VERDER VERDERAIR VA15 Parts list manual

Instructions/Parts
VERDERAIR VERDERAIR
VERDERAIRVA15/VA20 VA15/VA20 VA15/VA20
Drum Drum
DrumPump Pump PumpKits Kits Kits
819.0777
Rev.C
EN
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.

Contents Contents
Contents
RelatedManuals................................................2
Warnings...........................................................3
DrumPackage...................................................6
Overview............................................................7
Installation..........................................................8
GeneralInformation.....................................8
Grounding...................................................9
PartsLists..........................................................10
Dimensions........................................................12
TechnicalData...................................................13
Notes.................................................................14
CustomerServices/Guarantee.............................15
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
819.6900Air-OperatedDiaphragmPumps
2819.0777

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted
withair.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
819.07773

Warnings
WARNING WARNING
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
4819.0777

Warnings
WARNING WARNING
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedinto
theair.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
819.07775

DrumPackage
Drum Drum
DrumPackage Package Package
Adrumpackageconsistsofapump,abasekitandatube.Ensurethateachisappropriateforthematerials
andthreadpatternofyoursystem.Whenordering,makesuretoincludeapump,abasekit,andatube.
Table Table
Table1 1 1Recommended Recommended Recommendedcombinations combinations combinations
Pump Pump
PumpBase Base BaseKit Kit KitTube Tube
Tube(all (all (allnpt) npt) npt)
Suggested Suggested
Suggested
combinations combinations
combinationsPart Part
PartNo. No. No.Identi󰘰cation Identi󰘰cation
Identi󰘰cationPart Part
PartNo. No. No.Mate- Mate- Mate-
rial rial
rial
Part Part
PartNo. No. No.Material Material Material
Approvals Approvals
Approvals
VA15,Poly,NPT810.0875VA15PP-PPTFTFTNOD819.0750Poly819.0756Poly
VA15,Poly,BSPT810.0880VA15PP-PPTFTFTBOD819.0750Poly819.0756Poly
VA15,Acetal,
NPT
810.0876VA15DP-ACTFTFTNOD819.0751Acetal819.0754SST
VA15,Acetal,
BSPT
810.0881VA15DP-ACTFTFTBOD819.0751Acetal819.0754SST
VA15,Acetal,
NPT
810.0876VA15DP-ACTFTFTNOD819.0751Acetal819.0755Aluminum
VA15,Acetal,
BSPT
810.0881VA15DP-ACTFTFTBOD819.0751Acetal819.0755Aluminum
VA20,Aluminum,
NPT
810.0877VA20AP-ACSPSPTNOD819.0751Acetal819.0755Aluminum
VA20,Aluminum,
BSPT
810.0882VA20AP-ACSPSPTBOD819.0751Acetal819.0755Aluminum
VA20,Aluminum,
NPT
810.0878VA20AP-ACBNBNTNOD819.0751Acetal819.0755Aluminum
VA20,Aluminum,
BSPT
810.0883VA20AP-ACBNBNTBOD819.0751Acetal819.0755Aluminum
VA20,Aluminum,
NPT
810.0879VA20AP-ACTFTFTNOD819.0751Acetal819.0755Aluminum
VA20,Aluminum,
BSPT
810.0884VA20AP-ACTFTFTBOD819.0751Acetal819.0755Aluminum
VA20,SST,NPT810.6855VA20SP-SSTFTFTNOO819.0752SST819.0754SST
VA20,SST,BSPT810.0885VA20SP-SSTFTFTBOD819.0752SST819.0754SST
II2G
6819.0777

Overview
Overview Overview
Overview
Basekitandtubewithoffset
mountingplate(SSTonly)
Basekitandtubewithstandard
mountingplate(plasticor
aluminum)
Representativepackagewith
pumpmounted
819.07777

