Vermont Castings TPB18NV User manual
70D0004 1/13 Rev. 10
Installation and
Operating Instructions
O
F
T
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N
700004
TPB log cover
TPB Series Log Set
Codes .......................................................................4
Gas Pressures .........................................................5
Gas Specications ...................................................5
Ignition Controls .......................................................5
Pilot/ODS .................................................................5
Thermal Generator ...................................................5
Vented Applications ................................................11
Damper Stop Installation ........................................11
Place and Secure Appliance ..................................1
Check Gas Pressure ..............................................14
Millivolt ...................................................................14
Connect Optional Wall Switch or Thermostat ........15
Connect Remote Receiver .....................................16
Check System Operation .......................................16
Place Rock Wool ....................................................0
For Your Safety Read Before Lighting ...................5
Millivolt Control Lighting Instructions ......................6
Match Lighting Instructions ....................................7
Burner Assembly ....................................................30
Logs .......................................................................31
Accessories ............................................................3
3
TPB Series Log Set
Please leave these instructions with the appliance.
Please retain these instructions for future reference
.
1. Due to high temperatures, the appliance should be
located out of trafc and away from furniture and
draperies.
. Children and adults should be alerted to the hazard
of high surface temperature and should stay away
to avoid burns or clothing ignition.
3. Young children should be carefully supervised when
they are in the same room with the appliance.
4. Do not place clothing or other ammable material
on or near the appliance.
5. Any safety screen or guard removed for servicing
an appliance, must be replaced prior to operating
the heater.
6. Installation and repair should be done by a qualied
service person.
7. To prevent malfunction and/or sooting, an unvented
gas heater should be cleaned before use and at
least annually by a professional service person.
More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc.
It is imperative that control compartments, burners
and circulating air passageways be kept clean.
8. Early signs of
carbon monoxide poisoning are similar to the u with
headaches, dizziness and/or nausea. If you have
these signs, obtain fresh air immediately. Have the
heater serviced as it may not be operating properly.
9. The installation must conform with local codes or, in
the absence of local codes, with the
10. This unit complies with the latest edition of ANSI
Z1.11. Unvented Heaters and also complies with
ANSI Z1.60 Decorative Vented Appliances for Solid
Fuel Burning Fireplaces. State and local codes may
only allow operation of this appliance in a vented con-
guration. Check your state or local codes. For vented
operation, see “Vented Instructions” in this manual.
11. Do not install the heaters in a bathroom or bedroom.
1. Correct installation of the ceramic ber logs, proper
location of the heater, and annual cleaning are neces-
sary to avoid potential problems with sooting. Soot-
ing, resulting from improper installation or operation,
can settle on surfaces outside the replace. See log
placement instructions for proper installation.
13. Avoid any drafts that alter burner ame patterns. Do
not allow fans to blow directly into replace. Do not
place a blower inside burn area of rebox. Ceiling fans
may create drafts that alter burner ame patterns.
Sooting and improper burning will occur.
14. Candles, incense, oil lamps, etc. produce
combustion byproducts including soot. Vent-free
appliances will not lter or clean soot produced by
these types of products. In addition, the smoke and/or
aromatics (scents) may be reburnt in the vent-free
appliance which can produce odors. It is recom-
mended to minimize the use of candles, incense, etc.
while the vent-free appliance is in operation.
15. This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed. Provi-
sions for adequate combustion and ventilation air
must be provided. Refer to .
16. This heater shall not be installed in a room or space
unless the required volume of indoor combustion air is
provided by the method described in the
, the
or applicable local codes.
17. Keep room area clear and free from combustible
materials, gasoline and other ammable vapors and
liquids.
18. Unvented gas heaters are a supplemental zone
heater. They are not intended to be the primary
heating appliance.
4
TPB Series Log Set
19. Unvented gas heaters emit moisture into the living
area. In most homes of average construction, this
does not pose a problem. In houses of extremely
tight construction, additional mechanical ventilation
is recommended.
0. During manufacturing, fabricating and shipping,
various components of this appliance are treated with
certain oils, lms or bonding agents. These chemicals
are not harmful but may produce annoying smoke and
smells as they are burned off during the initial opera-
tion of the appliance; possibly causing headaches or
eye or lung irritation. This is a normal and temporary
occurrence.
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide
maximum ventilation by opening windows or doors to
allow odors to dissipate. Any odors remaining after this
initial break-in period will be slight and will disappear
with continued use.
1. Input ratings are shown in BTU per hour and are for
elevations up to ,000 feet. For elevations above
,000 feet, input ratings should be reduced 4 percent
for each 1,000 feet above sea level. Refer to the
National Fuel Gas Code.
