Verhagen Leiden V-move EDV User manual

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
[e-mail] |www.verhagenleiden.nl
USER MANUAL
Original document
V-move EDV
Version 1.0 March 2021

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
[e-mail] |www.verhagenleiden.nl
Foreword
This user manual has been compiled for anyone who is responsible for working on or with the V-move
EDV and should be read carefully before starting any work with or on the V-move.
The manual contains important instructions and information on how the V-move can be used safely,
professionally and economically and must always be available at the place where the V-move is used.
The user manual must be supplemented with instructions based on existing national regulations with
regard to accident prevention and environmental protection.
This manual contains information about operating various versions of the V-move. Only use the
information that applies to your V-move. Depending on the use intensity and customer requirements,
the V-move can be equipped with various options. Please consult your sales advisor for further
information.
Verhagen Leiden BV is not liable for any direct or indirect loss or damage as a result of operating errors, lack of expert
maintenance and any use other than described in this manual.
Verhagen Leiden BV no longer bears any liability either if you or any third party make adjustments or additions to the V-move
without prior written permission.
The V-move is only suitable for use in such processing and environmental conditions as stated in the “Technical
specifications and tolerances” section of this manual. Any other use is not permitted by Verhagen Leiden BV and may
consequently endanger the driver and/or their environment.
This product is delivered subject to the General Terms and Conditions of Delivery and Payment issued by the Metaalunie
and referred to as the METAALUNIE CONDITIONS or formerly as the SMECOMA CONDITIONS.
The has been effective from and was filed at the Registry of the District Court in Rotterdam on 1 September 1993.
Published by the Metaalunie, PO Box 2600, 3430 GA Nieuwegein.
Unless otherwise agreed in writing, the following guarantee provisions apply:
Verhagen Leiden BV provides a guarantee to the first user for up to 12 months after delivery.
Any defects must be reported to Verhagen Leiden BV before the expiry of the guarantee period.
The guarantee applies to defects which:
ooccur during normal use of the V-move;
oare caused by faulty construction or materials.
The guarantee lapses in the event of defects caused by:
onormal wear and tear;
oincompetent or improper use;
ouse of consumables other than those prescribed.
In the event of defects,Verhagen Leiden BV shall:
oreplace the parts. Verhagen Leiden BV will become the owner of the replaced parts;
orepair the defects;
ochoose another replacement solution, if repair is not reasonably possible.
The customer must give Verhagen Leiden BV the opportunity to remedy any defects.
The guarantee conditions of the respective supplier apply to built-in components supplied by third parties. The relevant
guarantee period may differ from that stated above.

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
[e-mail] |www.verhagenleiden.nl
Table of contents
1....... Technical specifications and tolerances.................................................................................3
2....... Safety.........................................................................................................................................4
2.1 Regulations.............................................................................................................................................4
2.2 Pictograms..............................................................................................................................................5
2.3Definitions...............................................................................................................................................5
3....... Description of parts ..................................................................................................................6
3.1 V-move machine overview ....................................................................................................................6
4. .....Transport ...................................................................................................................................8
5....... Putting into use.........................................................................................................................9
5.1 Loading and unloading..........................................................................................................................9
5.2 Moving and towing the V-move ............................................................................................................ 9
5.3 Unintended use ......................................................................................................................................9
5.4 Check before putting into use ..............................................................................................................9
6....... Operation.................................................................................................................................10
6.1 Driving Danish trolleys on and off......................................................................................................10
6.2 Start .......................................................................................................................................................10
6.3 Stop........................................................................................................................................................ 11
6.4 Emergency stop ................................................................................................................................... 11
6.5 Changing the battery ........................................................................................................................... 11
6.6 Charging the batteries .........................................................................................................................12
6.7 Cleaning ................................................................................................................................................12
7....... Maintenance............................................................................................................................13
7.1 Preventive Maintenance ......................................................................................................................13
7.2 Faults and repairs ................................................................................................................................14
7.3 Spare and wearing parts .....................................................................................................................14
7.4 Battery life.............................................................................................................................................15
8....... CE declaration of conformity .................................................................................................16

