Verhagen Leiden V-move 650 User manual

Verhagen Leiden B.V. |Hoge Rijndijk 267 |2314 AG Leiden |T: [phone] |F: [phone]
[e-mail] |www.verhagenleiden.nl
USER MANUAL
Original document
V-move®650
Version 1.0 March 2016

Verhagen Leiden B.V. |Hoge Rijndijk 267 |2314 AG Leiden |T: [phone] |F: [phone]
[e-mail] |www.verhagenleiden.nl
Introductory remarks
This user manual has been written for everyone who is to work on or with the V-move 650. You must
first have read this manual before you start working with or on the V-move 650.
The user manual contains important instructions/information about how the V-move 650 can be used
in a safe, competent and economic way, and must always be available at the place where the V-move
650 is used.
The user manual must be supplemented by existing national regulations with respect to accident
prevention and environmental protection.
This user manual contains information about the operation of the V-move 650. Only use the
information that is applicable to your V-move 650. The V-move 650 can be fitted with various options
depending on the intensity of use and customer wishes. Consult your sales advisor for this.
Verhagen Leiden BV is not responsible for errors in this manual or for any consequences thereof.
Verhagen Leiden BV cannot be held liable for any direct or indirect damage as a result of operating faults, the lack of proper
maintenance, or any use of the machine other than described in this manual.
The liability of Verhagen Leiden BV also no longer applies if you or third parties carry out activities such as adaptations or
extensions on the V-move 650 without prior written permission.
The V-move 650 is only suitable for process ambient conditions as mentioned in the “Specifications and Tolerances” section
in this manual. Any other use is forbidden by Verhagen Leiden BV and can result in danger to the driver and/or his/her
environment.
This product is supplied under the general delivery and payment conditions issued by the Metaalunie and designated as
METAALUNIE CONDITIONS or as SMECOMA CONDITIONS.
The text applies from 1 September 1993 and was deposited at the Court Registry of the District Court of Rotterdam on 1
January 2014. Published by the Metaalunie, PO Box 2600, 3430 GA Nieuwegein, the Netherlands.
The following guarantee provisions apply unless otherwise agreed in writing:
Verhagen Leiden BV provides a guarantee to the first user for a period of 12 months after delivery.
Faults must be reported to Verhagen Leiden BV before the end of the guarantee period.
The guarantee is applicable to faults that:
ooccur during normal use of the V-move 650.
ooriginate due to defective construction or materials.
The guarantee is no longer applicable to faults that occur due to:
onormal wear.
oincompetent or inappropriate use.
othe use of other consumer goods than those specified.
In the event of faults Verhagen Leiden BV will:
oreplace the parts. Verhagen Leiden BV becomes the owner of the replaced parts.
orepair the faults.
ochoose another replacement solution if a repair is not reasonably possible.
The customer must give Verhagen Leiden BV the opportunity to rectify any faults.
For built-in parts from third parties the guarantee conditions of the supplier concerned are applicable. The guarantee
period can differ from that stipulated above.

Verhagen Leiden B.V. |Hoge Rijndijk 267 |2314 AG Leiden |T: [phone] |F: [phone]
[e-mail] |www.verhagenleiden.nl
Contents
1....... Technical specifications and tolerances.................................................................................3
2....... Safety.........................................................................................................................................4
2.1 Conditions...............................................................................................................................................4
2.2 Signs........................................................................................................................................................5
2.3 Definitions...............................................................................................................................................5
3....... Description of parts..................................................................................................................6
3.1 Machine summary V-move 650.............................................................................................................6
4....... Transport...................................................................................................................................8
5....... Bringing into use......................................................................................................................9
5.1 Unpacking...............................................................................................................................................9
5.2 Moving, towing the V-move 650............................................................................................................9
5.3 Inadvertent use.......................................................................................................................................9
5.4 Checks before bringing into use ..........................................................................................................9
6....... Operation.................................................................................................................................10
6.1 Coupling the products to be moved...................................................................................................10
6.2 Start .......................................................................................................................................................10
6.3 Stop........................................................................................................................................................11
6.4 Emergency stop ...................................................................................................................................11
6.5 Changing the battery ...........................................................................................................................11
6.6 Charging the battery............................................................................................................................12
6.7 Cleaning ................................................................................................................................................12
7....... Maintenance............................................................................................................................13
7.1 Preventive maintenance......................................................................................................................13
7.2 Faults and repairs.................................................................................................................................13
7.3 Spare parts and parts subject to wear................................................................................................14
7.4 Battery life.............................................................................................................................................15
8....... CE declaration of conformity.................................................................................................16

