VenMill Industries VMI HYBRID User manual

VMI HYBRIDTM
User’s Manual
Covers setup, getting to know your
machine, alerts & warnings, repairing an
optical disc, safety & cleaning, and FAQs

This unit is intended to clean/repair the
following discs: Blu-Ray, CD-ROMs, Music
CDs, Data CDs, DVDs, HD-DVDs, Computer
Discs, Game Discs, Books on disc, all
recordable CDs and DVDs, and double-
sided discs.
SAVE ALL PACKING MATERIALS. FAILURE
TO USE PACKAGING DESIGNED FOR THIS
UNIT MAY CAUSE DAMAGE TO THE UNIT
AND WILL VOID WARRANTY. FOR MORE
INFO CONTACT [email protected].
THANK YOU
For purchasing the VMI HYBRIDTM
© 2012 VenMill Industries, Inc. All rights reserved. Under the copyright laws, this manual may not be copied, in
whole or in part, without the written consent of VenMill.
Every eort has been made to ensure that the information in this manual is accurate. VenMill is not responsible
for printing or clerical errors.
Names and designs are trademarks of VenMill Industries, Inc. Artwork and Design © 2012 VenMill Industries, Inc.
All Rights Reserved.
The maximum amount of repairs per bottle may vary based on cleaning cycle usage. See www.venmill.com for
more information.
CAUTION: Units and consumables are designed for use in specic regions. Your warranty will be voided if you
purchase the equipment and/or consumables outside of your designated region. Purchase only through Authorized
Distributors found on our website at www.venmill.com. If uncertain, please contact [email protected].
VenMill Industries, Inc
670 Douglas Street
Uxbridge, MA 01569 USA
USA 800-928-0090
No. Am. 866-864-0210
Intl. 508-278-0091
Fax [phone]
www.venmill.com

READ BEFORE OPERATING EQUIPMENT
SECTION 1
Unpacking ..........................................................................................................................1
SECTION 2
Getting to Know Your Unit............................................................................................2
SECTION 3
Initial Setup ........................................................................................................................3
SECTION 4
Modes of Operation ........................................................................................................7
SECTION 5
Quick Start ....................................................................................................................... 11
SECTION 6
Standard Maintenance................................................................................................ 13
SECTION 7
Replacing Consumables ............................................................................................. 14
Bung Pads............................................................................................................ 14
Water Bottle............................................................................................................ 15
Bung Solution .................................................................................................... 15
Center Hub.............................................................................................................. 16
Consumable Counter Chip (C-H Chip) .......................................................... 18
SECTION 8
Repacking ........................................................................................................................ 19
SECTION 9
VMI HYBRIDTM FAQs....................................................................................................... 21
SECTION 10
Specications.................................................................................................................. 23

SECTION 1 Unpacking
1
UNPACKING:
Open the Shipping Box.1.
Remove the Support Documents, Power2.
Cord, and the Consumable package
(included inside: 6 Sets of Bung Pads, 6
Center Hubs, 2 Bottles of Bung Solutions,
2 Jet Nozzle Plugs, and 1 C-H Chip).
Remove the Top Cardboard Inserts.3.
Remove the VMI Hybrid from the Shipping4.
Box.
Remove the Left and the Right Side Packing5.
Foams.
Take the VMI Hybrid out of the plastic bag.6.
Insert the power cord into the power inlet7.
on the back of the machine. Then proceed
to take the other end of the power cord and
plug it into a wall outlet.
On the back side of the machine, turn the8.
ON/OFF switch to the ON position.
The machine will power ON and the Top9.
Cover will automatically open.
Proceed to the “Initial Setup” section of the10.
User Manual.
SAVEALL PACKINGMATERIALS. FAILURETOUSE PACKAGINGDESIGNEDFOR
THIS UNIT WILL CAUSE DAMAGE TO THE UNIT AND WILL VOID WARRANTY.
Parts that need to be saved are as follows:
VMI Hybrid Shipping Box | Top Cardboard Inserts | Left & Right Side Packing
Foams | Protective Plastic Bag | Locking Cap for Bung Solution Bottle
There is a charge plus shipping for packing materials, if they are discarded.

