VERDER Verderflex Vantage 3000 C Series User manual

Peristaltic Cased Tube Pumps
Operating Manual Verderex Vantage 3000 C
EZ / S10 / R3i
Version 2.0v-12/2013
Print No. 01

Maintenance
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The information in this document is essential for the safe operation and servicing of
Verderflex Vantage3000 pumps. This document must be read and understood
thoroughly prior to installation of unit, electrical connection and commissioning.
Version 2.0v-12/2013
Print-No. 01
Verderflex Vantage3000 C
EZ / S10 / R3i

Maintenance
Verderflex Vantage 3000 C
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Table of contents
1 About the product
1.1 Key features
2 Warranty
3 Pump returns
4 ‘EC’ Declaration
5 Safety
5.1 Intended use
5.2 Prevention of obvious misuse
6 Maintenance
7 Pump head options and installation
7.1 Types of pump head
7.2 EZ head
7.2.1 Key features
7.2.2 Installing the tube
7.2.3 Replacing the pump head
7.2.4 Stacking pump head
7.3 S10 head
7.3.1 Key features
7.3.2 Installing the tube
7.4 R3i head
7.4.1 Key features
7.4.2 Installing the tube
7.4.3 Changing rotor – R3i head
8 Functions
8.1 Adjusting pump speed
8.2 Analogue interface
8.3 IP66 Remote speed control
9 Remote Analogue/Digital Control
9.1 Types of remote control
9.2 Layout of back plate
9.3 External controls on different modules
9.4 Analogue connector
9.5 Foot/Hand switch control
9.5.1 Connecting the foot switch
9.6 Analogue control
9.6.1 Connecting analogue control systems
9.7 RS232 control
9.7.1 Connector Layout
9.7.2 Connector Description
9.7.3 USB Driver installation and configuration
10 Declaration of conformity according to EC Machine
Directive

Maintenance
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Symbol Meaning Symbol Meaning
Start CW Counter clock wise
Start CCW
Clock wise
Scroll up Caution
Scroll down Set RPM
Press
Enter
Press and hold down
Maximum

See Stop
Table 1 Keypad Keys and symbols


Keypad Keys and symbols

Maintenance
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1 About the product
The Verderflex Vantage 3000©range of pumps deliver
highly accurate and repeatable flow rates with a quick
and easy setup. Vantage 3000 C is a manual/analogue
control, easy tube load pump with stackable and multi
channel pump head options and require low
maintenance.
1.1 Key features
- Microprocessor controlled 24 hour duty with brushless
dc motor
- Set precise dose requirement and calibrate to suit
medium viscosity
- Stackable and multi channel head options
- Keypad operated with two line alpha numeric display.
- Volt free contacts for external Start/Stop/Reverse
- Manual and analogue control of speed/flow rate
2 Warranty
The manufacturer does not accept any liability for
damage resulting from disregard of this documentation.
This product is guaranteed to be free from defects in
material or workmanship for a period of 24 months from
date of purchase, excluding consumable items such as
cartridges, tubing or rollers. Products out of guarantee
period will be repaired for a nominal charge.
3 Pump returns
All returned pumps must be decontaminated before being
returned. The Decontamination Certificate is separately
requested and must be returned before or with the pump
delivery. For your protection, items returned must be
carefully packed to prevent damage in transit and insured
against loss.
4 ‘EC’ Declaration
The Vantage 3000 range, complies with EMC 2004/ 108/
EC as well as Machine Directive 2006/42/EC.
Installation of this pump into other equipment must be in
accordance with relevant Directives/Standards and be
carried out by a suitably competent person.
5 Safety
The manufacturer does not accept any liability for
damage resulting from disregard of this
documentation.
5.1 Intended use
• Only use the pump to handle compatible fluids as
recommended by the manufacturer.
• Adhere to the operating limits.
• Consultthemanufacturerregarding anyotheruseofthe
pump.
5.2 Prevention of obvious misuse
• Note the operating limits of the pump with regard to
temperature, pressure, flow rate and motor
speed.
• Do not operate the pump while the inlet/outlet valve is
closed.
• Only install the pump as recommended in this manual.
For example, the following are not allowed:
– Installing the pump without proper support.
– Installation in the immediate vicinity of extreme hot
or
cold sources.
• Do not use in conjunction with life support equipment
• Do not connect pump to the human body
Risk of electrocution!
Make sure that the electrical information on the rating
plate agrees with the power supply.
Isolate the main supply before replacing the
tube/cartridge
Isolate the main supply before removing the enclosure
cover
6 Maintenance
Motor and Gearbox are lubricated for life and should not
require attention. Rotor rollers are self-lubricated. Pump
tubing will not last forever; establish suitable tube
replacement schedule to prevent inconvenient tube
failure
This pump contains no user serviceable parts and is
factory sealed to confirm integrity. Pump warranty will
be invalidated if the seal is broken.
7 Pump head options and
Installation
- Pump should be installed by suitably qualified
personnel
- Pump should be sited on stable horizontal surface
- Allow free flow of air around pump
- Tube should not be allowed to kink.
DANGER
Figure 1 Tamper proof lable

