Mounting
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
4 Mounting
4.1 General instructions
Make sure that all parts of the instrument coming in direct contact with
the process, especially the sensor element, process seal and process
tting and suspension cable, are suitable for the existing process
conditions, such as process pressure, process temperature as well as
the chemical properties of the medium.
You can nd the specications in chapter "Technical data" and on the
nameplate.
In general, VEGASWING 66 can be installed in any position. The
instrument only has to be mounted in such a way that the tuning fork
is at the height of the desired switching point.
The tuning fork has lateral markings (notches) that indicate the swit-
ching point with vertical mounting. The switching point refers to water
with the basic setting of the sensitivity switch ≥ 0.7 g/cm³ (0.025 lbs/
in³). When mounting VEGASWING 66, make sure that this marking is
at the height of the requested switching point. Keep in mind that the
switching point of the instrument is shifted if the medium has a density
other than water - water 1 g/cm³ (0.036 lbs/in³). For products < 0.7 g/
cm³ (0.025 lbs/in³) and > 0.5 g/cm³ (0.018 lbs/in³) the density switch
must be set to ≥ 0.5 g/cm³.
Keep in mind that foams with a density > 0.45 g/cm³ (0.016 lbs/in³)
are detected by the sensor. This can cause faulty switchings particula-
ry when used as dry run protection system.
2
3
14
Fig. 3: Mounting vertical
1 Switching point approx. 7 mm (0.28 in)
2 Switching point with lower density
3 Switching point with higher density
4 Switching point approx. 33 mm (1.3 in)
1
2
Fig. 4: Mounting horizontal
1 Switching point
2 Markingwithscrewedversionontop,withangeversionsdirectedtothe
angeholes
Suitability for the process
conditions
Switching point

12
4 Mounting
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
1
2
Fig. 5: Horizontal installation (recommended mounting position, particularly for
adhesive products)
1 Switching point
2 Markingwithscrewedversionontop,withangeversionsdirectedtothe
angeholes
With ange versions, the fork is directed as follows to the ange holes.
Fig.6:Forkpositionwithangeversions
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of
the cable entry. Rain and condensation water can thus drain o. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
Fig. 7: Measures against moisture penetration
Caution:
Do not hold VEGASWING 66 on the tuning fork. Particularly with
ange or tube versions, the tuning fork can be damaged just by the
weight of the instrument. Transport coated instruments very carefully
and avoid touching the tuning fork.
Remove the packaging or the protective cover just before installation.
Moisture
Transport

13
4 Mounting
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
The vibrating level switch is a measuring instrument and must be
treated accordingly. Bending the vibrating element will destroy the
instrument.
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
Use the hexagon above the thread for screwing in.
4.2 Instructions for installation
The thread and the seal on the threaded version of VEGASWING
66 correspond to DIN 3852 part 1, screwed plug Form B (sealing by
metallic sealing edge).
Use screw-in openings or screw-in sleeves according to DIN 3852
part 2.
For mounting, proceed as follows:
1. Screw the VEGASWING 66 into the mounting boss up to the stop.
You can determine the later position already before welding.
2. Mark the position of the VEGASWING 66 on the mounting boss.
3. Mark the respective position of the mounting boss on the vessel
or pipeline.
Keep in mind that in case of lateral mounting, the marking of the
at of VEGASWING 66 points upwards.
When mounting in pipelines, make sure that the surfaces of the
tuning fork are parallel to the direction of ow.
4. Remove the VEGASWING 66 from the mounting boss before
welding.
5. Weld the mounting boss according to your marking.
In case of horizontal mounting in adhesive and viscous products, the
surfaces of the tuning fork should be vertical in order to reduce buil-
dup on the tuning fork. On the screwed version you will nd a marking
on the hexagon. With this you can check the position of the tuning fork
when screwing it in. When the hexagon touches the seal, the thread
can still be turned by approx. half a turn. This is sucient to reach the
recommended installation position.
In the case of ange versions, the fork is aligned with the ange holes.
When used in adhesive and viscous products, the tuning fork should
protrude into the vessel to avoid buildup. For that reason, sockets
for anges and mounting bosses should be avoided when mounting
horizontally.
The process tting must be sealed if there is gauge or low pressure in
the vessel. Before use, check if the seal material is resistant against
the measured product and the process temperature.
The max. permissible pressure is specied in chapter "Technical
data" or on the type label of the sensor.
Handling
Welded socket
Adhesive products
Pressure/Vacuum

14
4 Mounting
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
Note:
Seal for instruments with process tting thread
The thread and the seal form on the mounting boss correspond to
DIN 3852, part 1, screwed plug Form B (sealing via metallic sealing
edge). In this case, no seal is required.
Instruments for high temperatures have a temperature adapter bet-
ween process tting and electronics housing. This is used for thermal
decoupling of the electronics from high process temperatures.
Information:
The temperature adapter may only be incorporated in the vessel insu-
lation up to max. 50 mm (1.97 in). Only then is a reliable temperature
decoupling guaranteed.
1
2
Fig. 8: Mounting of the instrument on insulated vessels.
1 Temperature isolation - max. 50 mm (1.97 in)
2 Ambient temperature on the housing
If VEGASWING 66 is mounted in the lling stream, unwanted false
measurement signals can be generated. For this reason, mount VE-
GASWING 66 at a position in the vessel where no disturbances, e.g.
from lling openings, agitators, etc., can occur.
This applies particularly to instrument types with long extension tube.
Mounting in the vessel
insulation
Inowingmedium

