Veris Industries H806 User manual

TM
CURRENT MONITORING INSTALLATION GUIDE
Z201762-0F PAGE 1 ©2012 Veris Industries USA 800.354.8556 or +1.503.598.4564 / suppor[email protected] 02121
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
Solid-Core Current Switch, Adjustable Trip Point,
Normally Closed Output
Installer’s Specifications
Sensor Power 5-30 VDC
Amperage Range 0.75 to 50 A continuous
Insulation Class 600 VAC RMS (UL); 300 VAC (CE)
Frequency Range 50/60 Hz
Temperature Range -15° to 60°C (5°to 140°F)
Humidity Range 10-90% RH non-condensing
Hysteresis 10% typical
Status Output N.C., 0.1 A @ 5-30 VDC, polarity sensitive
O-State Resistance 34 µA@5 VDC, 200 µA@30 VDC
On-State Voltage Drop 1.9 VDC max.@0.1 A
Terminal Block Max. Wire Size 14 AWG
Terminal Block Torque (nom.) 4 in-lbs (0.45 N-m)
Agency Approvals UL508 E150462, CE
Specication Note: For CE compliance, conductor shall be insulated according to IEC 61010-1:2010
The product design provides for basic insulation only.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes.
• This equipment must only be installed and serviced by qualified electrical personnel.
• Read, understand and follow the instructions before installing this product.
• Turn off all power supplying equipment before working on or inside the equipment.
• Use a properly rated voltage sensing device to confirm power is off.
DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION
• Only install this product on insulated conductors.
Failure to follow these instructions will result in death or serious injury.
DANGER
Wiring ExamplE
H806 TM 806
DimEnsions
NOTICE
• This product is not intended for life or safety applications.
• Do not install this product in hazardous or classified locations.
• The installer is responsible for conformance to all applicable codes.
• Mount this product inside a suitable fire and electrical enclosure.
installation
Disconnect and lock out power to the enclosure containing the
conductor to be monitored.
1. Locate a mounting surface for the removable mounting bracket that will allow
the monitored conductor to pass through the center window when it is installed
and that will keep the device at least 1/2” from any uninsulated conductors.
Determine cable routing for the controller connection, allowing wiring to reach
the mounting location.
2. Drill holes to mount the bracket to the chosen surface using the included screws.
3. Wire the output connections and relay between the sensor and the controller
(solid-state contact) and external power supply.
4. Route the conductor through the sensor’s center window and slip the assembly
into the mounting bracket.
5. Secure enclosure and reconnect power.
6. Calibrate sensor with load running normally.
 0.7"
(18 mm)
0.4”x 0.2”
Slot (x2)
2.8"
(71 mm)
1.7
(43 mm)
2.3"
(58 mm)
1.1"
(27 mm)
0.9"
(23 mm)
Removable/Adjustable Mounting Bracket
Motor
Fan or Pump
DDC CONTROLLER
Insulated Conductor Only
DI
-
-+
+
CONTACTOR
-+
5-30 VDC
Power Supply

Z201762-0F PAGE 2 ©2012 Veris Industries USA 800.354.8556 or +1.503.598.4564 / suppor[email protected] 02121
Alta Labs, Enercept, Enspector, Hawkeye, Trustat, Veris, and the Veris ‘V’ logo are trademarks or registered trademarks of Veris Industries, L.L.C. in the USA and/or other countries.
TM
INSTALLATION GUIDE
H806
opEration
The H806 is a current-sensitive switching device that monitors current (amperage) in
the conductor passing through it. A change in amperage in the monitored conducter
that crosses the switch threshold will cause the resistance of the status output to
change state, similar to the action of a mechanical switch. The setpoint is adjustable
through the action of a 20-turn potentiometer (see CALIBRATION section). The
status output is suitable for connection to building controllers or other appropriate
data acquisition equipment operating at up to 30 volts. The H806 requires 5-30 VDC
external power supply to generate its output.
troublEshooting
Problem Solution
No Reading at
Controller
• Check sensor calibration (see above)
• Check for control power at sensor (5 VDC < voltage < 30 VDC)
• Check for amperage in monitored conductor (>0.75A)
• Verify correct polarity
Setpoint screw has
no stops
• The setpoint screw has a slip-clutch at both ends of its travel to
avoid damage. Twenty turns CCW will reset the sensor to be most
sensitive. Repeat calibration above.
Both LEDs are lit Unit is out of calibration.Turn screw 20 turns CCW and recalibrate.
DANGER: 5A CTs can present hazardous voltages.
Install CTs in accordance with manufacturer's instructions.
Terminate the CT secondary before applying current.
H68xx-5A CT
150A
300A:5A
2.5A
> 50 A (Sensor max.)
CAUTION
RISK OF EQUIPMENT DAMAGE
• Derate the product’s maximum current for the number of turns
through the sensing window using the following formula.
Rated Max. Amps ÷ Number of Turns = Max. monitored Amps
e.g. : 100A ÷ 4 Turns = 25 Amps max. in monitored conductor
• Failure to follow these instructions can result in overheating
and permanent equipment damage.
A. To monitor under-current (belt loss, coupling shear, status)
A
OK!
!
1. Turn setpoint screw
clockwise until Status
Closed LED turns ON.
2. Slowly turn the screw counter-clockwise until the Status Open LED just
turns ON.
3. Turn the screw an
additional 1/4 turn
counter-clockwise for
operational margin.
B. To monitor over-current (mechanical problems, seized impeller)
A
OK!
!
3. Turn the setpoint
screw an additional
1/4 turn clockwise for
operational margin.
1. Turn setpoint screw
counter-clockwise until
Status Open LED turns ON.
2. Slowly turn the setpoint screw clockwise until the Status Closed LED just
turns ON.
OK!
STATUS
OK!
STATUS
1/4
Setpoint
+
+
1/4
Setpoint
Before beginning calibration, establish normal load conditions.
OK!
A
OK!
Then choose either A or B below.
< 0.75 A (Sensor Min.)
0.5A
4x
Setpoint Status
Open
STOP
Setpoint
Status
Closed
STOP
Calibration
Setpoint
Status
Closed
STOP
Setpoint Status
Open
STOP
notEs
For load currents greater than sensor maximum rating:
Use a 5 Amp (H68xx series) Current Transformer (CT) as shown. This technique can be
combined with wrapping (see below) to add range for a low current load on a high
current source.
For load currents less than sensor minimum rating:
Wrap the monitored conductor through the center window and around the sensor
body to produce multiple turns. This increases the current measured by the
transducer.