. The appliance and its appliance main gas valve must
be disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/ psig (3.5 kPa).
3. The appliance must be isolated from the gas supply
piping system by closing its equipment shutoff valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/ psig
(3.5 kPa).
4. Do not use this room heater if any part has been under
water. Immediately call a qualied service technician
to inspect the room heater and to replace any part
of the control system and any gas control which has
been under water.
5. This appliance must not be used with glass doors in
the closed position. This can lead to pilot outages and
severe sooting outside the replace.
6. Never burn solid fuels in a replace where a unvented
room heater is installed.
7. Always have a replace screen in place when the
appliance is in operation and, unless other provisions
for combustion air are provided, the screen must have
an opening(s) for induction of combustion air.
Adhere to all local codes or, in their absence, the latest
edition of THE NATIONAL FUEL GAS CODE ANSI Z3.1
or NFPA54 which can be obtained from…
1430 Broadway
New York, NY 10018
or
Batterymarch Park
Quincy, MA 069
Nous recommandons que nos
appareils de chauffage au gaz
soient installés et entretenus par
des professionnels qui ont été
accrédités aux È.U. par le National
Fireplace Institute ® (NFI) comme
étant des spécialistes du NFI en
matièred’appareils de chauffage
au gaz.
National
Fuel Gas Code, ANSI Z223.1/NFPA 54
International Fuel Gas Code
5
TPB Series Log Set
*Natural **Propane (LP)
Inlet Minimum 5.0” w.c. 11.0” w.c.
Inlet Maximum 10.5” w.c. 13.0” w.c.
Pilot Regulator 3.5" w.c. n/a
Regulator Pressure 3.5” w.c. 10.0” w.c.
An external regulator is required to reduce supply
pressure to a maximum of 10Z\x" W.C. on natural gas sys-
tems operating at higher pressure.
An external regulator is required to reduce sup-
ply pressure to a maximum of 13” w.c.
Min.Input Max. Input
Model Fuel Control BTU/h BTU/h
TPB18NV Nat. Millivolt 19,000 8,000
TPB18PV LP Millivolt 3,000 8,000
TPB4NV Nat. Millivolt 6,000 38,000
TPB4PV LP Millivolt 6,000 34,000
TPB30NV Nat. Millivolt 6,000 38,000
TPB30PV LP Millivolt 6,000 34,000
Piezo ignitor allows ignition of the pilot without the use of
matches or batteries.
- All gas to the gas logs is shut off at the valve.
- Valve position to light/maintain a standing pilot.
- Valve position to light/maintain the gas burner.
- Variable position to control ame height (heat
output)
The gas log heater is tted with a specially designed
safety pilot (ODS assembly) which senses the amount of
oxygen available in the room and shuts the gas log heater
off if the oxygen level begins to drop below a satisfactory
level. The pilot can only be relit when adequate fresh air
is available.
The millivolt gas log pilot is tted with a Millivolt (thermopile)
generator to provide power for remote activation.
Check your packing list to verify that all listed parts have
been received. You should have the following:
• Unvented Gas Log Burner Assembly
• Two () Plastic Bags Containing Crushed Volcanic
Rock
• Installation/Operating Instructions
• Two () Anchoring Screws
• Ceramic Fiber Logs / Refractory Logs
• Rock wool
• Grate Assembly
• On/Off Log Switch Assembly
The following options may be used with the millivolt con-
trolled heater. These options are not packaged with the
log set.
• Hand Held Remote w/Receiver
• Wall Thermostat w/ 15' Wire
• Wall Switch w/ 15' Wire
• Hand Held Thermostat Remote w/ Receiver
• Cast Iron Grate and Andirons
• Riser Kit
Carefully inspect the contents for shipping damage. If any
parts are missing or damaged, immediately inform the
dealer from whom you purchased the appliance.
You should have the following items available before
proceeding with installation:
• External regulator (for propane/LPG and 1/ lb.
natural gas systems only)
• Piping which complies with local codes
• Sediment trap (recommended)
• Screwdriver
• Tee joint.
• Pipe sealant approved for use with propane/LPG
(Resistant to sulfur compounds)
• Drill with 5/3 masonry bit
• Pipe wrench or appropriate size crescent
• Manual shutoff valve
6
TPB Series Log Set
Exception:
The TPB Series unvented room heater is approved for
installation into the following unvented replaces:
The TPB Series unvented room heater may also be
installed into a Ventless Firebox Enclosure for Gas Fired
Decorative Type Unvented Room Heaters per IAS Require-
ment No. -97 ANSI Z1.91-001 (typically referred to as a
"Universal Firebox"), as long as rebox hearth dimensions
meet the minimum hearth dimensions shown below.
