Ventrac KW452 User manual





Revised 05/04/17
09.10120 Rev. 07









If you need to contact an authorized Ventrac dealer for information on servicing your product,
always provide the product model and serial numbers.
Please ll in the following information for future reference. See the picture(s) below to nd the
location of the identication numbers. Record them in the spaces provided.
Date of Purchase: __________________________________________________________________
Dealer:___________________________________________________________________________
Dealer Address:____________________________________________________________________
____________________________________________________________________
Dealer Phone Number: ______________________________________________________________
Dealer Fax Number: ________________________________________________________________
Model # (A): ___________________________
Serial # (B): ____________________________
Afx Part/Serial Number label here.
Venture Products Inc. reserves the right to make changes
in design or specications without obligation to make like
changes on previously manufactured products.

TABLE OF CONTENTS
3
 
Product Description................................................................................................................................5
Why Do I Need an Operator’s Manual? .................................................................................................5
Using Your Manual .................................................................................................................................6
Manual Glossary ....................................................................................................................................6
 
Safety Decals .........................................................................................................................................7
General Safety Procedures....................................................................................................................9
Training Required...................................................................................................................................9
Personal Protective Equipment Requirements ......................................................................................9
Operation Safety ....................................................................................................................................9
Preventing Accidents............................................................................................................................10
Keep Riders O󰀨....................................................................................................................................10
Operating On Slopes............................................................................................................................ 11
Roadway Safety................................................................................................................................... 11
Truck Or Trailer Transport .................................................................................................................... 11
Maintenance.........................................................................................................................................12
Fuel Safety...........................................................................................................................................12
Hydraulic Safety ...................................................................................................................................13
KW452 Safety Procedures...................................................................................................................14
 
Identication of Parts............................................................................................................................15
Setup Instructions for Power Unit & Weather Cab...............................................................................17
 
Operational Control Locations..............................................................................................................27
Outer Door Handle & Lock (A) .............................................................................................................27
Inner Door Handle (B)..........................................................................................................................27
Window Latch Handle (C) ....................................................................................................................27
Interior Light Switch (D)........................................................................................................................27
Hazard Light Switch (E) .......................................................................................................................27
Strobe Light Switch (F).........................................................................................................................28
Rear Work Light Switch (G) .................................................................................................................28
Front Work Light Switch (H) .................................................................................................................28
Windshield Wiper / Washer Switch (I)..................................................................................................28
Heater Fan Speed Switch (J)...............................................................................................................28
Heater Temperature Switch (K)............................................................................................................28
USB Receptacle (L) .............................................................................................................................28
Rear Heater Vent (M) ...........................................................................................................................28
Main Heater Vents (N)..........................................................................................................................28
Defrost Fan & Switch (O) .....................................................................................................................28
 
Daily Inspection....................................................................................................................................29
4-Point Seatbelt....................................................................................................................................29
Strobe Light..........................................................................................................................................29

TABLE OF CONTENTS

 
Cleaning and General Maintenance.....................................................................................................30
Seatbelt Upper Mount Adjustment .......................................................................................................30
Window Latch Adjustment....................................................................................................................30
Window Latch Handle Adjustment .......................................................................................................30
Door Latch Adjustment.........................................................................................................................30
Lower Door Window Adjustment..........................................................................................................31
Fuse Replacement...............................................................................................................................31
Windshield Washer Nozzle Adjustment ...............................................................................................32
Changing the Strobe Light Flasher Mode ............................................................................................32
Strobe Light Pin Lubrication.................................................................................................................32
Heater Air Filter Replacement..............................................................................................................32
Storage.................................................................................................................................................33
Power Unit Tire Pressure .....................................................................................................................34
 
Dimensions ..........................................................................................................................................35
Features...............................................................................................................................................35
 
Wiring Diagram Reference Key............................................................................................................36
Wiring Diagram ....................................................................................................................................37
Wire Harness & Fuse Panel.................................................................................................................38
Cab Frame & Mount.............................................................................................................................40
Cab Roof Mount...................................................................................................................................42
Main Switch Panel, Cover Plates, & Components ...............................................................................44
Front & Rear Work Lights.....................................................................................................................46
Canvas Bellows & Column Covers ......................................................................................................48
Front Windshield & Windshield Wiper..................................................................................................50
Upper Door Frame & Latch..................................................................................................................52
Lower Door...........................................................................................................................................54
Left Rear Window.................................................................................................................................56
Rear Window........................................................................................................................................58
Right Rear Window ..............................................................................................................................60
Right Front Window / Emergency Exit .................................................................................................62
Lower Right Window ............................................................................................................................64
Four Point Seatbelt ..............................................................................................................................66
Fuel Tank Cover, Frame Seals, Decals................................................................................................68
70.2006-6 Defrost Fan Kit....................................................................................................................70
70.2006-4 Mirror Kit .............................................................................................................................72
70.8162 Cab Hazard Lights Kit ............................................................................................................74
70.8161 Strobe Light Kit.......................................................................................................................76
70.8148 Windshield Washer Kit ...........................................................................................................78
70.8160 Console Fan/Heater Kit..........................................................................................................80
Heater Blower Assembly......................................................................................................................82
70.8136 Kubota Heater Install Kit for 4500Y & 4500Z .........................................................................84
70.8137 Kawasaki Heater Install Kit for 4500P....................................................................................86
70.4146 Radiator Ba󰀪e 4500Y Kit.......................................................................................................88
70.4147 Radiator Ba󰀪e 4500Z Kit .......................................................................................................90
 