Maintenance
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7.1 Types of pump head
Verderflex® Vantage 3000 pumps are available with the S10 pump head featured on the Verderflex Smart tube
pump, as well as the R3i head featured on the Verderflex Rapide tube pump providing greater flow rates with
stackable and multi channel head options.
7.2 EZ head
7.2.1 Key features
Easy tube change system, stackable multi
head options with Verderprene, Silicone,
Viton® or Tygon® tubing.
Flow rates up to 1,310 ml/min (20.8 US
GPH)
Pressures up to 2 Bar (29 PSI)
Typically used in frequent tube change
applications
7.2.2 Installing the tube
1. Flip the lugs on both sides of the pump head
to lift the top section
2. Once the head is lifted as shown in figure,
insert the tube over the rollers.
3. Flip the lugs on both sides of the pump head
to lock the top section down.
- Adjust the tube clamp to hold the tube
in place and avoid slip
- Adjust the tube clamp on both sides of
the pump head to the tube diameter.
- If a tube slip is observed, tighten the
tesion on the clamps
- Alternately, if a reduced flow is
observed, reduce the clamp tension.
Table 3 Installing the tube
1. EZ Head 2. R3i Head 3. S10 Head
Table 2 Vantage 3000 pump head options
2
5
6
1
3
4

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7.2.3 Replacing the pump head – EZ head
1. Offer pump head to backplate at angle
locating drive shaft and rotor shaft with
pump head at approx 45° to vertical, locating
backplate lugs in housing.
2. Push and twist until location lever clicks into
position
3. Remove by depressing location lever and
twisting pump head counter clockwise 45°
7.2.4 Stacking pump head – EZ head
A pump head can be stacked over a similar
stackable head as demonstrated in table 6.
1. Attach the stackable head on to the
backplate (refer 7.2.3 )
2. Offer the pump head over the stackable
head locating the drive shaft and pump shaft
with pump head at approx 45° to vertical,
locating lugs in the housing.
3. Push and twist unit location lever clicks into
position.
4. Remove by deperssing location lever on the
stackable head and twisting pump head
counter clockwise 45°.
Table 5 Stacking – EZ head
1
2
3
4
Location lugs
Location lever
4
1
2
3
Location lugs
Table 4 Replacing pump head – EZ head

Maintenance
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Rotor setting distance
2.5mm
7.3 S10 Head
7.3.1 Key features
Taken from the Verderflex Smart tube pump
design. The S10 includes a quick tube change,
ergonomic design for ease of use.
Flow rates up to 1,780 ml/min (28 US
GPH)
Pressures up to 2 Bar (29 PSI)
Multi channel options
Typically used in:
- Chemical dosing
- Industrial fluid transfer
- Heavy duty environments
7.3.2 Installing the tube
1. Insert tube on top of the rollers
2. Fit the saddle to one set of dowels
3. Open up the lever and fit the claw over
4. Push the lever down to lock the saddle into
place over the other set of dowels
7.4 R3i head
7.4.1 Key features
Robust design with thick wall tube for suction
and pressure handling.
Flow rates up to 3,250 ml/min (51.5 US
GPH)
Pressures up to 2 Bar (29 PSI)
Typically used in:
- Printing production
- Dispensing
- Industrial detergent applications
7.4.2 Installing the tube
1. Remove the clamp, but leave the front cover
in place
2. Run the pump at low speed and carefully
feed tube through the inlet
3. When tube reach outlet,use blunt end rod to
guide the tube out.
4. Fit tube clamp loosely, and position tube
with marked lines adjecent to edge of pump
housing and tube clamp.
5. Tighten the tube clamp securely
7.4.3 Changing rotor – R3i head
1. Align grub screw hole with flat on shaft
2. Align peak of roller with peak of tube track or
set rotor distance back from front of pump
housing
3. Fasten grub screw securely
Table 6 Installing tube – S10 head
1
3
4
2
Table 8 Replacing the rotor – R3i head
Blunt rod to
guide tube
Feed tube carefully
from inlet side
Align tube marks
Protective front
cover remains
in place
Fastening
grub screw
1
2
Table 7 Installing tube – R3i head

Appendix
Verderflex Vantage 3000 C
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Description Key combination Display
8.1 Adjust pump speed
8.2 Memory dose function
8 Functions
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
250 RPM 80 525ML/MN
50 RPM 80 525ML/MN
50 RPM 80 525ML/MN
Exit function
x2(0.5 Sec)
x
2
(0.5 Sec)
Dosing period for previous dosing saved
Repeat memory dose
100 RPM MD 525ML/MN
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
100 RPM MD 525ML/MN