C
A
D
B
FP2530
hearth dims
TPB18 6" 13" 18" 17"
TPB4 9" 13" Z\v" 17"
TPB30 33" 13" 5Z\v" 17"
*When front grate installed "B" will be 1Z\x"
Figure 1 -
Minimum Hearth Dimensions
The following are guidelines for placing a gas log set in
a replace that has a restrictive barrier along the bottom
front opening of the replace. Some examples of barri-
ers are glass/screen door frames and sunken/recessed
replaces.
No Restriction 13Z\v”
0” to 1Z\x” 16”
Greater than 1Z\x” to 3” 16”
Greater than 3” *
*Any barrier greater than 3” placed in front of the gas log
set is not recommended by the manufacturer.
Noncombustible material such as refractory brick
may be used to line the oor of the replace in order to raise
the height of the gas log set in relation to a restrictive barrier.
If the unit is raised, the minimum height dimension listed in
the homeowner’s manual must not be exceeded.
If the log set is equipped with a remote receiver, a
restrictive barrier may reduce the battery life by increasing
the ambient temperature inside the replace. Placement
of the receiver outside of the replace will extend the
battery life.
FP2864
enclosure
Glass door frames
with adjustable
louvers should
have the louvers
while
the unit is in
operation.
Height of restrictive
barrier caused by glass
door frames, recessed
fireplaces, etc. from the
base or bottom surface of
the unit.
The log set
should be placed
against or as
near as possible
to the rear wall
of the replace/
rebox.
Depth of
replace/
rebox.
Figure 2 -
Reference Drawing of a Natural Flame
Log Set in an Enclosure
7
TPB Series Log Set
minimum clearances
Follow these instructions carefully to
ensure safe installation. Failure to follow
instructions exactly can create a fire
hazard.
The sides of the re-
place opening must be at least 16" from any combustible
wall. The ceiling must be at least 42" from the top of the
replace opening.
16"
42"
FP1996
wall ceiling clearances
FP1996
Figure 3 -
Sidewall and Ceiling Clearances
To install the gas logs into a replace with
no wooden mantel, shelf or other combus-
tible projection above the replace open-
ing, measure the heat resistant material
height, TABLE A.
Heat resistant materials such as slate and marble must
TABLE A -
Heat Resistant Material Requirements with no Mantel or
Combustible Projection
FP1997
heat resistant material
Heat Resistant
Material
Heater in Fireplace or
Firebox
FP1997
Measure
This
Distance
Figure 4 -
Measuring Heat Resistant Material
1” or more Hood not required Hood not required
8” or less than 1” Hood not required Extend heat resistant mat’l to 1”
install hood.
Less than 8” Extend heat resistant Extend heat resistant material to 8"
material to at least 8” install hood. . , extend
install hood. heat resistant material to a height of at
least 1".
IMPORTANT: If you cannot meet these minimum clear-
ances you must operate the heater with chimney ue
damper open. Refer to “Installing Vented Applications”
found on page 17.
8
TPB Series Log Set
FP1998
heat resist mantel
Hood
Heater in
Fireplace or
Firebox
8" or More of
Heat Resistant
Materials
FP1998
Figure 5 -
Measuring Heat Resistant Material
for Mantel
1” or more Hood not required. Hood not required. Observer prole
Observe proles (side elevations) shown in Figure 8.
shown in Figure 6
8” or less than 1” Install hood and Install hood and observe proles shown
observe proles in Figure 6; OR extend heat resistant
Figure 8; OR extend material to at least 1" and observe
heat resistant mat'l proles shown in Figure 8.
to at least 1" and
observe proles. Fig.6
Less than 8” Extend heat resistant Extend heat resistant material to 8",
material to at least 8”, install hood and observe proles.
install hood and 6; OR extend heat resistant material to
observe proles in at least 1" and observe proles in
Figure 8; OR extend Figure 8.
heat resistant mat'l
to at least 1" and
observe proles in
Figure 7.
TABLE B -
Heat Resistant Material Heights and Mantel Location
FP2865
minimum mantel clearance no hood
256O”
6”
8”
10”
8”
14”
2056O”
246”
28”
Heat
Resistant
Material
Heater in
Fireplace or
Firebox
FP865
Figure 6 -
Minimum Mantel Clearance with No Hood
- TPB18
A mantel may
project from the wall a
of Z\x" at a
of 14" above
the opening, and a maxi-
mum of 6" at a
of 0Z\x" above the open-
ing.