INTRODUCTION

The Ventrac KW452 weather cab is designed for the sole purpose of sheltering the operator from the
weather while providing superior visibility. Standard features include a front windshield wiper, front and rear
LED work lights, a large left-side entry door, right-side emergency exit, door and side windows that can be
quickly and easily removed, and a 4-point seatbelt. All cabs with serial # 01287 and higher are equipped
with a heater. A heater installtion kit must be purchased to connect the heater to your power unit engine.
Optional accessories include a strobe light, hazard lights, mirrors, windshield washer, and defrost fan kits. Refer
to your national and/or local regulations for lighting requirements specic to your intended application.
NOTE: The KW452 weather cab cannot be used with the Ventrac KH500 versa-loader or the Ventrac
RV602 Collection Vacuum.

This manual has been created to help you gain the important knowledge of what is needed to safely
operate, maintain, and service your machine. It is divided into sections for convenient reference of the
appropriate section.
You must read and understand the operator’s manual for each piece of Ventrac equipment you own. Read-
ing the operator’s manual will help you become familiar with each specic piece of equipment. Under-
standing the operator’s manual will help you, as well as others, avoid personal injury and/or damage to the
equipment. Keep this manual with the machine at all times. The manual should remain with the machine
even if it is sold. If this manual becomes damaged or unreadable, it should be replaced immediately. Con-
tact your local Ventrac dealer for a replacement.
When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both
the power unit and the attachment being used to ensure the safest operation possible.
The information in this manual provides the operator with the safest procedures to operate the machine
while getting the maximum use out of the unit. Failure to follow the safety precautions listed in this manual
may result in personal injury and/or damage to the equipment.
Venture Products Inc. is pleased to provide you with your new Ventrac KW452 weather cab for your 4500 series
power unit! We hope that Ventrac equipment will provide you
with a ONE Tractor Solution.
Listed below are just some of the items that can provide you
versatility as you use your KW452 weather cab. Please visit our
web site, or contact your authorized Ventrac dealer for a com-
plete list of items available for your new KW452 weather cab.
Accessories
 
Defrost Fan Kit 70.2006-6
Hazard Light Kit 70.8162
Mirror Kit 70.2006-4
Strobe Light Kit 70.8161
Windshield Washer Kit 70.8148
KW452 Heater Install Kit (4500Y Kubota diesel) 70.2014-51
KW452 Heater Install Kit (4500P Kawasaki) 70.2014-52
KW452 Heater Install Kit (4500Z Kubota gas) 70.2014-53
Lift Sling 47.0381

INTRODUCTION


Throughout this manual, you will encounter special messages and symbols that identify potential safety
concerns to help you as well as others avoid personal injury or damage to the equipment.

This symbol identies potential health and
safety hazards. It marks safety precautions.
Your safety and the safety of others is involved.

There are three signal words that describe the level of safety concern: Danger, Warning, and Caution.
Safety should always be the #1 priority when working on or operating equipment. Accidents are more likely
to occur when proper operating procedures are not followed or inexperienced operators are involved.
Note: Right-Hand and Left-Hand orientations may be referred to at di󰀨erent places throughout this manual.
Right-Hand and Left-Hand is determined as if sitting on the power unit seat facing forward.

Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury. This signal word is limited to the
most extreme cases.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury and/or property damage. It may
also be used to alert against unsafe practices.

 A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or
with an attachment or accessory.
 A piece of Ventrac equipment that requires a Power Unit for operation.
 A device that attaches to a Power Unit or Attachment to extend its capabilities.
 Describes any “Attachment” or “Accessory” that is used in conjunction with a power unit.