2
SECTION 2
Getting to
Know Your Unit
Bung Pads
Nozzle
Catch Tray
Rubber Platter
Center Hub
Keypad
Pumps
Compound
C-H Chip
Back Panel Door
On/O Switch
Power Inlet
Water

3
Initial Setup
Bung Solution Tubing: To ensure the optimal quality of your VMI Hybrid, this unit
has been fully Quality Controlled, prior to leaving our facilities. Due to this, some
Bung Solution was been run through the machine. For shipping purposes we
have lled the Bung Solution Tubing with a mixture of water and alcohol, which
has been capped o on both ends. The following is a step by step sequence for
removing this shipping mixture:
Plug in the Power Cord to a wall outlet.1.
Turn on power to the unit by pressing the ON/OFF switch, located on the back2.
of the machine, to the ON position.
Upon powering up, the Top Cover will automatically open.3.
Locate the two Caps which cover the two Jet4.
Nozzles on the inside of the Top Cover.
Remove these Caps. (PLEASE SAVE THESE5.
CAPS!)
Located on the front of the VMI Hybrid is the6.
User Keypad. On this keypad, towards the
right hand side, are two buttons labeled “C”
for Bung Solution and “W” for Water. The
label entitled “Prep Line” will be found below
these two buttons.
To activate the Prepping Process, to purge the7.
Bung Solution line of the shipping mixture,
press the “C” button. NOTE: Make sure to have
a napkin, paper towel, or small receptacle ready
to catch the draining liquid. Make sure not to
allow any liquid to drain directly onto the Main Motor spindle.
Once this process has been activated, locate the back end of the Bung8.
Solution Tubing, found on the back side of the machine.
On the back end of this tubing is another Cap. Remove this Cap. (PLEASE SAVE9.
THIS CAP!)
Let this process run until all of the Shipping Mixture has been removed from10.
the line.
For shipping purposes - the two bottles of Bung Solution, the C-H Chip, the Center
Hubs, and the Bung Pads have been separated from the unit. Please nd these items
stored within the packing material.
SECTION 3 Initial Setup

Initial Setup SECTION 3
4
When liquid stops dripping out of the two front nozzles, press the “C” button11.
again, to cancel the purging process.
Bung Solution Bottles: The bottles of Bung
SolutionthathavebeenshippedwithyourVMIHybrid
machine are pre-lled with enough solution to last
250 minutes, 500 minutes in total.These bottles have
been sealed to ensure that no solution will escape
during shipping. NOTE: BEFORE INSTALLATION IT IS
ESSENTIAL TO SHAKE THE BUFFING SOLUTION BOTTLE
WELL! Once mixed, remove the safety seal from the
bottle by unscrewing the bottle cap. Once the safety
seal has been removed, reinstall the bottle cap,
and then proceed to feed the designated Bung
Solution tubing through the cap. NOTE: ONLY ONE OF
THE TWO BOTTLES OF BUFFING SOLUTION CONTAINS
A CAP WITH AN OPENING FOR THE TUBING. THIS CAP
MUST BE SAVED FOR REUSE! CAUTION: MAKE SURE THE
TUBING REACHES THE BOTTOM OF THE BOTTLE AND
MAKE SURE NOT TO PINCH THE TUBING!
REMINDER:PLEASEKEEPTHESHIPPINGCAP&SAFETY
SEAL! SHOULD THE MACHINE NEED TO COME IN FOR
SERVICING, THE BUFFING SOLUTION BOTTLE MUST
BE REMOVED. TO ENSURE THAT THE COMPOUND
DOES NOT CURE, YOU WILL NEED TO MAKE SURE
THAT THE BOTTLE IS SEALED AND CAPPED.
WaterBottle:ThebottleforWaterthathasbeenshipped
within your VMI Hybrid machine must be lled with
any potable water. This bottle is rated for 250mL or
8oz of water. Please ll as shown in the corresponding
picture. Once lled, proceed to feed the designated
Water tubing through the cap. CAUTION: MAKE SURE
THE TUBING REACHES THE BOTTOM OF THE BOTTLE
AND MAKE SURE NOT TO PINCH THE TUBING!
Consumable Counter Chip (C-H Chip): The VMI
Hybrid unit comes with a Consumable Counter
Chip which is good for 500 minutes of machine use.
This chip must be installed in the back of the unit,
between the Bung Solution and the Water bottles,
in order to operate the unit. The amount of usage on
this chip will be displayed on the front User Keypad.
The“Supplies - Fuel Gauge”located on the front User
Keypad will decrease the amount of supplies left on the C-H Chip as you continue