FP1999
min. mantel clearance
256O”
6”
8”
10”
12”
8”
1456O”
186”
2256O”
26”
Figure 7 -
Minimum Mantel Clearance with Hood - All Models
Heat
Resistant
Material
Hood
Heater in
Fireplace or
Firebox
FP1999
A mantel may
project from the wall a
of Z\x" at a
of 8" above the opening,
and a maximum of 6" at a
of 14Z\x" above
the opening.
9
TPB Series Log Set
FP2865a
minimum mantel clearance no hood
10” or less
12”
28”
Heat
Resistant
Material
Heater in
Fireplace or
Firebox
FP865a
Figure 8 -
Minimum Mantel Clearance with No Hood
- TPB24/30
Figure 9 is an example of an unsafe mantel installation.
This mantel projects 4" at 8" above the opening, exceed-
ing the maximum acceptable distance of 1/" The mantel
also projects 7" at 141/" above the opening, exceeding the
maximum acceptable distance of 6".
If your mantel prole is unsafe, you may either:
• Raise the mantel to an acceptable height
• Remove the mantel
The bottom
of the mantel may
project from the wall a
maximum of 10" at a
minimum of 8" above
the opening.
FP2002
mantel clearances unsafe
1456O”
256O"
8"
6"
7"
4"
Mantel
Minimum of 8"
Heat Resistant
Material
Hood
FP00
Figure 9 -
Minimum Mantel Clearance with Hood - TPB24/30
(Example of Unsafe Installation)
10
TPB Series Log Set
The gas log heater must be installed at least 1C\," above
any combustible ooring material, such as carpeting or
tile, which is closer than 14" to the base of the replace.
The minimum distance must be maintained from the top
surface of carpeting, tile, etc.
The gas log heater may be installed nearer to the oor if a
minimum of 14" of noncombustible material such as slate
or marble is installed between the base of the replace and
the combustible ooring.
13/8" Minimum
FP2003
min clear comb floor
14" Minimum
FP2004
min clear nocomb floor
Heater in
Fireplace or
Firebox
Combustible
Material
FP003
Figure 10 -
Minimum Clearance above Combustible Flooring
Heater in
Fireplace or
Firebox
Combustible
Material
This Distance May Now be Less
Than 1C\,"
FP004
Figure 11 -
Minimum Clearance above Combustible Flooring with
Noncombustible Material Installed at Base of Fireplace
11
TPB Series Log Set
• Turn the gas supply to the replace or re-
box.
• Seal any fresh air vents and/or ash clean-out doors
located on the oor or wall of the replace. If left
unsealed, drafting may cause pilot outage or soot-
ing. Use a heat resistant sealant.
Manual and milli-volt controlled gas logs may be installed
as a vented decorative log set in compliance with ANSI
Z1.60 and National Fuel Gas Code, Section 6.6.
• Turn off gas supply to replace or rebox.
• Have the replace oor and chimney professionally
cleaned to remove ashes, soot, creosote or other
obstructions. Have this cleaning performed annually
after installation.
• Seal any fresh air vents or ash clean-out doors
located on oor or wall of replace. If not, drafting
may cause pilot outage or sooting. Use a heat-resis-
tant sealant.
Exception:
A damper stop must be provided with the unit. Contact your
dealer to obtain one. The damper stop must be installed as
shown in to prevent full closure of the replace
damper blade and provide a minimum 9 square inch ue
opening.
FP2538
damper stop
Damper
Stop
Damper
FP538
Figure 12 -
Damper Stop Installation
1
TPB Series Log Set
1. Center the gas log unit on the replace or rebox. Make
certain the front of the burner sits inside the front edge
of the replace or rebox.
. Anchor holes are located on the right and left sides of
the unit. After centering the burner correctly, mark the
hole positions on the replace/rebox oor. Drill two ()
5/3" diameter holes approximately 1Z\x" deep.
3. Anchor the burner to the replace/rebox oor using
the screws provided.
FP2866
Secure heater
Screw
Screw
Anchor Hole
Figure 13 -
Secure Heater to Floor to Fireplace/Firebox FP866
13
TPB Series Log Set
IMPORTANT: Hold heater valve rmly with a wrench to
prevent movement when connecting to inlet pipe.
A qualied gas appliance installer must connect
the heater to the gas supply. Consult all local codes.
Figure 14
FP2007
gas connection
FP007
Pipe Coupling
To Heater
Valve
Gas Supply Inlet
Manual Shutoff
Valve
Pipe
Stainless
Flexible Tube
Figure 14 -
Gas Connection
Locations that the Pressure Tapping Point
May Be Installed
, to reduce the supply tank pressure to a maximum of
13" w.c. This is in addition to the internal regulator in the
heater valve.