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
3
[e-mail] |www.verhagenleiden.nl
1. Technical specifications and tolerances
The V-move EDV electric trolley mover is the solution for transporting Danish trolleys (CC containers),
auction trolleys and other equipment over both ground cloth and hardened surface easily and
ergonomically. The trolley is easy to wheel onto the conveyor and can be moved over the ground
cover, without physical effort and without damaging or causing any ruts in the ground cover. The
powerful drive motor with differential facilitates driving from the ground cover on to the concrete path.
This electric trolley mover has large, wide wheels and an infinitely adjustable drive control, so that the
right speed can easily be selected in every situation.
The V-move may only be used within the specified limits for specifications and tolerances as
stated in the order, on the assembly drawing and in this manual. If the V-move is used outside
these specifications, Verhagen Leiden BV can no longer take responsibility for the V-move.
The V-move has been developed to move Danish trolleys easily. The V-move is only suitable
as a trolley mover using drive switches.
Do not use the V-move for any purposes other than those for which it was made by Verhagen
Leiden BV. This could lead to damage and danger to the driver and their environment.
The V-move drive control is supplied with a set of non-adjustable variables. No adjustments
may be made to the control system or its software.
Specifications
Construction year
See type plate.
Connection data
See type plate.
Dimensions
L=2460, W=850, H= 1170 mm
Speed forward / backward
0-6 km/h (infinitely adjustable)
Brake device
Electromagnetic
Parking brake
no
Maximum angle of inclination
10%
Tyres
Pneumatic tyres
Machine weight
144 kg incl. batteries
Maximum weight on vehicle
350 kg
Temperature limits
-20/60°C
Voltage / Capacity
24V 500 Watt
Engine
500 Watt DC
Battery indicator
Yes
Horn
No
Battery charger
24V 8A external
Battery pack
2 x 12V 60Ah maintenance-free
Options
Battery pack: 70Ah maintenance-free
Various versions (1, 2 or 3 Danish trolleys)

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
4
[e-mail] |www.verhagenleiden.nl
2. Safety
The V-move has been built according to the state of the art and recognized safety regulations.
Its use could nevertheless endanger the life and limb of the user or third parties Its use could
also cause damage to the V-move or other things.
2.1 Regulations
1. The V-move must be operated and maintained by qualified personnel, observing all warnings on
the V-move and the user manual.
2. The V-move is suitable for outdoor use. Electrical components are only splashproof.
3. The V-move is only suitable for environmental conditions as stated in the “Technical
specifications and tolerances” section of this manual. No other use is permitted by Verhagen
Leiden BV and may consequently endanger the driver and/or their environment.
4. Transport safe and stable cargo only. The V-move is not suitable for transporting people or
trailers carrying people. No passengers are to be carried on the V-move or on a towed vehicle.
5. Make sure that the weight of the load to be transported does not exceed the capacity of the V-
move.
6. The V-move is not suitable for moving goods that contain toxic, explosive, dangerous or
flammable substances.
7. The V-move is not approved for use on public roads.
8. Check, or cuasing to check, that your V-move is approved for use in your situation, with a view to
a possible fire hazard or potentially explosive environment. Sparks can occur when switching the
V-move on and off.
9. While the V-move is on, no connection or safety devices must be removed whatsoever. The V-
move must only be used if all protective and safety devices are present and ready for use.
10. All specified or otherwise required time frames for periodic checks and maintenance must be
observed.
11. If any machine part is damaged or no longer works in the prescribed manner, work must be
stopped immediately. Work may only be resumed once the machine part has been repaired or
replaced and checked.
12. Modification of the V-move in any way without the prior written approval of Verhagen Leiden BV
is not permitted.
13. In addition to the user instructions, generally applicable legal and other binding regulations with
regard to safety, accident prevention and environmental protection must be observed. This also
includes regulations for personal protective equipment and traffic regulations, for example.
14. Make sure to have the V-move serviced and repaired only by qualified and skilled personnel and
only with original replacement parts.
15. Inform operating personnel before starting any maintenance work. Disconnect the power supply
before you start inspecting or servicing the V-move. In the case of battery-powered machines, the
battery power must first be separated from the rest of the machine.
16. A controller may only be replaced by Verhagen Leiden B.V. service personnel. Software
parameters in the controller must not be changed.
17. At the end of their service life, all parts must be disposed of in accordance with local laws and
regulations.

