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Versa-Matic E1 Parts list manual

E1
1" Elima-Matic High Pressure Pump
VERSAMATIC®
Warren Rupp, Inc. • A Unit of IDEX Corporation
© Copyright 2019
Warren Rupp, Inc. All rights reserved
SERVICE & OPERATING MANUAL
ORIGINAL INSTRUCTIONS
800 North Main Street, Mansfield, OH 44902 USA
Phone: (419) 526-7296 • www.versamatic.com
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
e1hp-rev0621
1• Model E1 HIgh Pressure www.versamatic.com
IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Safety Information
WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
Use safe practices when lifting
kg
WARNING
The use of non-OEM replacement parts will void (or negate)
agency certications, including CE, ATEX, CSA, 3A and EC1935
compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.
ATEX Pumps - Conditions For Safe Use
1. Ambient temperature range is as speci ed in tables 1 & 2 on the next page
2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes
3. Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.
4. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as de ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fl uids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.
UNIVERSAL ALL AODD
e1hp-rev0621
Model E1 High Pressure • 2
www.versamatic.com
Temperature Tables
Ambient Temperature
Range [°C]
Process Temperature
Range [°C]
Temperature
Class
Maximum Surface
Temperature [°C]
-20°C to +60°C
-20°C to +80°C T5 T100°C
-20°C to +108°C T4 T135°C
-20°C to + 160°C T3 T200°C
-20°C to +177°C (225°C) T2
Table 1. Category 2 ATEX Rated Pumps
Ambient Temperature
Range [°C]
Process Temperature
Range [°C]
-20°C to +60°C -20°C to +150°C
Table 2. Category M2 ATEX Rated Pumps for Mining
Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
e1hp-rev0621
3• Model E1 HIgh Pressure www.versamatic.com
Table of Contents
SECTION 1: PUMP SPECIFICATIONS..............1
• Nomenclature
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION ...8
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW........................11
• Composite Drawings
• Parts List
• Materials Code
SECTION 4: WARRANTY & CERTIFICATES ..14
• Warranty
• EU Declaration of Conformity - Machinery Directive
• EU Declaration of Conformity - ATEX Directive
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: SERVICE
e1hp-rev0621
Model E1 High Pressure • 4
www.versamatic.com
Explanation of Pump Nomenclature
*More than one option may be specied for a particular pump model.
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-Ring Material
Construction Design
Design Level
Options (if applicable)
Your Serial #: (ll in from pump nameplate) _____________________________________
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __
(ll in from pump
nameplate)
Your Model #:
Model
E Elima-Matic
Pump Size
11"
22"
Wetted Parts
AAluminum
SStainless Steel
Non-Wetted Parts
AAluminum
Diaphragm Material
1 Neoprene
2Nitrile (Buna)
5PTFE
6Santoprene XL
Diaphragm Series
RRugged
XThermo-Matic
TPTFE (2-piece)
Valve Ball Material Valve
1Neoprene
2 Nitrile
5PTFE
Seat/Valve Seat O-Ring Material
SStainless Steel
Design Level
A
Construction Design
9Bolted
Miscellaneous Options
BBSP Tapered Thread
ATEX ATEX Compliant
HP High Pressure
1: PUMP SPECS

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