Appendix
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Description Key combination Display
8.3 Keypad lock function
PIN
Function
14
pump running +5V out
15
pump stopped +5V out
21
pump running GND
22
pump stopped GND
Function
Connection
Clockwise
Started CW
Stopped CW
Counter Clockwise
Started CCW
Stopped CCW
IP 66 Remote
speed control
Speed control
0-10V d.c
Remote POT.
4-20 mA
8.4
Analogue interface
Fig .1 25 way ‘D’ type connector (Remote
control lead)
100 RPM 80 525ML/MN
100 RPM LK 525ML/MN
Keypad locked
100 RPM 80 525ML/MN
(2+ sec)
(2+ sec)
All keys except for pumping
and stop button locked
Keypad unlocked

Appendix
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Description Key combination Display
8.5 IP 66 Remote speed control
100 RPM 80 525ML/MN
SPEED CTRL: INTERNAL
SPEED CTRL: EXT VOLT
SPEED CTRL: EXT CURR
SPEED CTRL: EXT POT.
0 – 10V DC
Remote potentiometer
4 – 20 mA
----- RPM 80 ----- ML/MN

Appendix
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9 Remote Analogue/Digital Control
An external Analogue/Digital control can be used to operate the Vantage 3000 C & P range. Suitable IP66 and RS232
connectors are available for external connections.
9.1 Types of Remote control:
Foot/Hand switch
Analogue control:
-0 - 10V D.C
-Remote potentiometer
-4 – 20 mA
RS232 control
9.2 Layout of Back Plate
Figure 2: Back plate – Vantage 3000 C Figure 3: Back plate – Vantage 3000 P
9.3 External controls on different models
The control methods featured on each model are as listed below:
Model
Analogue/Digital Control
RS232 Control
Footswitch
0-10V d.c
4-20mA
0-5V
Vantage 3000 B
Vantage 3000 C
Vantage 3000 P
Table 9: Models & Control features available

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Verderflex Vantage 3000 C
Appendix
9.4 Analogue Connector:
Connector Layout
Figure 4: 25 way 'D' type connector
Connector Description:
PIN
I/O
FUNCTION
6
IN
FORWARD RUN INPUT
7
IN
REVERSE RUN INPUT
10
OUT
5 VOLT SUPPLY (to potentiometer)
11
IN
0-5 VOLTS INPUT
12
IN
4-20mA INPUT
13
IN
0-10 VOLTS INPUT
14
OUT
RUNNING OUTPUT (5V)
15
OUT
STOPPED OUTPUT (5V)
16 to 25
OUT
0 VOLTS (internally connected to zero volts in the pump)
Table 10: Analogue/Digital Connector Pins
9.5 Foot /Hand switch control
Foot switches can be used to remotely turn the pump on and off, freeing the hands to perform other operations or
providing ergonomic improvement at a workstation.
Figure 5: Connecting the footswitch
Footswitch
25 way “D” connector
Vantage3000

Appendix
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9.5.1 Connecting the foot switch
Connect the footswitch to the port marked “Analogue” of the Vantage 3000. (Refer fig.5)
Only the user can be aware of all conditions and factors present during installation, operation, and maintenance of
a foot switch and surrounding work area. Therefore, only the user can determine which footswitches and which
point-of-operation safeguards can properly be used in a particular application or work station.
9.6 Analogue control
Analogue control can be used to remotely control the pump speed. 0-10V or 4-20mA can be generated by a
suitable transducer or a process controller such as a PLC. Potentiometer control utilizes the 5 volt source from pin
10 on the 25way “D” connector and pin 11 as a 0 – 5 volt input as shown in Table 10.
Figure 6: Connecting Variable Voltage/Current source
Function
Connection
Clockwise
Start CW
Stop CW
Counter Clockwise
Start CCW
Stop CCW
Table 11: Pin Function & Connection
Variable
Voltage/Current
source
25 way “D” connector
Vantage3000

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Verderflex Vantage 3000 C
Appendix
9.6.1 Connecting analogue control systems:
Connect the analogue control device to the Analogue port of the Vantage 3000 as shown in fig 3.
Function
Connection
Clockwise
Started CW
Stopped CW
Counter Clockwise
Started CCW
Stopped CCW
IP 66 Remote speed control
Speed control
0-10V d.c
Potentiometer
4-20mA
Table 12: Pin connection for analogue control (refer table 2 for pin description)
I
in

Appendix
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10 Declaration of conformity according to EC Machine Directive
EC declaration of conformity according to
machine directive, appendix II A
We,
VERDER Ltd., Unit 3 California Drive, Castleford
hereby declare that the following machine adheres to the relevant EC directives detailed below
Designation Verderflex Vantage 3000 C EZ
Verderflex Vantage 3000 C S10
Verderflex Vantage 3000 C R3i
EC directives:
• Machine Directive (2006/42/EC)
• Low-voltage directive (2006/95/EC)
• EMC directive (2004/108/EC)
Applicable harmonized norms:
• EN ISO 12100: 2010
Responsible for the documentation VERDER Ltd.
Unit 3 California Drive
Castleford
WF10 5QH
UK
Date: 01/ 12/ 2013 Company stamp / signature:
David Sampson
Headof Development/Construction
Company stamp / signature:
David Hoyland
Head of Quality
Table 13 Declaration of conformity according to EC Machine Directive

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Verderflex Vantage 3000 C
Appendix