Vendo V-MAX Series Quick start guide

TCT-1
PARTS AND SERVICE
MANUAL
P/N: 1122181
REV B: 5/2002

TCT-2
V-MAX TRADE TABLE OF CONTENTS
SAFETY SECTION.................................................................................... Pages S-1 -S-18
A COMMITMENT TO SAFETY.................................................................. Page S-2
VENDOR INSTALLATION......................................................................... Pages S-3 -S-6
ELECTRICAL HAZARDS .......................................................................... Pages S-7 -S-8
MECHANICAL HAZARDS......................................................................... Page S-9
REFRIGERATION HAZARDS................................................................... Page S-10
SUBSTITUTIONS AND MODIFICATIONS................................................. Pages S-11 -S-12
CONSUMER SAFETY WARNING............................................................. Page S-13
GAS ISLAND VENDOR INSTALLATION PROTOCOL.............................. Page S-14
MOUNTING TO PEDESTAL...................................................................... Page S-15
PARTS, SALES, AND SERVICE CENTERS OF VENDO/SANDEN CO... Pages S-16 -S-17
GENERAL INFORMATION........................................................................ Pages G1 -G12
GENERAL INFORMATION........................................................................ Page G-2
INITIAL SET-UP ....................................................................................... Pages G-3 -G-4
LABEL INSTALLATION............................................................................. Page G-5
ALIGNMENT CHECKS.............................................................................. Page G-6
LOADING INSTRUCTIONS....................................................................... Page G-7
VEND MECHANISM PARTS DESCRIPTION............................................ Pages G-8 -G-9
VEND CYCLE............................................................................................ Pages G-10 -G-11
PROGRAMMING SECTION...................................................................... Pages PC-1 -PC-22
9.1 PROGRAMMING................................................................................. Pages PC-2 -PC-4
SET-UP AND CODE DESCRIPTION ........................................................ Pages PC-5 -PC-18
9.1 WIRING DIAGRAMS........................................................................... Pages PC-19 -PC-22
TRADE CABINET SECTION..................................................................... Pages C-1 -C-18
READING A PARTS LIST ......................................................................... Page C-2
HARDWARE LIST..................................................................................... Pages C-3 -C-4
INNER DOOR ASSEMBLY........................................................................ Pages C-6 –C-7
CABINET ASSEMBLY............................................................................... Pages C-8 -C-9
STACK ASSEMBLY.................................................................................. Pages C-10 -C-13
REFRIGERATION ASSEMBLY................................................................. Pages C-14 -C-15
AIR DAM ASSEMBLY ............................................................................... Pages C-16 -C-17
TRADE DOOR SECTION.......................................................................... Pages TD-1 -TD-18
OUTER DOOR.......................................................................................... Pages TD-2 -TD-13
LOCK ASSEMBLY .................................................................................... Pages TD-14 -TD-15
SELECTION PANEL ................................................................................. Pages TD-16 -TD-17
MINI V-MAX DOOR SECTION................................................................... Pages TDS-1 -TDS-10
OUTER DOOR.......................................................................................... Pages TDS-2 -TDS-5
SELECTION PANEL ................................................................................. Pages TDS-6 -TDS-7
LOCK ASSEMBLY .................................................................................... Pages TDS-8 -TDS-9

TCT-3
GAS ISLAND VENDOR PARTS................................................................ Pages GIV-1 -GIV-16
OUTER DOOR.......................................................................................... Pages GIV-2 -GIV-5
LOCK ASSEMBLY .................................................................................... Pages GIV-6 -GIV-7
COIN INSERT ........................................................................................... Pages GIV-8 -GIV-9
SELECTION PANEL ................................................................................. Pages GIV-10 -GIV-11
MOUNTING PEDESTAL ASSEMBLY ....................................................... Pages GIV-12 -GIV-13
SWITCH MOUNT ASSEMBLY.................................................................. Pages GIV-14 -GIV-15
MAINTENANCE......................................................................................... Pages M-1 -M-10
PREVENTATIVE MAINTENANCE SUGGESTIONS.................................. Page M-2
LUBRICATION GUIDE .............................................................................. Page M-2
CARE AND CLEANING............................................................................. Page M-3
REFRIGERATION OPERATION ............................................................... Pages M-4 –M-6
REFRIGERATION PARTS DESCRIPTION............................................... Pages M-7 -M-9
TROUBLESHOOTING .............................................................................. Pages T-1 -T-8
VENDO WARRANTY................................................................................ Pages T-2 -T-3
PARTS RETURN PROCEDURE............................................................... Page T-4
TROUBLESHOOTING GUIDE .................................................................. Pages T-5 -T-8