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
5
[e-mail] |www.verhagenleiden.nl
2.2 Pictograms
Explanation of common pictograms:
Pictogram
Meaning
Warning
This warning sign indicates important points of attention and/or instructions
regarding safety and/or damage prevention.
Read and understand this manual before using the V-move and/or
performing any maintenance.
Switch off the ignition and remove the ignition key, disconnect the charging
plug and press the emergency stop switch.
Consult the user manual.
Risk of crushing
Danger of serious injury on slopes due to heavy load tipping over.
The V-move is intended for driving on flat, dry, hardened and sufficiently
load-bearing surfaces only.
Safety shoes must be worn at all times when working with the V-move.
2.3 Definitions
Operator: The person who drives and controls the V-move, supervises its operation
and can start and stop it, etc. It is the company's responsibility to ensure
that the operator is adequately instructed and trained.
Only persons who have received thorough (in-house) theoretical and
practical training on controlling the V-move are allowed to drive the V-move.
Drivers must strictly adhere to safety regulations.
Service engineer: Only someone who is familiar with the entire V-move may adjust the
protection devices and service the V-move. The service engineer is familiar
with the functions and safety standards and has been trained to service the
V-move. It is the company's responsibility to ensure that service personnel
are adequately instructed and trained.

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
6
[e-mail] |www.verhagenleiden.nl
3. Description of parts
3.1 V-move machine overview
1
9. Type plate.
10. Emergency stop knob
11. Steering handle grip.
12. Steering handle
13. Belly button.
14. Forward / reverse travel switch with infinite
speed control.
15. Low / high speed switch.
16. Potentiometer infinitely adjustable speed limiter.
1. Ramp for Danish trolley.
2. Danish trolley on the V-move.
3. External charger connection.
4. Steered drive pneumatic wheels
5. Plug for steering handle control.
6. Battery compartment
7. Battery indicator
8. Ignition switch
2
3
4
5
6
7
8
9
10
12
13
14
16
11
15

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
7
[e-mail] |www.verhagenleiden.nl
1
2
4
5
1. Place for Danish trolley on V-move.
2. Ramp for Danish trolley in raised position.
3. Ramp release.
4. Ramp for Danish trolley in raised position.
5. Locking pin for ramp in raised position.
3

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
8
[e-mail] |www.verhagenleiden.nl
4. Transport
Follow all instructions set out in this manual, particularly the chapter on safety.
The V-move may only be moved by driving it under its own power or lifting with a forklift.
Towing will seriously damage the drive.
Instructions:
1. Only a stable loading surface with sufficient loading capacity should be used.
2. The V-move must be secured against and prevented from tipping over, driving or sliding.
3. It is not allowed to:
a. Be on or under the V-move when it is lifted.
b. Be within the tilt range of the V-move during loading.
Any damage occurring during or immediately after delivery must be reported to the carrier and to
Verhagen Leiden BV. All appropriate measures must be taken to prevent any further damage.

Verhagen Leiden B.V.
|
Hoge Rijndijk 267
|
2314 AG Leiden
|
T: [phone]
|
F: [phone]
9
[e-mail] |www.verhagenleiden.nl
5. Putting into use
5.1 Loading and unloading
Avoid injury and damage due to incorrect positioning of the lift truck forks.
If the V-move has to be moved with a forklift, the lifting forks must be positioned in such a way that the
centre of gravity is between the forks. The easiest way is to grab the V-move from the side. The
centre of gravity is close to the battery compartment as that is the heaviest part of the machine.
5.2 Moving and towing the V-move
The V-move may only be moved by driving it under its own power or lifting it with a forklift.
Towing will seriously damage the drive.
5.3 Unintended use
The V-move is not suitable for transporting people or trailers carrying people.
The V-move is not suitable for moving goods that contain toxic, explosive, dangerous or flammable
substances.
The V-move is not approved for use on public roads.
The electrical components and wiring are splash-proof, so the V-move must be stored in a dry place.
5.4 Check before putting into use
In addition to proper maintenance, V-move operator must pay attention to the following points after
every use:
•Check for any damage to the exterior of the vehicle.
•Check the ramp and the lock for any damage.
•Check that the batteries are sufficiently charged.
•Drive forwards and backwards and check the braking performance.
•While driving slowly, check the total manoeuvrability of the V-move.
•Check the anti-crush device (belly button) on the steering handle grip by pressing the safety
switch; the V-move must not start.
If you notice a defect or have any doubts about the correct functioning of the V-move, it may
no longer be used. Warn Verhagen Leiden BV immediately.