Installation
Installation Installation
Installation
General General
GeneralInformation Information Information
Referencenumbersinthetext,forexample(5),refer
tothecalloutsinthe󰘰guresandpartlists.
1.Removetheknurledbungadapter(5)and
thebunggasket(2)fromthebungadaptor
baseassemblyandinstallitontothe200-liter
(55-gallon)drum.
2.Tighten1/4turnpasthand-tighttoensurethat
thebunggasket(2)engagesthedrumcover.
3.Ifanair-tightsealisrequired,placethewhite
foamgasket(9)intherecessontopofthebung
adaptor(8).
4.Looselyattachthepumptothemountingplate
withthe4washers(4)and4screws(1)provided.
5.Applysealanttothethreadsofthesuctiontube
(101).
6.Insertthethreadedendofthesuctiontube(101)
throughthebottomofthebungadaptorbase
assemblyandtightenitintotheinletmanifoldof
thepump.
7.Tightenthe4screws(1)thatattachthepumpto
themountingplate(7).
8.Inserttheassemblyintothedrumthroughthe
bungadaptor(5)installedonthedrum.
Whenmountingthestainlesssteelpump,
ensurethattheoffsetmountingplate(7)is
positionedsothatthepumpismountedover
thedrumtopreventtippingwhenthe󰘱uidlevel
inthedrumislow.
Theseunitsshouldbeusedonly only
onlyondrums
positionedon󰘱at,levelsurface.Unevenor
slantedsurfacescouldcausethedrumtotip
over.
Donotrelocateadrumwiththeunitmounted
inthebunghole.Whentheunitismounted,
thecenterofgravityistoohighforstability
whenmovingthedrum.
NOTICE NOTICE
NOTICE
Thebungadaptor(8)has63mm(2.5in)of
adjustmenttoaccommodateslightvariances
indrumsize.Toensurethatthebungadaptor
doesnotcomeoutoftheretainer,donotallow
thebottomofthelargerdiameterofthebung
adaptortoextendmorethan63mm(2.5in)
fromtheretainer(6).
9.Tightentheretainer(6)1/4turnpasthand-tight
toensurethePTFEo-ring(3)sealsagainstthe
bungadaptorbaseassembly.
10.Groundthepumpandthesystem.Referto
instructionmanual819.6900.
11.Followtheinstallationprocedureininstruction
manual819.6900tocompletetheinstallationof
theairand󰘱uidlinestoandfromthepump.
12.Openthesecondholeinthedrumcoverto
introducemake-upairorinertgas.Thebung
adaptorandbungadaptorbasesealagainstthe
drum.Failuretoprovidemake-upairorinertgas
couldcausethedrumtocollapse.Ifnecessary,
takeapplicablestepstoensurethemake-upair
isdryandthatdangerousgasesdonotescape
fromthedrum.
13.Tooperatethepump,followtheproceduresin
instructionmanual819.6900.
8819.0777

Installation
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
•Always Always
Alwaysgroundtheentire󰘱uidsystemas
describedbelow.
•PumpswithPolypropylene Polypropylene
Polypropylene󰘱uidsectionsare
not not
notconductive.Never Never Neveruseanonconductive
polypropylenepumpwith󰘱ammable󰘱uids.
•Followyourlocal󰘰recodes.
819.07779

PartsLists
Parts Parts
PartsLists Lists Lists
Usethistableasaquickreferenceforthelistofpartsandinwhichkitstheyappear.
Base Base
BaseKits Kits Kits
Ref. Ref.
Ref.Description Description
Description
BaseKitParts(kitnumbersarelistedintable1)
1SCREW,cap888
2GASKET,bung111
3PACKING,o-ring111
4WASHER,󰘱at,SST448
5ADAPTOR,bung111
6RETAINER,o-ring111
PLATE,mounting,offset1
7
PLATE,mounting11
ADAPTOR,bung,
polypropylene
1
ADAPTOR,bung,acetal1
8
ADAPTOR,bung,
stainlesssteel
1
9GASKET111
10RIVET,pop222
11PLATE,designation111
12FITTING,streetelbow,
npt
1
13NUT,hex,jam4
14NUT,full,hex,regular4
Tubes Tubes
Tubes
Ref. Ref.
Ref.Description Description
Description
Tube(partnumbersarelistedintable1)
TUBE,suction,stainless
steel,npt
1
TUBE,suction,
aluminum,npt
1
101
TUBE,suction,
polypropylene,npt
1
10819.0777

PartsLists
Offsetmountingplateandstreetelbowforusewith
stainlesssteelpumponly.
819.077711