SECTION 3 Initial Setup
5
to use the machine. Once this chip is depleted, the machine will notify you, and no
more cycles will be allowed, until a new C-H Chip is installed. NOTE: THE VMI HYBRID
WILL NOT OPERATE WITHOUT A C-H CHIP.
Power Cord: The VMI Hybrid unit comes with a power cord based on the region that
the machine is designated for. This power cord needs to be installed into the Power
Inlet located on back of the unit. Then proceed to take the other end of the power
cord and plug it into a wall outlet.
Prepping Consumables: Before any
discs can be run in the VMI Hybrid
it is essential to prep the Bung
Solution and the Water lines.
WARNING: FAILURE TO PREP THE
BUFFING SOLUTION & WATER LINES
WILL CAUSE DAMAGE TO BOTH THE
DISC AND THE PADS! The following
is a step by step sequence for
prepping the consumables:
Turn on power to the unit by1.
pressing the ON/OFF switch,
located on the back of the unit,
to the ON position.
Upon powering up, the TOP2.
COVER will automatically open.
Have a small container or3.
receptacle ready in order to
catch the Bung Solution and
the Water that will come from
the Tube Nozzles during the
prepping process.
Located on the front of the VMI Hybrid is the User Keypad. On the User Keypad,4.
located on the right hand side, are two buttons labeled“C”for Bung Solution and
“W” for Water. Located below these two buttons, is the label entitled “Prep Line”.
To activate the prepping process, simply press either the“C” or the “W”button.5.
Note: Both lines can be prepped at the same time, but it is recommended that
one line be prepped at a time. Once the Bung Solution and the Water comes
out of the designated Tube Nozzles and there is no more air left in the lines,
press either the “C” button to stop the Bung Solution ow or press the “W”
button to stop the water ow.
FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND
DISC THEREBY VOIDING YOUR WARRANTY. FOR AUTHORIZED DISTRIBUTORS VISIT WWW.VENMILL.COM.

Initial Setup SECTION 3
6
Installing Center Hub: The VMI Hybrid unit
comes with six Center Hubs. These hubs protect
the inside diameter of the disc, from collecting
any residue, during the repair process. The
Center Hub will need to be replaced after 84
minutes of use. This will occur at the same time
that the Bung Pads need to be replaced. The
Center Hub should be installed after the Bung
Solution and the Water lines have been prepped.
Locate the metal Hex shaped post between the
two Bung Pad Holders. Take one of the Center
Hubs and line up the Hex shaped opening on the hub with the Hex shaped post.
Push the Center Hub in, as far as it can go. Spin the Center Hub by hand to make sure
the hub is centered. If needed, make the proper adjustment.
Installing Bung Pads: The VMI Hybrid unit
comes with six sets of Bung Pads, which are
good for a total of 500 minutes, 84 minutes per
set. These Bung Pads are not pre installed!
Note: Installation of the Bung Pads is
recommended to be done after the prepping
of the Bung Solution and Water lines. This
will prevent any undue Bung Solution or
Water from contaminating the bung pads.
Install each bung pad onto the bung pad
holder. Each Bung Pad has been marked on
the back side with an “L” or an “R”, to indicate
which Bung Pad should go on which Bung
Pad holder. NOTE: THE “R” (RIGHT) BUFFING PAD
IS LARGER IN SIZE THAN THE “L” (LEFT) BUFFING
PAD. Make sure that the Bung Pad is centered
and fully seated on the Bung Pad Holder.
After every 84 minutes of machine use, the VMI
Hybrid will inform the Operator to replace the Bung Pads.
CAUTION: IT IS ESSENTIAL TO KEEP THE“TOP COVER”IN THE OPEN POSITION WHEN
THE MACHINE IS IN THE “ STAND BY” MODE & WHEN THE MACHINE IS NOT IN USE!
THIS WILL ENSURE THAT THE BUFFING PADS WILL NOT BECOME FLAT.
Your VMI Hybrid unit is now ready to be used!