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1. Technical specifications and tolerances
The V-move 650 may only be used within the limits for specifications and tolerances as
specified in the order, on the assembly drawing and in this manual. If the V-move 650 is not
used according to these specifications, Verhagen Leiden BV no longer bears any
responsibility for the V-move 650.
The V-move 650 is designed to transfer heavy loads on wheels. The V-move 650 is only
suitable as a drive-along tug by using driving switches on the tiller head. This tug is not
intended for lifting loads.
Do not use the V-move 650 for other purposes than those for which Verhagen Leiden BV has
made the appliance. This can result in damage and danger to the driver and his/her
environment.
The control unit for the V-move 650 is supplied with a set of adjustable variables. Apart from
setting these variables no changes may be made to the control unit or its software.
A number of couplings can be supplied to be able to couple up different container types.
The position of the tiller is adjustable so the vehicle can be provided as a standing or seated tug. The
battery pack can be changed through an opening with door on the side of the vehicle.
Specifications
Year of manufacture
See rating plate.
Dimensions
L= 1345, W=760, H= 1165 mm
Maximum speed
12 kph
Temperature limits
-20/60°C
Weight
135 kg
Weight lead batteries
60 kg
Maximum pulling load
3500 kg
Maximum pulling force
350 kg
Maximum gradient with/without load
10/20
Motor type
24V AC
Motor power
1.2 kW
Drive
Single drive motor with differential
Battery configuration
2 x 12V
Battery pack
Maintenance-free (lead) batteries interchangeable
Total battery power
200 Ah
Charger
24V 10A internal charger with automatic cable reel
Wheel configuration
2 driven + tiller wheel
Tyres
Pneumatic/foam
Brake
Drum brakes rear + motor-braked
Options
Various couplings
Signal light

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2. Safety
The V-move 650 is built using the latest technology and in accordance with the recognised
technical safety regulations. Nevertheless, its use can cause danger of injury or death to the
user or third parties. Its use can also cause damage to the V-move 650 or other goods.
2.1 Conditions
1. Operation and maintenance of the V-move 650 must be carried out by qualified personnel while
respecting the warnings on the V-move 650 and according to the user manual.
2. The V-move 650 is suitable for use outdoors. Electrical components are only splash-proof.
3. The V-move 650 is only suitable for ambient conditions as mentioned in the “Specifications and
Tolerances” section in this manual. Any other use is forbidden by Verhagen Leiden BV and can
result in danger to the driver and/or his/her environment.
4. Only move safe and stable loads. The V-move 650 is unsuitable for transporting trailers with
persons. Passengers may not be transported on the tugged vehicle.
5. Make sure that the capacity of the V-move 650 is sufficient for the weight of the load.
6. The V-move 650 is unsuitable for moving goods containing toxic, explosive, dangerous or
flammable substances.
7. The V-move 650 is not approved for driving on public roads.
8. Check whether your V-move 650 is approved for driving in your work environment or have this
checked, for example for environments with a fire hazard or danger of explosion. When driving,
sparks can be caused when switching on and off.
9. No connection or safety provision whatsoever may be removed while the V-move 650 is switched
on. Only use the V-move 650 when all protective devices and safety-dependent provisions are in
place and ready for operation.
10. Terms for periodic inspections and maintenance prescribed or mentioned in the user manual
must be complied with.
11. If a machine part becomes damaged or no longer works in the correct way, the work must
immediately be stopped. Resumption is only allowed when the machine part has been repaired
or replaced and has been checked.
12. The V-move 650 may not be modified without prior written approval from Verhagen Leiden BV.
13. In addition to the user manual, generally applicable legal and other compulsory rules with regard
to safety, accident prevention and environmental protection must also be complied with. These
include, for example, rules for personal protection equipment and traffic regulations.
14. Only have the V-move 650 maintained and repaired by qualified and skilled personnel and only
use original replacement parts.
15. Inform operating personnel before starting maintenance work. Shut off the supply voltage before
you start examining or maintaining the V-move 650. With battery driven machines the battery
power must first be cut off from the rest of the machine.
16. At the end of the working life parts must be disposed of in accordance with the local laws and
regulations.