15
4 Mounting
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
Fig.9:Inowingmedium
To make sure the tuning fork of VEGASWING 66 generates as little
resistance as possible to product ow, mount the sensor so that the
surfaces are parallel to the product movement.
Due to the eects of agitators, equipment vibration or similar, the level
switch can be subjected to strong lateral forces. For this reason, do
not use an overly long extension tube (optional) for VEGASWING 66,
but check if you can mount a short level switch VEGASWING 66 on
the side of the vessel in horizontal position.
Extreme vibration or tremors, caused e.g. by agitators or turbulence
in the vessel, can make the long extension tube of VEGASWING 66
vibrate in resonance. This leads to increased stress on the upper weld
joint. Should a longer tube version be necessary, you can provide a
suitable support directly above the tuning fork to secure the extension
tube.
This measure applies mainly to applications in Ex areas of category
1G or WHG as well as to ship classications. Make sure that the tube
is not subject to bending stress due to this measure.
Fig. 10: Lateral straining of VEGASWING 66
The second seal of the gas-tight leadthrough (option) prevents an
uncontrolled leakage of the medium. The service life of the gas-tight
Flows
Agitators
Gas-tight leadthrough

16
4 Mounting
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
leadthrough depends on the chemical resistance of the materials.
See "Technical data".
Caution:
If it is determined (e.g. via an error message from VEGASWING 66)
that medium has already penetrated into the vibrating element, the
instrument must be exchanged immediately.

17
5 Connecting to power supply
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
5 Connecting to power supply
5.1 Preparing the connection
Always keep in mind the following safety instructions:
• Connect only in the complete absence of line voltage
In hazardous areas you must take note of the respective regulations,
conformity and type approval certicates of the sensors and power
supply units.
Connect the operating voltage according to the following diagrams.
Take note of the general installation regulations. As a rule, connect
VEGASWING 66 to vessel ground (PA), or in case of plastic vessels,
to the next ground potential. On the side of the instrument housing
there is a ground terminal between the cable entries. This connection
serves to drain o electrostatic charges. In Ex applications, the instal-
lation regulations for hazardous areas must be given priority.
The data for power supply are specied in chapter "Technical data".
The instrument is connected with standard two-wire cable without
screen. If electromagnetic interference is expected which is above the
test values of EN 61326 for industrial areas, screened cable should
be used.
Use cable with round cross section for instruments with housing and
cable gland. To ensure the seal eect of the cable gland (IP protection
rating), nd out which cable outer diameter the cable gland is suitable
for.
• 5 … 9 mm (0.20 … 0.35 in)
• 6 … 12 mm (0.24 … 0.47 in)
• 10 … 14 mm (0.40 … 0.55 in)
Use a cable gland tting the cable diameter.
In hazardous areas, only use approved cable connections for VEGAS-
WING 66.
Take note of the corresponding installation regulations for Ex applica-
tions.
Cover all housing openings conforming to standard according to
EN 60079-1.
5.2 Connection procedure
With Ex instruments, the housing cover may only be opened if there is
no explosive atmosphere present.
Proceed as follows:
1. Unscrew the housing cover
2. Loosen compression nut of the cable entry
3. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
4. Insert the cable into the sensor through the cable entry
Note safety instructions
Take note of safety
instructions for Ex
applications
Voltage supply
Connection cable
Connection cable
for Ex applications

18
5 Connecting to power supply
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
5. Open the terminals with a screwdriver
6. Insert the wire ends into the open terminals according to the
wiring plan
7. Tighten the terminals with a screwdriver
8. Check the hold of the wires in the terminals by lightly pulling on
them
9. Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
10. Screw the housing cover back on
The electrical connection is hence nished.
5.3 Wiring plan, single chamber housing
The following illustrations apply to the non-Ex as well as to the Ex-d
version.
5
5
55
1 2
4
3
Fig. 11: Material versions, single chamber housing
1 Plastic (not with Ex d)
2 Aluminium
3 Stainless steel, investment casting
4 Stainless steel, electropolished (not with Ex d)
5 Filter element for pressure compensation or blind plug with version IP 66/
IP 68, 1 bar (not with Ex d)
Housing overview

19
5 Connecting to power supply
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
7
4
6
15
3
2
min
max
g / cm3
0,7
0,5
T
on
4
321
214 314
PNP NPN
N
P
Fig. 12: Electronics and connection compartment, single chamber housing
1 Control lamp - fault indication (red)
2 Signal lamp - Switching condition (yellow)
3 Signal lamp - Operating condition (green)
4 Mode switch for selecting the switching behaviour (min./max.)
5 DIL switch for sensitivity adjustment
6 Ground terminal
7 Connection terminals
We recommend connecting VEGASWING 66 according to the closed
circuit principle, i.e. the switching circuit is open when there is a level
signal, line break or fault (safe condition).
The instrument is used to control relays, contactors, magnet valves,
warning lights, horns as well as PLC inputs.
Caution:
There is no reverse polarity protection. Take note of the polarity of the
output lines.
1234
+-
+-
Fig. 13: NPN action
Electronics and connec-
tion compartment
Wiring plan

20
5 Connecting to power supply
VEGASWING 66 • - transistor (NPN/PNP)
43757-EN-130205
1234
+-
+-
Fig. 14: PNP action