SECTION 4 Modes of Operation
7
Regular: This option encompasses any of the
following types of discs: CD-ROMs, Music CDs,
Data CDs, DVDs, HD-DVDs, Computer Discs,
Game Discs, Books on Disc, all recordable CDs
and DVDs, & double-sided discs.
Press the “Regular” button located on the User
Keypad to activate this operation. A Solid Green
LED will appear next to this option. The User
Keypad will then prompt the User to select a
length of time. The User will have an option of time ranging from 30 seconds to 4
minutes, depending on the severity of damage on the disc. When the User Keypad
prompts the Operator to select a repair time, all the available time for this option
will ash on the “Time – Fuel Gauge”. To select the desired time, press the “Regular”
button to the desired time option. When this is done the lights will stop ashing
and only a solid light will appear next to the time that has been selected. Next,
close the Top Cover, and the machine will start automatically.
Blu-Ray: This option encompasses any of the
following types of discs: Blu-Ray and PS3 discs.
Press the “Blu-Ray” button located on the User
Keypad to activate this operation. A Solid Green
LED will appear next to this option. The User
Keypad will then prompt the User to select a
length of time. The User will have an option
of time ranging from 1 minute to 4 minutes,
depending on the severity of damage on the
disc. When the User Keypad prompts the Operator to select a repair time, all the
available time for this option will ash on the “Time – Fuel Gauge”. To select the
desired time, press the “Blu-Ray” button to the desired time option. When this
is done the lights will stop ashing and only a solid light will appear next to the
time that has been selected. Next, close the Top Cover, and the machine will start
automatically.
Emergency Stop: A situation may present itself in which an Operator may desire
to stop a cycle prematurely. At any time during the cycle, the User may press any
button on the User Keypad to stop the cycle. Once the button is pressed, the cycle
will stop, and the Top Cover will open automatically. The Main Screen will then
display the “ER” error message indicating that the Emergency Stop function has
been successfully accomplished. Once the unit has reset to the Main Function, the
“ER” error message will disappear and the User can now continue with operation.
Modes of Operation

8
Modes of Operation SECTION 4
Clean Catch Tray: During every cycle, Bung
Solution and Water is applied to the disc’s
surface. This collection of residue will drain
down into the Catch Tray. This residue must be
cleaned out periodically. For this reason the VMI
Hybrid has been designed to notify the Operator
to remove and clean the Catch Tray. After 250
minutes of machine operation, the Main Screen
on the User Keypad will display the“CC”message,
indicating that the Catch Tray must be cleaned
out. Recommendation: Feel free to clean out this Catch Tray at anytime prior to
the error message at the 250 minute mark! Once the Catch Tray has been cleaned,
the Operator will need to press the “Regular” and then the “Blu-ray” buttons on the
User Keypad, to inform the unit that the cleaning has been performed. At this point
the “CC” message will disappear. Note: The CC error message is also an indication
to replace the bottle of Bung Solution. Upon completion, the machine will reset
back to the Main Function Mode, and the User can now continue with operation.
WARNING: FAILURE TO CLEAN THE CATCH TRAY WILL RESULT IN AN OVERFLOW OF
RESIDUE AND WILL CAUSE DAMAGE TO THE MACHINE!
Add Water: During every cycle, Water is applied
to the disc’s surface. Due to this usage, the Water
bottle will deplete, sooner than the allotted 500
minutes on the C-H Chip. For this reason the VMI
Hybrid has been designed to notify the Operator
to rell the Water Bottle. After 125 minutes of
machine operation, the Main Screen on the User
Keypad will display the“AW”message, indicating
that water must be added to the Water Bottle.
Once the Water Bottle has been relled, the
Operator will need to press the“Regular”and then the“Blu-ray”buttons on the User
Keypad, to inform the unit that the rell has been performed. At this point the“AW”
message will disappear. Upon completion, the machine will reset back to the Main
Function Mode, and the User can now continue with operation.
WARNING: FAILURE TO REFILL THE WATER BOTTLE WILL RESULT IN DAMAGE TO THE
DISCS AND TO THE MACHINE!
Change Bung Solution: During every cycle, Bung Solution is applied to the disc’s
surface. Due to this usage, the Bung Solution bottle will deplete, sooner than
the allotted 500 minutes on the C-H Chip. For this reason the VMI Hybrid has been
designed to notify the Operator to rell/replace the Bung Solution Bottle. After
250 minutes of machine operation, the Main Screen on the User Keypad will display
the “CC” message, indicating that Bung Solution must be added to the Bung