Verhagen Leiden B.V. |Hoge Rijndijk 267 |2314 AG Leiden |T: [phone] |F: [phone]
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2.2 Signs
Explanation of the signs:
Sign
Meaning
Warning.
Important points for attention and/or instructions concerning safety and/or
damage prevention are marked with this warning sign.
Read and understand this manual before bringing the V-move 650 into use
and/or maintaining it.
Switch the ignition off and remove the ignition key, disconnect the charging
plug and press the emergency stop button.
Refer to the user manual.
Danger of injury due to collision due to the load swinging out.
Danger of trapping.
Danger of serious injury due to heavy loads tipping over on gradients.
The V-move 650 is only intended for driving on flat, dry, paved and
sufficiently load-bearing surfaces.
Always wear safety shoes during all work with the V-move 650.
2.3 Definitions
Driver: Person who drives, controls, supervises the operation of and can start or stop the
V-move 650, etc. It is the responsibility of the company to sufficiently train
the driver.
Only persons with thorough (internal) theory and practical training for
driving the V-move 650 may drive the V-move 650.
Drivers must strictly comply with the safety instructions.
Maintenance mechanic: Person who is familiar with the whole V-move 650, can adjust the safety
devices and can maintain the V-move 650. The maintenance mechanic is
familiar with the functions and safety standards and is trained to maintain
the V-move 650. It is the responsibility of the company to ensure that
maintenance personnel are sufficiently schooled and trained.

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3. Description of parts
3.1 Machine summary V-move 650
1. Tiller.
2. Operating controls.
3. Headlight.
4. Pedals (2).
5. Seat (adjustable).
6. Bonnet.
7. Door for battery access.
1
5
2
3
6
4
7
Figure 1

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1. Driving switch forwards/reverse.
2. Tiller.
3. Emergency stop button.
4. Floor switch for driver detection.
5. Horn.
6. Throttle.
7. Battery status indicator.
8. Ignition.
9. Rating plate.
10. Brake pedal.
11. Switch lighting on/off.
12. Speed limit switch hare/tortoise.
1
4
3
2
5
6
7
8
9
10
11
12
Figure 2

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[e-mail] |www.verhagenleiden.nl
4. Transport
Follow all instructions as described in this manual, in particular in the safety section.
The V-move 650 may only be moved by driving under its own force or lifting using a fork-lift
truck. Towing causes serious damage to the drive gear.
Instructions:
1. A stable loading surface with sufficient carrying capacity must be used.
2. The V-move 650 must be secured against tipping over or slipping.
3. The following is forbidden:
a. Proceeding onto or under the V-move 650 when it is being lifted.
b. Proceeding within the tipping range of the V-move 650 when loading.
The V-move 650 is fixed on a pallet using straps and is covered with a box.
Report damage during or immediately after delivery to the transporter and to Verhagen Leiden BV.
Take all the necessary measures to prevent further damage.

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5. Bringing into use
5.1 Unpacking
The V-move 650 is fixed on a pallet using straps and is covered with a box.
Prevent injury and damage by wrongly positioning the lifting forks of the fork-lift truck.
Save the packaging for possible further transport. If you want to dispose of the packaging, you must
comply with the local and national regulations relating to plastic waste processing.
5.2 Moving, towing the V-move 650
The V-move 650 may only be moved by driving under its own force or lifting using a fork-lift
truck. Towing causes serious damage to the drive gear.
5.3 Inadvertent use
The V-move 650 is unsuitable for transporting trailers with persons.
The V-move 650 is unsuitable for moving goods containing toxic, explosive, dangerous or flammable
substances.
The V-move 650 is not approved for driving on public roads.
The electrical components and wiring are splashproof so the V-move 650 must be stored in a dry
place.
5.4 Checks before bringing into use
Besides good maintenance, the driver of the V-move 650 must check the following points after each
work period:
Check whether there is damage to the exterior of the vehicle.
Check the coupling point for bending or damage.
Check whether the batteries are sufficiently charged.
Drive forwards and backwards and check brake performance.
While slowly driving check the total manoeuvrability of the V-move 650.
If you observe a defect or are in doubt about the functioning of the V-move 650, the V-move
650 may no longer be used. Immediately alert Verhagen Leiden BV.