SAFETY



The following safety decals must be maintained on your KW452 weather cab.
Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional
labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
When new components are installed, be sure that current safety decals are a󰀩xed to the replacement
components.
A
A
C D
1

SAFETY

   
A Warning, Pinch Point 00.0218 2
B Warning, KW452 00.0420 1
C Danger, Gasoline Only 00.0332 1
D Danger, Diesel Only 00.0333 1
A
1
B
C
D

SAFETY




• The owner of this machine is solely responsible for properly training the operators.
• The owner/operator is solely responsible for the operation of this
machine and prevention of accidents or injuries occurring to him/her-
self, other people, or property.
• Do not allow operation or service by children or untrained personnel.
Local regulations may restrict the age of the operator.
• Before operating this machine, read the operator’s manual and under-
stand its contents.
• If the operator of the machine cannot understand this manual, then it
is the responsibility of this machine’s owner to fully explain the material
within this manual to the operator.
• Learn and understand the use of all controls.
• Know how to stop the power unit and all attachments quickly in the event of an emergency.

It is the responsibility of the owner to be sure that the operators use the proper personal protective equip-
ment while operating the machine. Required personal protective equipment includes, but is not limited to,
the following list.
• Wear a certied ear protection device to prevent loss of hearing.
• Prevent eye injury by wearing safety glasses while operating the machine.
• Closed toe shoes must be worn at all times.
• Long pants must be worn at all times.
• When operating in dusty conditions, it is recommended that a dust mask be worn.

• Inspect machine before operation. Repair or replace any damaged, worn, or missing parts. Be sure
guards and shields are in proper working condition and are secured in place. Make all necessary
adjustments before operating machine.
• Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate
any instructions. Under no circumstance should the machine be operated without these devices in place.
• Alterations or modications to this machine can reduce safety and could cause damage to the machine.
Do not alter safety devices or operate with shields or covers removed.
• Before each use, verify that all controls function properly and inspect all safety devices. Do not operate
if controls or safety devices are not in proper working condition.
• Check parking brake function before operating. Repair or adjust parking brake if necessary.
• Observe and follow all safety decals.
• All controls are to be operated from the operator’s seat only.
• Always wear a seat belt if the machine has a roll cage/bar installed and in upright position.
• Ensure the attachment or accessory is locked or fastened securely to the power unit before operating.
• Ensure that all bystanders are clear of the power unit and attachment before operating. Stop machine if
someone enters your work area.
• Always be alert to what is happening around you, but do not lose focus on the task you are performing.
Always look in the direction the machine is moving.
• Look behind and down before backing up to be sure of a clear path.
• If you hit an object, stop and inspect the machine. Make all necessary repairs before operating machine again.
• Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equipment
failure or a sign that maintenance is required. Make all necessary repairs before operating machine again.

SAFETY

General Safety Procedures
for Ventrac Power Units, Attachments, & Accessories
• If equipped with a high/low range feature, never shift between high and low range while on a slope.
Always move the machine to level ground and engage the parking brake before shifting range.
• Do not leave machine unattended while it is running.
• Always park the machine on level ground.
• Always shut o󰀨 engine when connecting attachment drive belt to the power unit.
• Never leave the operator’s seat without lowering the attachment to the ground, setting the parking
brake, shutting o󰀨 the engine, and removing the ignition key. Make sure all moving parts have come to
a complete stop before dismounting.
• Never leave equipment unattended without lowering the attachment to the ground, setting the parking
brake, shutting o󰀨 the engine, and removing the ignition key.
• Only operate in well-lit conditions.
• Do not operate when there is a risk of lightning.
• Never direct the discharge of any attachment in the direction of people, buildings, animals, vehicles, or
other objects of value.
• Never discharge material against a wall or obstruction. Material may ricochet back towards the operator.
• Use extra caution when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
• Do not run the engine in a building without adequate ventilation.
• Do not touch the engine or the mu󰀪er while the engine is running or immediately after stopping the engine.
These areas may be hot enough to cause a burn.
• Do not change the engine governor settings or over-speed the engine. Operating engine at excessive speed
may increase the hazard of personal injury.
• To reduce the hazard of re, keep the battery compartment, engine, and mu󰀪er areas free of grass, leaves,
and excessive grease.

• Clear working area of objects that might be hit or thrown from machine.
• Keep people and pets out of mowing area.
• Know the work area well before operation. Do not operate where traction or
stability is questionable.
• Reduce speed when you are operating over rough ground.
• Equipment can cause serious injury and/or death when improperly used.
Before operating, know and understand
the operation and safety of the power
unit and the attachment being used.
• Do not operate machine if you are not in good physical and
mental health, if you will be distracted by personal devices, or are
under the inuence of any substance which might impair deci-
sion, dexterity, or judgment.
• Children are attracted to machine activity. Be aware of children
and do not allow them in the working area. Turn o󰀨 the machine if
a child enters the work area.
󰀨
• Only allow the operator on the power unit. Keep riders o󰀨.
• Never allow riders on any attachment or accessory.