Solution Bottle. Once the Bung Solution Bottle
has been relled, the Operator will need to press
the “Regular” and then the “Blu-ray” buttons
on the User Keypad, to inform the unit that
the rell has been performed. At this point the
“CC” message will disappear. Note: The CC error
message is also an indication to clean out the
Catch Tray. Upon completion, the machine will
reset back to the Main Function Mode, and the
User can now continue with operation.
WARNING: FAILURE TO REFILL THE BUFFING SOLUTION BOTTLE WILL RESULT IN
INFERIOR REPAIR QUALITY AND IN SOME EXTREME CONDITIONS CAUSE DAMAGE
TO THE DISC AND TO THE MACHINE!
Replace Bung Pads & Center Hub: Over
time, the bung pads will wear down. Each
set of Bung Pads, are rated for 84 minutes of
operation. It will take six sets of Bung Pads to
equal the 500 minute rating on the C-H Chip. For
this reason the VMI Hybrid has been designed to
notify the Operator to replace the Bung Pads.
After 84 minutes of machine operation, the Main
Screen on the User Keypad will display the “CP”
message indicating that the Bung Pads must
be replaced.
The “CP” error message is also an indication to
replace the Center Hub. Over time the Center
Hub will wear down and as a result this hub will
loose its eectiveness. In order to protect the
inside diameter of the discs from collecting any
residue during the repair process, the Center
Hub must be replaced.
Once the new Bung Pads and the Center Hub
has been installed, the Operator will need to press the“Regular” and then the “Blu-
ray” buttons on the User Keypad, to inform the unit that the replacing has been
performed. At this point the “CP” error message will disappear. Upon completion,
the machine will reset back to the Main Function Mode, and the User can now
continue with operation.
WARNING: FAILURE TO REPLACE THE BUFFING PADS WILL RESULT IN INFERIOR
REPAIR QUALITY AND MAY CAUSE DAMAGE TO THE OPTICAL MEDIA!
SECTION 4 Modes of Operation
9

Modes of Operation SECTION 4
10
Replace All Consumables: The C-H Chip has been designed to monitor the
consumables used within your VMI Hybrid to ensure that each disc is repaired to
the same standard and to decrease any downtime that may result from not having
replacement consumables on hand. The consumables originally provided with
the VMI Hybrid and the VMI Hybrid Combo Packs are all rated for 500 minutes
of operation. Each conguration is accompanied by the C-H Chip, which informs
the unit that the consumables have been replaced, and installed. The amount of
consumable usage time is displayed on the “Supplies – Fuel Gauge” located on
the User Keypad. As the consumables deplete over time, the fuel gauge will expire
down in percentage as follows:
100% = 500 minutes
75% = 375 minutes
50% = 250 minutes
25% = 125 minutes
0% = 0 minutes
Once the consumable level has reached 25%, the Green LED will switch over to
Yellow and the 0% Green LED will turn over to Red and will blink every two seconds.
At this point the Operator should make plans to obtain more consumables. Once
the C-H Chip has reached 0%, the ashing Red LED will stop and a solid Red LED
will appear. At this point the“RC”error message will appear on the Main Screen.The
machine will not allow for any other operations, until a new C-H Chip is installed.
Once a new C-H Chip has been installed, the“RC”error message on the Main Screen
will disappear and the“Supplies – Fuel Gauge”will display 100%. The User can now
resume operation.
Error Messages:
E1: ........Top Cover open switch is not deactivated.
E2: ........Main Motor is not achieving enough current.
E3: ........Main Motor is achieving too much current.
E4: ........Bung Solution Pump is not working.
E5: ........Water Pump is not working.
ER: ........Emergency Stop
AW: ........Add Water
CC: ........Replace Bung Solution & Clean Catch Tray
CP: ........Replace Bung Pads & Center Hub
RC: ........Replace All Consumables

11
SECTION 5 QUICK START
FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND
DISC THEREBY VOIDING YOUR WARRANTY. FOR AUTHORIZED DISTRIBUTORS VISIT WWW.VENMILL.COM.
QUICK START - How to Use Your Machine
Turn ON power to the unit by1.
pressing the ON/OFF switch
to the ON position, located in
the rear of the unit. The Top
Cover will open automatically
after a few seconds.
Select which type of disc2.
you would like to repair, by
selecting either the Regular or
Blu-Ray option, located on the
User Keypad.
Select the amount of time3.
that you would like to repair
your disc for, depending
on the severity of damage.
To do this, press either
the Regular or the Blu-Ray
button (depending on what
option you chose in step #
2) until the LED next to the
desired amount of time, is
illuminated.