SAFETY SECTION
3/2002
S-1

A COMMITMENT TO SAFETY
The Vendo Company is committed to safety in every aspect of our product design. Vendo
is committed to alerting every user to the possible dangers involved in improper handling
or maintenance of our equipment. The servicing of any electrical or mechanical device
involves potential hazards, both to those servicing the equipment and to users of the
equipment. These hazards can arise because of improper maintenance techniques. The
purpose of this manual is to alert everyone servicing Vendo equipment of potentially
hazardous areas, and to provide basic safety guidelines for proper maintenance.
This manual contains various warnings that should be carefully read to minimize the risk
of personal injury to service personnel. This manual also contains service information to
insure that proper methods are followed to avoid damaging the vendor or making it unsafe.
It is also important to understand these warnings are not exhaustive. Vendo could not
possibly know, evaluate, or advise of all of the conceivable ways in which service might be
done. Nor can Vendo predict all of the possible hazardous results. The safety
precautions outlined in this manual provide the basis for an effective safety program. Use
these precautions, along with the service manual, when installing or servicing the vendor.
We strongly recommend a similar commitment to safety by every servicing organization.
Only properly-trained personnel should have access to the interior of the machine.
This will minimize the potential hazards that are inherent in electrical and mechanical
devices. Vendo has no control over the machine once it leaves the premises. It is the
owner or lessor’s responsibility to maintain the vendor in a safe condition. See Section I of
this manual for proper installation procedures and refer to the appropriate service manual
for recommended maintenance procedures. If you have any questions, please contact the
Technical Services Department of the Vendo office nearest you.
SAFETY RULES
•Read the Safety Manual before installation or service.
•Test for proper grounding before installing to reduce the risk of electrical shock and
fire.
•Turn off power switch or disconnect power cord from wall outlet before servicing or
clearing product jams. The vending mechanism can trap and pinch hands.
•Use only fully-trained service technicians for Power- On servicing.
•Remove any product prior to moving a vendor.
•Use adequate equipment when moving a vendor.
•Always wear eye protection, and protect your hands, face, and body when working
near the refrigeration system.
•Use only authorized replacement parts.
•Be aware of inherent dangers in rocking or tipping a vending machine.
•Always turn power off before plugging or unplugging vendor to wall outlet.
3/2002
S-2

SECTION I: VENDOR INSTALLATION
A. Vendors are large, bulky machines of significant size and weight. Improper
handling can result in injury. When moving a vendor, carefully plan the route to be
taken and the people and equipment required to accomplish the task safely.
B. Remove all tape, shipping sealant, and Styrofoam from the vendor. Loosen any
shipping devices used to secure interior parts during shipping. Remove the wooden
shipping base attached to the vendor base by the vendor leveling screws. Make
certain the leveling screws are in place and functional.
C. Position the vendor three to four inches (7.6 cm to 10.2 cm) from a well-constructed
wall (of a building or otherwise) on a flat, smooth surface.
IMPORTANT: The vendor requires three inches (7.6 cm) of air space from the wall
to ensure proper air circulation to cool the refrigeration unit.
D. Adjust the leveling screws to compensate for any irregularities on the floor surface.
Ideally, no adjustment will be necessary and the leveling legs will be flush with the
bottom of the vendor. A spirit level is a useful aid to level the vendor. When the
vendor is properly leveled the outer door, when opened, will remain stationary.
Vendors must be level to ensure proper operation and to maintain stability
characteristics. Do not add legs to the vendor.
E. Check the manufacturer’s nameplate on the left or right side of the vendor’s outer
door to verify the main power supply requirements of the vendor. Be sure the main
power supply matches the requirements of the vendor. To ensure safe operation,
plug the vendor only into a properly grounded outlet.
DO NOT USE EXTENSION CORDS.
F. Recommended voltage specs = volts required + amps of circuit.
G. Dedicated 15A service required for 1 machine.
NOTE: Any power supply variance more than +10% may cause the vendor to
malfunction.
* Power outlets must be properly grounded.
* Power outlets must be properly polarized, where applicable.
Test the outlets using the following information.
(Refer to Figure 1 on Page S-4.)
3/2002
S-3