14
TPB Series Log Set
The heater gas inlet connection is a 3/8" NPT at the valve.
On all control type units, the inlet connection is on the right
side of unit. To connect from the opposite side, route the
pipe around the back portion of the unit.
When tightening up the joint to the valve, hold the valve
securely to prevent movement.
Test all gas joints from the gas meter to the heater valve
for leaks using a gas analyzer or soap and water solution
after completing connection.
Check the gas pressure with the appliance burning and
the control set to .
The valve regulator controls the burner pressure which
should be checked at the pressure test point.
Turn captured screw counter clockwise two or three turns
and then place tubing to pressure gauge over test point
(Use test point “OUT” closest to control knob). After taking
pressure reading, be sure and turn captured screw clock-
wise rmly to re-seal. Do not over torque. Check for gas
leaks.
FP2008
gas valve
FP008
Figure 15 - Pressure Test Point Location
Millivolt Control
Test Port “OUT”
15
TPB Series Log Set
1. Use 18 awg, two-wire cable, 15 feet maximum length.
. At one end of the cable, connect both wires to the wall
switch or thermostat. At the other end, connect one
wire to TP/TH and one wire to TH, or connect the wall
switch/thermostat to the two male (0.5") terminals on
the left side of the unit. The color of the wires does not
matter.
The Millivolt valve is a self-powered combination gas control
FP2867
Millivolt wiring diagram
Figure 16 - Wiring Diagram
NOTE: Log switch wires are not factory connected.
Connect log switch wires to the TH/TP and TH valve
terminals as shown.
Log Switch
On/Off Switch
or Optional Wall
Switch, Remote
or T-Stat
ODS Pilot
Milli-volt
Valve
TH = 3
TP = 1
TP/TH =
ODS
Pilot
16
TPB Series Log Set
1. Set remote receiver. See instructions included in
receiver kit.
. Connect the two () 1/4" female connectors to the TP/TH
and TH terminals on the control valve.
FP2868
remote receiver
Figure 17 -
Install Remote Receiver
Remote
Receiver
Remote Wire
Connectors
Remote Wire
Connectors
Valve
FP868
Heat reduces battery life.
You can protect the receiver and
extend battery life by mounting
receiver in wall or other location
outside the replace.
1. If the reading is more than 175 Millivolts and the
automatic valve still does not come on, replace the
control.
. If the closed circuit reading (“A” reading) is less than
175 Millivolts, determine cause for low reading, pro-
ceed to Section B below.
The Millivolt system and individual components may be
checked with a Millivolt meter having a 0-1000 mV range.
Conduct each check shown in chart below by connection
meter test leads to terminals as indicated.
A Complete & 3 Closed Minimum 175
System
B Thermopile 1 & Open Minimum 500
Output
1. Check gas pressure to the unit. If gas pressure is
within minimum and maximum on data plate, then
check pilot voltage, 500 Millivolts minimum. If the
minimum Millivolt reading is not obtainable, replace
pilot.
17
TPB Series Log Set
— This unit is supplied with seven (7)
ceramic ber logs. Do not handle these logs with your bare
hands.
After handling the logs, wash your
hands gently with soap and water to remove any traces
of bers.
LG1017
TPB rear log
Rear Log #1
LG1017
Figure 18
1. Place rear log (#1) on
two pins located on
the back of the grate.
18
TPB Series Log Set
LG1018
TPB right base log
Right Base Log #
LG1018
Figure 19
. Place right base log (#)
on two pins on right side
of grate.
LG1019
TPB left base log
Figure 20
Left Base Log #3
LG1019
3. Place left base log (#3) on
two pins on left side of grate.
19
TPB Series Log Set
LG1021
TPB top logs
LG1020
TPB right front log
Right Front Log #4
LG100
Figure 21
4. Place right front log (#4) on two pins
on bottom right side of grate.
5. Place right end of left top log (#5) on
bottom center grate pin. Place left
end of left top log on top of the left
base log.
6. Place right top log (#6) on two pins to
the left of right base log.
Right Top Log #6
Right Top Log #6
Left Top Log #5
Left Top Log #5
LG101
Figure 22
0
TPB Series Log Set
After installing logs, place TPB18-RW (Rock Wool) in dime-
size pieces evenly across the burner surface in between
the logs. Do not add additional rock wool. Refer to
for the approximate area to place rock wool.
Wash hands after placing rock wool. Itching may occur.
LG1022
TPB rock wool
Dime Sized
Rock Wool LG10
Figure 23 -
Place Rock Wool
This manual suits for next models
5
Table of contents
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