12
QUICK START SECTION 5
FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND
DISC THEREBY VOIDING YOUR WARRANTY. FOR AUTHORIZED DISTRIBUTORS VISIT WWW.VENMILL.COM.
Place the DVD/CD/Blu-Ray4.
onto the platter, with LABEL
SIDE OF DISC FACING DOWN!
Close the Top Cover and the5.
cycle will start automatically.
Once the cycle has6.
completed, the Top Cover will
open automatically. Remove
your disc.

SECTION 6 Standard Maintenance
13
How to clean the Catch Tray
(This tray must be cleaned out after every 250
minutes of machine use!)
Pull o Platen from Main Motor shaft.1.
Locate the Removable Catch Tray.2.
Pull up on the outer edges of the tray.3.
Remove tray from machine.4.
Rinse under warm water. Wipe away any5.
build up of Bung Solution with a wet
paper towel, napkin, or by hand.
Clean tray until all visible signs of build6.
up are removed.
Make sure that the Removable Catch7.
Tray is dry before reinstalling into the
machine.
Install the Removable Catch Tray.8.
Reinstall the Platen onto the Main Motor9.
shaft.
Press the “Regular” and then the “Blu-10.
ray” buttons on the User Keypad. Note:
If the catch tray is cleaned prior to “CC”
error message then no further action is
required.
Resume normal operation.11.
What to do when the Hybrid will not be used
for an extended period of time:
Make sure to keep the “Top Cover” in the1.
Open position. This will ensure that the
Bung Pads will not become at.
Note: If you desire to keep the “Top Cover” in2.
the closed position while not in use, remove
the Platen Assembly from the machine.
Standard Maintenance

Replacing Consumables SECTION 7
14
Install the two Jet Nozzle Caps, which have been sent with your unit, to the3.
tips of the Bung Solution nozzles. This will ensure that the bung Solution
within the tubes will not cure.
Replacing Consumables:
A. How to replace the Bung Pads.
(The machine will notify the Operator to
replace the Bung Pads by displaying the “CP”
message.)
Make sure the Top Cover is in the“Open”1.
position.
Locate the Bung Pads.2.
Pull back gently with your nger on any3.
outside edge of the Bung Pad. Pull
the Bung Pad away from the Bung
Pad Holder, until the pad is completely
detached.
Repeat step # 3 for the second Bung Pad.4.
Each Bung Pad has been marked on the5.
back side with an “L” or an “R”, to indicate
which Bung Pad should go on which
Bung Pad Holder. NOTE: THE “R” (RIGHT)
BUFFING PAD IS LARGER IN SIZE THAN THE “L” (LEFT) BUFFING PAD. Take your
new Bung Pad and line it up with the corresponding Bung Pad Holder. It
is essential that the Bung Pad is CENTERED on the Bung Pad Holder. Make
sure that the new Bung Pad is fully seated on the Bung Pad Holder by
pressing gently on the entire surface of the pad.
Repeat step # 5 for the second Bung Pad.6.
If the Bung Pads were replaced due to the “RC” error code, no further action7.
is required with the Bung Pads.
If the Bung Pads were replaced due to the“CP” error code, press the8.
“Regular” and then the “Blu-ray” buttons on the User Keypad to inform the
machine that the pads were replaced.
Resume operation.9.
FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND
DISC THEREBY VOIDING YOUR WARRANTY. FOR AUTHORIZED DISTRIBUTORS VISIT WWW.VENMILL.COM.

FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND
DISC THEREBY VOIDING YOUR WARRANTY. FOR AUTHORIZED DISTRIBUTORS VISIT WWW.VENMILL.COM.
SECTION 7 Replacing Consumables
15
B. How to rell Water Bottle
(The machine will notify the Operator to replace
the Water by displaying the“AW”message.)
Pull down on the Back Panel Door to1.
expose both the Bung Solution and
Water Bottles.
Pull out the Water Bottle with your nger2.
tips, until you can tip the bottom of the
bottle, out towards yourself.
Wipe down the Water tubing with a paper towel to remove any excess water3.
left on the tubing.
Fill the Water Bottle with any potable water.4.
Please ll the bottle as shown in the corresponding picture.5.
Once lled, proceed to feed the designated water tubing through the cap.6.
CAUTION: MAKE SURE THE TUBING REACHES THE BOTTOM OF THE BOTTLE
AND MAKE SURE NOT TO PINCH THE TUBING!
Now that the water has been replaced, proceed by closing the Back Panel Door.7.
Press the“Regular”and then the “Blu-ray” buttons on the User Keypad to notify8.
the unit that the Water has been replaced.
Resume normal operation.9.
C. How to replace Bung Solution Bottle
(The machine will notify the Operator to replace the Bung Solution by displaying
the “CC” message.)
Pull down on the Back Panel Door to expose both the Bung Solution and1.
Water Bottles.
Pull out the Bung Solution bottle with your nger tips, until you can tip the2.
bottom of the bottle, out towards yourself.
Wipe down the Bung Solution tubing with a paper towel to remove any3.
excess solution left on the tubing.

Replacing Consumables SECTION 7
FAILURE TO USE CONSUMABLES DESIGNED FOR THIS UNIT WILL CAUSE DAMAGE TO BOTH UNIT AND
DISC THEREBY VOIDING YOUR WARRANTY. FOR AUTHORIZED DISTRIBUTORS VISIT WWW.VENMILL.COM.
16
WARNING: BEFORE INSTALLING THE4.
NEW BOTTLE OF BUFFING SOLUTION IT
IS ESSENTIAL TO SHAKE THE BUFFING
SOLUTION BOTTLE WELL! Once mixed,
remove the safety seal from the bottle
by unscrewing the bottle cap. Once the
safety seal has been removed, reattach the
bottle cap, and then proceed to feed the
designated bung solution tubing through
the cap. NOTE: ONLY ONE OF THE TWO
BOTTLES OF BUFFING SOLUTION CONTAINS
A CAP WITH AN OPENING FOR THE TUBING.
THIS CAP MUST BE SAVED FOR REUSE!
CAUTION:MAKESURETHETUBINGREACHES5.
THE BOTTOM OF THE BOTTLE AND MAKE
SURE NOT TO PINCH THE TUBING!
NOTE: PLEASE KEEP THE SHIPPING CAP AND6.
SAFETY SEAL! SHOULD THE MACHINE NEED
TO COME IN FOR SERVICING, THE BUFFING
SOLUTION BOTTLE MUST BE REMOVED. TO
ENSURE THAT THE COMPOUND DOES NOT CURE YOU WILL NEED TO MAKE SURE
THAT THE BOTTLE IS SEALED AND CAPPED.
Now that the Bung Solution has been replaced, proceed by closing the Back7.
Panel Door.
Press the“Regular”and then the “Blu-ray” buttons on the User Keypad to notify8.
the unit that the Bung Solution has been replaced.
Resume normal operation.9.
D. How to Replace the Center Hub
(The Center Hub must be replaced at the same time as the Bung Pads“CP”!)
Make sure the Top Cover is in the“Open”position.1.
Locate the Center Hub, positioned between the two Bung Pad Holders.2.
Pull the worn Center Hub o of the Hex shaped post with your Index Finger3.
and Thumb.

Take the new Center Hub and line up the4.
Hex shaped opening on the hub with the
Hex shaped post.
Push the Center Hub in, as far as it can go.5.
Spin the Center Hub by hand to make sure6.
the hub is centered.
If needed, make the proper adjustment.7.
If you are replacing the Center Hub due to8.
the “RC” message, then there are no other
steps that need to be performed.
If you are replacing the Center Hub due9.
to the “CP” message, make sure to also
replace the Bung Pads, and then press
the “Regular” and then the “Blu-ray”
buttons on the User Keypad to notify the
unit that both the Bung Pads and the
Center Hub have been replaced.
Resume normal operation.10.
SECTION 7 Replacing Consumables
17