TYPE 1
TYPE 2
TYPE 3
TYPE 4
TYPE 5
FIGURE 1
EARTH CONTACT SOCKET
(GREEN AND YELLOW)
0 VOLTS
OR LIVE
(
BROWN
)
220 VOLTS
NEUTRAL
(
BLUE
)
0-5 VOLTS
POWER CONTACT SOCKET
OR LIVE
(
BROWN
)
220 VOLTS
POWER CONTACT SOCKET
NEUTRAL
(
BLUE
)
0-5 VOLTS
OR LIVE
(
BROWN
)
220 VOLTS
NEUTRAL
(
BLUE
)
0-5 VOLTS
POWER CONTACT SOCKET
OR LIVE
(
BROWN
)
220 VOLTS
POWER CONTACT
SOCKET
NEUTRAL
(
BLUE
)
0-5 VOLTS
POWER CONTACT SOCKET
NEUTRAL
(
BLUE
)
0-5 VOLTS
OR LIVE
(
BROWN
)
220 VOLTS
EARTH CONTACT
(GREEN AND YELLOW)
0 VOLTS
(GREEN AND YELLOW)
0 VOLTS
EARTH CONTACT
STEP 1 STEP 2
STEP 1 STEP 2 STEP 3
STEP 1 STEP 2 STEP 3
STEP 3
SMALL SLOT-LINE 1
LIVE CONTACT (BLACK)
110 VOLTS
EARTH CONTACT
ROUND SOCKET
EARTH CONTACT SLOT
(GREEN AND YELLOW)
0 VOLTS
SLOT
LIVE CONTACT
NEUTRAL CONTACT
SLOT
(
BROWN
)
220 VOLTS
(
BLUE
)
0-5 VOLTS
LARGE SLOT-LINE 2
NEUTRAL CONTACT
(
WHITE
)
0 - 5 VOLTS
(
GREEN
)
0 VOLTS
STEP 1
STEP 2 STEP 3
STEP 1 STEP 2
STEP 3
OR LIVE
(
BROWN
)
220
POWER CONTACT
SOCKET
NEUTRAL
(
BLUE
)
0-5 VOLTS
CHECKING FOR PROPER GROUNDING AND POLARIZATION
3/2002
S-4

SECTION I: VENDOR INSTALLATION (CONTINUED)
For Type 1 and Type 2 outlets, test for Grounding and Polarization as follows:
1. With a test device (volt meter or test light), connect one probe to the receptacle’s
neutral contact and the other to the live contact. The test device should show a
reaction.
2. Connect one probe to the receptacle’s earth contact and the other to the live
contact. The test device should show a reaction.
For Type 3 through Type 5 outlets, test for Grounding as follows:
1. With a test device (volt meter or test light), determine which of the receptacle’s
power contacts is the live contact.
A. Connect one probe to the receptacle’s earth contact.
B. Connect the second probe to the left (or upper) power contact. If a reaction
occurs, this is the live power contact. If a reaction does not occur, move the
second probe to the right (or lower) contact. A reaction should occur,
indicating that this is the live power contact.
2. Connect one probe to the receptacle’s live power contact (as determined in step 1).
Connect the second probe to the other power contact (neutral). The test device
should show a reaction.
IF THE ABOVE CONDITIONS ARE NOT MET FOR THE GIVEN OUTLET
TYPE, CONTACT A LICENSED ELECTRICIAN AND HAVE THE
NECESSARY CORRECTIONS MADE.
3/2002
S-5

SECTION I: VENDOR INSTALLATION (CONTINUED)
S-6
H. Door Support (Figure 2)
The door support is to ensure that the
outer door closes squarely to the cabinet.
Raising the door can also ensure proper
alignment of the door latch.
FIGURE 2
I. Door Latch Alignment (Figure 3)
DO NOT INSERT OBJECTS
INTO LOCK CAVITY.
TO FREE OBJECTS
,
REMOVE
LOCK CAP AS SHOWN
1
2
After any door adjustment, the floating quicker
lock assembly should align itself automatically.
The latch assembly is adjustable. To adjust,
loosen the latch bracket mounting screws,
raise or lower the latch assembly into position,
then tighten the mounting screws.
SCREW
MOUNTING
LATCH
BRACKET
FIGURE 3
WARNING:
KEEP FINGERS AND OTHER OBJECTS OUT OF LOCK CAVITY
NOTE: Refer to the appropriate parts and service manual for detailed
instructions, operating principles, and recommended maintenance
intervals and procedures.
3/2002