Dimensions
Dimensions Dimensions
Dimensions
A216mm(8.5in)A216mm(8.5in)
B152mm(6.0in)B175mm(6.9in)
CAdjustablefrom66mm(2.6in)to130mm(5.1in)
DAdjustablefrom800mm(31.5in)to864mm(34.0in)
12819.0777

TechnicalData
Technical Technical
TechnicalData Data Data
US US
USMetric Metric
Metric
VERDERAIR VERDERAIR
VERDERAIR
VA15/VA20 VA15/VA20
VA15/VA20Double Double DoubleDiaphragm Diaphragm DiaphragmPump Pump Pump
Maximum󰘱uidworkingpressure100psi0.7MPa,7bar
Airpressureoperatingrange30-100psi0.2-0.7MPa,
2-7bar
Weight Weight
Weight
Polypropylenebaseandtube4.0lb1.8kg
Acetalbaseandaluminumtube4.5lb2.0kg
AcetalbaseandSSTtube6.5lb2.9kg
SSTbaseandtube9.5lb4.3kg
VA15polypropylenepump6.5lb2.9kg
VA15acetalpump7.8lb3.5kg
VA20aluminumpump8.5lb3.9kg
VA20SSTpump18.0lb8.2kg
Wetted Wetted
WettedParts Parts PartsNotedinitemdescriptions
Non Non
Non- - -wetted wetted wettedparts parts parts(materialsvarydependingonkit)
epoxy-coatedsteel,stainlesssteel,PTFE,nickel-platedsteel,polyethylene,polypropylene,aluminum,
zinc-platedsteel
Foradditionaltechnicaldataspec󰘰ctothepump,refertoinstructionmanual819.6900.
819.077713

Notes
Notes Notes
Notes
14819.0777

CustomerServices/Guarantee
Customer Customer
CustomerServices/Guarantee Services/Guarantee Services/Guarantee
CUSTOMER CUSTOMER
CUSTOMERSERVICES SERVICES SERVICES
Ifyourequirespareparts,pleasecontactyourlocaldistributor,providingthefollowingdetails:
•PumpModel
•Type
•SerialNumber,and
•DateofFirstOrder.
GUARANTEE GUARANTEE
GUARANTEE
AllVERDERpumpsarewarrantedtotheoriginaluseragainstdefectsinworkmanshipormaterialsunder
normaluse(rentaluseexcluded)fortwoyearsafterpurchasedate.Thiswarrantydoesnotcoverfailureofparts
orcomponentsduetonormalwear,damageorfailurewhichinthejudgementofVERDERarisesfrommisuse.
PartsdeterminedbyVERDERtobedefectiveinmaterialorworkmanshipwillberepairedorreplaced.
LIMITATION LIMITATION
LIMITATIONOF OF OFLIABILITY LIABILITY LIABILITY
Totheextentallowableunderapplicablelaw,VERDER’sliabilityforconsequentialdamagesisexpressly
disclaimed.VERDER’sliabilityinalleventsislimitedandshallnotexceedthepurchaseprice.
WARRANTY WARRANTY
WARRANTYDISCLAIMER DISCLAIMER DISCLAIMER
VERDERhasmadeanefforttoillustrateanddescribetheproductsintheenclosedbrochureaccurately;
however,suchillustrationsanddescriptionsareforthesolepurposeofidenti󰘰cationanddonotexpressor
implyawarrantythattheproductsaremerchantable,or󰘰tforaparticularpurpose,orthattheproductswill
necessarilyconformtotheillustrationordescriptions.
PRODUCT PRODUCT
PRODUCTSUITABILITY SUITABILITY SUITABILITY
Manyregions,statesandlocalitieshavecodesandregulationsgoverningthesale,construction,installation
and/oruseofproductsforcertainpurposes,whichmayvaryfromthoseinneighboringareas.WhileVERDER
attemptstoassurethatitsproductscomplywithsuchcodes,itcannotguaranteecompliance,andcannot
beresponsibleforhowtheproductisinstalledorused.Beforepurchasingandusingaproduct,please
reviewtheproductapplicationaswellasthenationalandlocalcodesandregulations,andbesurethat
product,installation,andusecomplieswiththem.
Originalinstructions.ThismanualcontainsEnglish.
RevisionC,August2016
819.077715

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